Xerox WorkCentre 3045 Service Manual
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Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-27Image Quality 3Inspect the Registration Roller and the Registration Pinch Roller for wear or damage. Is either part worn or damaged?Replace the Registration Roller (page 4-27), then go to Step 6.Go to Step 4. 4Does the image print correctly? Complete. Go to Step 5. 5Replace the Feed Roller (page 4-17). Does the image print correctly?Complete. Go to Step 6. 6Replace the Separator Pad (page 4-74). Does the image print correctly?Complete. Go to Step 7. 7Replace the MCU Board (page 4-43). Does the image print correctly?Complete. Contact field support for assistance. Troubleshooting Procedure Table (continued) Step Actions and Questions Yes No
3-28 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Image Quality Unfused Image The image is not completely fused to the paper. The image easily rubs off. Wa rn i n g Allow the Fuser to cool before servicing the printer. Initial Actions • Check the media path. • Check the Fuser connection. Tro u b l e s h o ot i n g Re fe re n c e Ta b l e Applicable Parts Example Print ■Fuser, PL5.1.1 ■MCU Board, PL7.1.3 Troubleshooting Procedure Table Step Actions and Questions Yes No 1Check the media being used. Is the media dry and recommended?Go to Step 3. Replace with dry, approved media, then go to Step 2. 2Does the image print correctly? Complete. Go to Step 3. 3Check the Toner type. Is non-Xerox Toner in use?Replace toner, then go to Step 4.Go to Step 5. 4Does the image print correctly? Complete. Go to Step 5. 5Replace the Fuser (page 4-38). Does the error persist?Go to Step 6. Complete. 6Replace the MCU Board (page 4-43). Does the error persist?Contact field support for assistance.Complete. 4510 051
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-29Image Quality Incorrect Magnification Incorrect magnification when copying with the ADF feeding. Initial Actions • Check the paper transfer path. • Ensure there are no debris on the transfer path. Tro u b l e s h o ot i n g Re fe re n c e Ta b l e Applicable Parts Example Print ■Scanner Assembly (3045NI) PL8.1.1 ■Scanner Assembly (3045B) PL8.2.1 Troubleshooting Procedure Step Actions and Questions Yes No 1Check media condition. Is the paper dry, recommended, loaded in the correct position, and meet specifications?Go to Step 2. Replace the media or use the platen. 2Is the ADF closed against the document glass completely?Go to Step 3. Close the ADF. 3Perform Scanner Calibration procedure (“Scanner Adjustment” on page 6-7). Does the error still occur?Replace the Scanner (page 4-109).Complete. Magnification Incorrect
3-30 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Image Quality ADF Lines or Streaks There are lines or streaks on copies from the ADF. Initial Actions • Check the document glass. • Ensure there are no debris on the document glass. Tro u b l e s h o ot i n g Re fe re n c e Ta b l e Applicable Parts Example Print ■Scanner Assembly (3045NI) PL8.1.1 ■Scanner Assembly (3045B) PL8.2.1 Troubleshooting Procedure Step Actions and Questions Yes No 1Check the output document. Are there lines or streaks on the document?Replace the original document.Go to Step 2. 2Is there debris on the document glass?Clean the document glass using a lint-free cloth.Go to Step 3. 3Does the image quality improve? Complete. Go to Step 4. 4Are there scratches on the document glass?Replace the Scanner (page 4-109).Complete. Smudges or Smears
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-31Image Quality Spots from ADF There are spots on copies from the ADF. Initial Actions • Check the document glass. • Ensure there are no debris on the document glass. Tro u b l e s h o ot i n g Re fe re n c e Ta b l e Applicable Parts Example Print ■Scanner Assembly (3045NI) PL8.1.1 ■Scanner Assembly (3045B) PL8.2.1 Troubleshooting Procedure Step Actions and Questions Yes No 1Check the original document. Are there spots on the original?Replace the original document.Go to Step 2. 2Check for debris on the document glass and the CVT window. Is there any debris?Clean the document glass using a lint-free cloth.Go to Step 3. 3Does the image quality improve? Complete. Replace the Scanner (page 4-109). Random Spots
