2012 Na Yamaha Super Tenere Manual

							
haha CHASSIS SPECIFICATIONS
2-10
EAS20300
CHASSIS SPECIFICATIONS
Chassis Frame type Backbone
Caster angle 28.00°
Trail 126.0 mm (4.96 in)
Front wheel
Wheel type Spoke wheel
Rim size 19M/C × MT2.50
Rim material Aluminum
Wheel travel 190.0 mm (7.48 in)
Radial wheel runout limit 2.0 mm (0.08 in)
Lateral wheel runout limit 2.0 mm (0.08 in)
Rear wheel
Wheel type Spoke wheel
Rim size 17M/C × MT4.00
Rim material Aluminum
Wheel travel 190.0 mm (7.48 in)
Radial wheel runout limit 2.0 mm (0.08 in)
Lateral wheel runout limit 2.0 mm (0.08 in)
Front tire Type Tubeless
Size 110/80R19M/C 59V
Manufacturer/model BRIDGESTONE/BW-501 METZELER/TOURANCE EXP FRONT C
Wear limit (front) 1.0 mm (0.04 in)
Rear tire Type Tubeless
Size 150/70R17M/C 69V
Manufacturer/model BRIDGESTONE/BW-502
METZELER/TOURANCE EXP C
Wear limit (rear) 1.0 mm (0.04 in)
Tire air pressure (measured on cold tires) Loading condition 0 –90 kg (0 –198 lb)
Front 225 kPa (2.25 kgf/cm², 33 psi)
Rear 250 kPa (2.50 kgf/cm², 36 psi)
Loading condition 90– 209 kg (198–461 lb) (USA)
90– 208 kg (198 –459 lb) (California)
Front 225 kPa (2.25 kgf/cm², 33 psi)
Rear 290 kPa (2.90 kgf/cm², 42 psi)
Unified brake system
Operation Activated by front brake
Front brake
Type Dual disc brake
Operation Right hand operation  
						

							
haha CHASSIS SPECIFICATIONS
2-11
Front disc brake Disc outside diameter  × thickness 310.0  × 4.5 mm (12.20  × 0.18 in)
Brake disc thickness limit 4.0 mm (0.16 in)
Brake disc deflection limit 0.10 mm (0.0039 in)
Brake pad lining thickness (inner) 4.5 mm (0.18 in)
Limit 0.5 mm (0.02 in)
Brake pad lining thickness (outer) 4.5 mm (0.18 in)
Limit 0.5 mm (0.02 in)
Master cylinder inside diameter 16.00 mm (0.63 in)
Caliper cylinder inside diameter 30.23 mm (1.19 in)
Caliper cylinder inside diameter 27.00 mm (1.06 in)
Specified brake fluid DOT 4
Rear brake
Type Single disc brake
Operation Right foot operation
Rear disc brake Disc outside diameter  × thickness 282.0  × 5.0 mm (11.10  × 0.20 in)
Brake disc thickness limit 4.5 mm (0.18 in)
Brake disc deflection limit 0.15 mm (0.0059 in)
Brake pad lining thickness (inner) 5.8 mm (0.23 in)
Limit 0.8 mm (0.03 in)
Brake pad lining thickness (outer) 5.8 mm (0.23 in)
Limit 0.8 mm (0.03 in)
Master cylinder inside diameter 14.0 mm (0.55 in)
Caliper cylinder inside diameter 41.30 mm (1.63 in)
Specified brake fluid DOT 4
Clutch
Specified brake and clutch fluid DOT 4
Master cylinder inside diameter 12.70 mm (0.50 in)
Release cylinder inside diameter 29.6 mm (1.17 in)
Steering
Steering bearing type Taper roller bearing
Center to lock angle (left) 39.0°
Center to lock angle (right) 39.0°
Front suspension
Type Telescopic fork
Spring/shock absorber type Coil spring/oil damper
Front fork travel 190.0 mm (7.48 in)
Fork spring free length 427.4 mm (16.83 in)
Limit 418.9 mm (16.49 in)
Collar length 30.0 mm (1.18 in)
Installed length 422.4 mm (16.63 in)
Spring rate K1 8.34 N/mm (0.85 kgf/mm, 47.62 lb/in)
Spring rate K2 11.97 N/mm (1.22 kgf/mm, 68.35 lb/in)
Spring stroke K1 0.0–75.0 mm (0.00 –2.95 in)
Spring stroke K2 75.0–190.1 mm (2.95 –7.48 in)
Inner tube outer diameter 43.0 mm (1.69 in)
Optional spring available No
Recommended oil Suspension oil 01 or equivalent  
						

							
haha CHASSIS SPECIFICATIONS
2-12
Quantity 485.0 cm³ (16.40 US oz, 17.11 Imp.oz)
Level 150.0 mm (5.91 in)
Spring preload adjusting positions
Minimum 8
Standard 5.5
Maximum 0
Rebound damping adjusting positions *With the adjusting screw fully turned in
Minimum 10 click(s) out*
Standard 8 click(s) out*
Maximum 1 click(s) out*
Compression damping adjusting positions
*With the adjusting screw fully turned in
Minimum 13 click(s) out*
Standard 6 click(s) out*
Maximum 1 click(s) out*
Rear suspension
Type Swingarm (link suspension)
Spring/shock absorber type Coil spring/gas-oil damper
Rear shock absorber assembly travel 70.0 mm (2.76 in)
Spring free length 213.0 mm (8.39 in)
Installed length 203.0 mm (7.99 in)
Spring rate K1 132.30 N/mm (13.49 kgf/mm, 755.43 lb/in)
Spring stroke K1 0.0–70.0 mm (0.00 –2.76 in)
Optional spring available No
Enclosed gas/air pressure (STD) 1600 kPa (16.0 kgf/cm², 227.6 psi)
Spring preload adjusting positions Minimum 6
Standard 4
Maximum 1
Rebound damping adjusting positions *With the adjusting knob fully turned in
Minimum 20 click(s) out*
Standard 10 click(s) out*
Maximum 3 click(s) out*
Swingarm
Swingarm end free play limit (radial) 0 mm (0 in)
Swingarm end free play limit (axial) 0 mm (0 in)  
						

							
haha ELECTRICAL SPECIFICATIONS
2-13
EAS20310
ELECTRICAL SPECIFICATIONS
Voltage System voltage 12 V
Ignition systemIgnition system TCI
Ignition timing (B.T.D.C.) 5.0 °/1100 r/min
Engine control unit
Model/manufacturer TBDFD6/DENSO
Ignition coilMinimum ignition spark gap 6.0 mm (0.24 in)
Primary coil resistance 1.19–1.61  
Secondary coil resistance 8.50–11.50 k 
AC magneto
Standard output 14.0 V, 42.9 A at 5000 r/min
Stator coil resistance 0.112– 0.168  at 20 °C (68 °F)
Rectifier/regulator
Regulator type Semi conductor-short circuit
No load regulated voltage 14.2 –14.8 V
Rectifier capacity 50.0 A
Battery Model YTZ12S
Voltage, capacity 12 V, 11.0 Ah
Manufacturer GS YUASA
Ten hour rate amperage 1.10 A
Headlight
Bulb type Halogen bulb
Bulb voltage, wattage × quantity
Headlight 12 V, 55 W × 2
Auxiliary light 12 V, 5.0 W × 2
Tail/brake light LED
Front turn signal/position light 12 V, 21 W/5.0 W  × 2
Rear turn signal light 12 V, 21.0 W  × 2
License plate light 12 V, 5.0 W  × 1
Meter lighting LED
Indicator light
Neutral indicator light LED
Turn signal indicator light LED
Oil level warning light LED
High beam indicator light LED
Coolant temperature warning light LED
Engine trouble warning light LED
ABS warning light LED  
						