3-32 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Image Quality Te s t P r i n t s A variety of test prints are available for troubleshooting print quality defects and to confirm proper printer operation. Test Prints can isolate printing problems to the MCU or Image Processor Board by using on board image data to isolate the two boards. Test prints are also useful for stimulating asynchronous (dynamic) events related to the print process, or as a test for media path and media related problems. Some other key features of test prints: • Is the only diagnostic utility to exercise the entire print cycle. • They are isolated from the operating system, and are run from firmware. • Isolates the Image Processor Board from the MCU Board. • Captures static or dynamic events. • Helps to isolate events that cause print artifacts or prevents printing. Test prints are selected from the list of available test prints in the Te s t P r i n t menu of diagnostics. Printing Test Prints From CE Diagnostics 1. Start the CE Diagnostic software, and select the CE Diags tab. 2. Select Test Print. 3. Select the desired test print button. Printing Test Prints From Service Diagnostics 1. Power off the printer. 2. Power on the printer while pressing the Down Arrow and Up Arrow buttons. 3. Release the fingers from the buttons when “CE Mode” and “Password” is displayed. 4. Press the Down Arrow button twice and press OK button. The printer is now in Service Diagnostic mode. 5. Press the Down Arrow button until “Test Print” is displayed. 6. Press OK. 7. Use the Down Arrow and Up Arrow buttons to select the desired test print. Paper Size Sets the paper size in which the test print is printed.
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-33Image Quality Te s t P a t A S I C [ I O T ] Te s t P r i n t Prints theprint engine test pattern. If the pattern does not print correctly, check the MCU Board. If the pattern prints OK, check the Image Processor Board. Te s t P a t L P H [ I O T ] Te s t P r i n t Prints the IP Board grid pattern. Compare the print with the sample. If the test print does not match the test print shown here, check the MCU Board. If the test print is OK, check that the printer is connected correctly. s3040-176 s3040-177
3-34 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Image Quality Image Specifications The following table lists specifications for the printer. Note The printed image has 4.1 mm margins on all sides. CharacteristicSpecification Maximum Print Area 215.9 mm x 355.6 mm (8.5 inches x 14 inches) Guaranteed Print Area 215.9 mm x 355.6 mm (8.5 inches x 14 inches) Skew Main Paper Tray (A4) Main Paper Tray (LTR) Bypass Tray (A4) Bypass Tray (LTR)180 mm ± 1.4 mm 200 mm ± 1.5 mm 180 mm ± 2.0 mm 200 mm ± 2.2 mm Perpendicularity 140 mm ± 1.0 mm Parallelism A4 280 mm ± 1.3 mm LTR 260 mm ± 1.3 mm Linearity (Main Paper Tray) Horizontal A4 LT R180 mm ± 0.5 mm 200 mm ± 0.5 mm Ve r t ica l A4 LT R280 mm ± 0.6 mm 260 mm ± 0.6 mm Slant A4 LT R254.5 mm ± 1.1 mm 282.8 mm ± 1.2 mm Magnification Error Horizontal A4 LT R180 mm ± 0.5 mm 200 mm ± 0.5 mm Ve r t ica l A4 LT R280 mm ± 0.5 mm 260 mm ± 0.5 mm Registration Leading Edge≤ ± 2.0 mm Side Edge≤ ± 2.5 mm
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 3-35Image Quality Guaranteed Print Areas • Maximum Print Area: 215.9 mm x 355.6 mm Guaranteed and Maximum Area 4 mm 4 mm4 mm 4 mm 355.6 mm (14 inch) 215.9 mm (8.5 inch)351.6 mm 347.6 mm 210.9 mm Guaranteed Printing Area 207.9 mm
3-36 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Image Quality