							
haha ELECTRICAL SPECIFICATIONS
2-14
Traction control system indicator light LED
Electric starting system
System type Constant mesh
Starter motor
Power output 0.75 kW
Armature coil resistance 0.0100– 0.0200 
Brush overall length 12.0 mm (0.47 in)
Limit 6.50 mm (0.26 in)
Brush spring force 6.02 –6.51 N (614 –664 gf, 21.69 –23.45 oz)
Mica undercut (depth) 0.70 mm (0.03 in)
Starter relay Amperage 180.0 A
Coil resistance 4.18 –4.62  
Horn
Horn type Plane
Quantity 1 pc
Maximum amperage 3.0 A
Turn signal/hazard relay Relay type Full transistor
Built-in, self-canceling device No
Fuel sender unit Sender unit resistance (full) 19.0 –21.0  
Sender unit resistance (empty) 139.0 –141.0 
Starting circuit cut-off relay
Coil resistance 180.0  
Headlight relay
Coil resistance 96.00  
Throttle servo motor
Resistance 0–100 
Fuses
Main fuse 50.0 A
Headlight fuse 20.0 A
Taillight fuse 7.5 A
Signaling system fuse 15.0 A
Ignition fuse 20.0 A
Radiator fan motor fuse 20.0 A
Auxiliary DC jack fuse 3.0 A
Fuel injection system fuse 10.0 A
ABS motor fuse 30.0 A
ABS ECU fuse 7.5 A
ABS solenoid fuse 20.0 A
Backup fuse 7.5 A
Electronic throttle valve fuse 7.5 A  
						

							
haha ELECTRICAL SPECIFICATIONS
2-15
Accessory light fuse (OPTION) 20.0 A
Spare fuse 30.0 A
Spare fuse 20.0 A
Spare fuse 15.0 A
Spare fuse 10.0 A
Spare fuse 7.5 A
Spare fuse 3.0 A  
						

							
haha TIGHTENING TORQUES
2-16
EAS20320
TIGHTENING TORQUES
EAS20331
GENERAL TIGHTENING TORQUE 
SPECIFICATIONS
This chart specifies tightening torques for stan-
dard fasteners with a standard ISO thread pitch. 
Tightening torque specifications for special com-
ponents or assemblies are provided for each 
chapter of this manual. To avoid warpage, tight-
en multi-fastener assemblies in a crisscross pat-
tern and progressive stages until the specified 
tightening torque is reached. Unless otherwise 
specified, tightening torque specifications re-
quire clean, dry threads. Components should be 
at room temperature. A. Distance between flats
B. Outside thread diameter
A (nut) B (bolt) General tightening 
torques
Nm m ·kgf ft ·lbf
10 mm 6 mm 6 0.6 4.3
12 mm 8 mm 15 1.5 11
14 mm 10 mm 30 3.0 22
17 mm 12 mm 55 5.5 40
19 mm 14 mm 85 8.5 61
22 mm 16 mm 130 13.0 94   
						

							
haha TIGHTENING TORQUES
2-17
EAS20340
ENGINE TIGHTENING TORQUES Item Thread 
size Q’
ty Tightening torque Remarks
Exhaust pipe nut M8 4 20 Nm (2.0 m·kgf, 14 ft ·lbf)
Exhaust pipe bolt M8 1 20 Nm (2.0 m·kgf, 14 ft ·lbf)
Exhaust pipe protector screw M6 2 8 Nm (0.8 m ·kgf, 5.8 ft ·lbf)
Exhaust pipe joint bolt M8 1 20 Nm (2.0 m·kgf, 14 ft ·lbf)
O 2 sensor
M18 2 45 Nm (4.5 m·kgf, 33 ft ·lbf)
Muffler bolt M10 1 47 Nm (4.7 m·kgf, 34 ft ·lbf)
Muffler cover bolt M6 2 7 Nm (0.7 m·kgf, 5.1 ft ·lbf)
Muffler cover nut M6 1 7 Nm (0.7 m·kgf, 5.1 ft ·lbf)
Muffler silencer cap bolt M6 4 8 Nm (0.8 m·kgf, 5.8 ft ·lbf)
Muffler silencer cap bracket bolt M6 3 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Spark arrester bracket bolt M6 4 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Spark arrester nut M6 4 9 Nm (0.9 m·kgf, 6.5 ft ·lbf)
Air filter case bolt M6 2 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Air filter case cover screw M5 10 1.6 Nm (0.16 m·kgf, 1.2 ft·lbf)
Air chamber screw M5 1 1.6 Nm (0.16 m·kgf, 1.2 ft ·lbf)
Air filter case joint clamp screw M5 2 2.8 Nm (0.28 m ·kgf, 2.0 ft ·lbf)
Intake air temperature sensor M5 1 1.2 Nm (0.12 m ·kgf, 0.87 ft ·lbf)
Throttle body joint bolt M6 4 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Throttle body joint clamp screw M5 2 3.0 Nm (0.30 m ·kgf, 2.2 ft ·lbf)
Intake air pressure sensor screw M5 1 3.5 Nm (0.35 m ·kgf, 2.5 ft ·lbf)
Accelerator position sensor bolt M5 2 3.5 Nm (0.35 m ·kgf, 2.5 ft ·lbf)
Throttle position sensor bolt M5 2 3.5 Nm (0.35 m ·kgf, 2.5 ft ·lbf)
Fuel rail screw M5 1 5 Nm (0.5 m·kgf, 3.6 ft ·lbf)
Radiator outlet pipe bolt M6 2 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Radiator outlet hose clamp screw M6 2 2.0 Nm (0.20 m ·kgf, 1.4 ft ·lbf)
Radiator inlet hose clamp screw 
(radiator side) M6 1 2.0 Nm (0.20 m
·kgf, 1.4 ft ·lbf)
Radiator inlet hose clamp screw 
(thermostat side) M6 1 2.5 Nm (0.25 m
·kgf, 1.8 ft ·lbf)
Thermostat cover bolt M6 3 12 Nm (1.2 m·kgf, 8.7 ft ·lbf)
Coolant temperature sensor M12 1 18 Nm (1.8 m ·kgf, 13 ft ·lbf)
Water pump assembly bolt  M6 3 12 Nm (1.2 m ·kgf, 8.7 ft ·lbf)
Water pump housing cover and 
lead holder bolt  M6 1 10 Nm (1.0 m
·kgf, 7.2 ft ·lbf)
Water pump breather hose hold-
er bolt M6 1 10 Nm (1.0 m
·kgf, 7.2 ft ·lbf)
Water pump inlet hose clamp 
screw (radiator outlet pipe side) M6 1 2.0 Nm (0.20 m
·kgf, 1.4 ft ·lbf)
LT
LT
LT
LT
LT
LT  
						

							
haha TIGHTENING TORQUES
2-18
Water pump inlet hose clamp 
screw (water pump side) M6 1 2.5 Nm (0.25 m
·kgf, 1.8 ft ·lbf)
Water pump housing cover bolt M6 1 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Coolant drain bolt (water pump) M6 1 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Generator cover bolt  M6 2 12 Nm (1.2 m ·kgf, 8.7 ft ·lbf) l=55 mm 
(2.17 in) 
Generator cover bolt  M6 12 12 Nm (1.2 m ·kgf, 8.7 ft ·lbf) l=25 mm 
(0.99 in)
Generator rotor bolt  M12 1 130 Nm (13 m·kgf, 94 ft· lbf)
Stator coil bolt M6 3 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Stator coil lead holder bolt M6 1 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Starter clutch bolt M8 3 32 Nm (3.2 m·kgf, 23 ft ·lbf)
Clutch cover bolt M6 16 12 Nm (1.2 m·kgf, 8.7 ft ·lbf)
Timing mark accessing screw M8 1 15 Nm (1.5 m ·kgf, 11 ft ·lbf)
Clutch cover damper plate screw M6 4 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Clutch spring plate retainer bolt M6 6 8 Nm (0.8 m ·kgf, 5.8 ft ·lbf)
Clutch boss nut M20 1 125 Nm (12.5 m·kgf, 90 ft ·lbf) Stake.
Clutch release cylinder bolt M6 3 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Clutch release cylinder bleed 
screw M8 1 6 Nm (0.6 m
·kgf, 4.3 ft ·lbf)
Pickup rotor bolt M10 1 65 Nm (6.5 m·kgf, 47 ft ·lbf)
Crankshaft position sensor hold-
er bolt M6 1 10 Nm (1.0 m
·kgf, 7.2 ft ·lbf)
Cylinder head cover bolt  M6 6 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Cylinder head breather plate bolt  M6 3 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Ignition coil bolt M6 4 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Spark plug  M10 4 13 Nm (1.3 m·kgf, 9.4 ft ·lbf)
Camshaft cap bolt M6 12 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Intake camshaft sprocket bolt M7 2 24 Nm (2.4 m ·kgf, 17 ft ·lbf)
Exhaust camshaft sprocket bolt M7 2 24 Nm (2.4 m ·kgf, 17 ft ·lbf)
Timing chain tensioner bolt  M6 2 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Cylinder head bolt  M12 6See TIP.
Cylinder head bolt  M6 2 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Engine oil check bolt  M8 2 15 Nm (1.5 m·kgf, 11 ft ·lbf)
Cylinder head blind plug M12 2 28 Nm (2.8 m·kgf, 20 ft ·lbf)
Cylinder head stud bolt  M8 4 15 Nm (1.5 m·kgf, 11 ft ·lbf)
Water jacket cover bolt  M6 2 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Rear balancer cover bolt M6 11 12 Nm (1.2 m·kgf, 8.7 ft ·lbf)
Item
Thread 
size Q’
ty Tightening torque Remarks
LT
E
LT
LT
LT
LT
E
LT
LT
LT
LT
E
E
LT
LT  
						

							
haha TIGHTENING TORQUES
2-19
Rear balancer shaft retainer 
screw M6 1 12 Nm (1.2 m
·kgf, 8.7 ft ·lbf)
Rear balancer holder bolt M6 1 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Crankcase bolt  M10 6 See TIP.l=130 mm 
(5.12 in)
Crankcase bolt  M8 6 24 Nm (2.4 m·kgf, 17 ft ·lbf) l=78 mm 
(3.07 in)
Crankcase bolt  M8 7 24 Nm (2.4 m·kgf, 17 ft ·lbf) l=80 mm 
(3.15 in)
Crankcase bolt  M8 5 24 Nm (2.4 m·kgf, 17 ft ·lbf) l=60 mm 
(2.36 in)
Crankcase bolt  M6 6 10 Nm (1.0 m·kgf, 7.2 ft ·lbf) l=50 mm 
(1.97 in)
Crankcase bolt  M6 2 10 Nm (1.0 m·kgf, 7.2 ft ·lbf) l=65 mm 
(2.56 in)
Timing chain guide retainer bolt  M6 2 10 Nm (1.0 m ·kgf, 7.2 ft ·lbf)
Neutral switch M10 1 17 Nm (1.7 m·kgf, 12 ft ·lbf)
Negative battery lead and upper 
crankcase bolt M6 1 10 Nm (1.0 m
·kgf, 7.2 ft ·lbf)
Engine ground lead bolt M6 1 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Oil plug holder bolt M6 2 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Main-galley bolt M16 1 8 Nm (0.8 m·kgf, 5.8 ft ·lbf)
Sub-galley bolt M20 1 8 Nm (0.8 m·kgf, 5.8 ft ·lbf)
Oil nozzle 1 bolt M6 1 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Oil nozzle 2 M6 1 0.5 Nm (0.05 m·kgf, 0.36 ft ·lbf)
Oil nozzle 3 M8 1 3.0 Nm (0.30 m·kgf, 2.2 ft ·lbf)
Oil filter cartridge M20 1 17 Nm (1.7 m·kgf, 12 ft ·lbf)
Oil filter cartridge union bolt M20 1 70 Nm (7.0 m ·kgf, 51 ft ·lbf)
Oil delivery passage cover bolt M6 4 12 Nm (1.2 m· kgf, 8.7 ft·lbf)
Oil pan bolt  M6 19 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Oil strainer cover screw M6 6 10 Nm (1.0 m·kgf, 7.2 ft ·lbf) l=20 mm 
(0.79 in)
Oil strainer cover screw M6 3 10 Nm (1.0 m·kgf, 7.2 ft ·lbf) l=70 mm 
(2.76 in)
Engine oil drain bolt (crankcase) M12 1 20 Nm (2.0 m ·kgf, 14 ft ·lbf)
Engine oil drain bolt (oil tank) M12 1 20 Nm (2.0 m· kgf, 14 ft·lbf)
Item
Thread 
size Q’
ty Tightening torque RemarksLT
LT
E
E
E
E
E
E
LT
LT
LT
LT
LT