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2012 Na Yamaha Super Tenere Manual

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    haha FUEL INJECTION SYSTEM
    8-62
    Meter display —
    Procedure —
    Item Probable cause of mal-
    function and check Maintenance job
    Confirmation of service 
    completion
    1 Malfunction in ECU. Replace the ECU.
    TIP
    Do not perform this proce-
    dure with the main switch 
    turned to “ON ”. Set the main switch to 
    “ON ”.
    Check that the fault code 
    number is not displayed.
    Fault code No. 59
    Item Accelerator position sensor: open or short circuit detected. Fail-safe system Able/Unable to start engine
    Able/Unable to drive vehicle
    Diagnostic code No. d:14, d:15
    d:14 Meter display
    Accelerator position sensor signal 1
    
    12– 22 (fully closed position)
     97– 113 (fully open position)
    Procedure 
    Check with throttle grip in fully closed position.
     Check with throttle grip in fully open position.
    d:15 Meter display
    Accelerator position sensor signal 2
     9–
    25 (fully closed position)
     97– 113 (fully open position)
    Procedure 
    Check with throttle grip in fully closed position.
     Check with throttle grip in fully open position.
    Item Probable cause of mal-
    function and check Maintenance jobConfirmation of service 
    completion
    1 Connection of accelerator  position sensor coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 2.
    2 Connection of wire harness  ECU coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 3.
    Fault code No. 50
    Item
    Faulty ECU memory. (When this malfunction is detected in the 
    ECU, the fault code number might not appear on the meter.)  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-63
    3 Wire harness continuity. Open or short circuit   Re-
    place the wire harness.
    Between accelerator position 
    sensor coupler and ECU 
    coupler.
    black/blue –black/blue
    white –white
    black –black
    blue –blue Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 4.
    4 Installed condition of accel- erator position sensor.
    Check for looseness or 
    pinching. Improperly installed sensor 
    
     Reinstall or replace the 
    sensor.
    Refer to “CHECKING THE 
    ACCELERATOR POSITION 
    SENSOR ” on page 8-143. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 5.
    5 Accelerator position sensor  output voltage Check for disconnected lead 
    in the accelerator position 
    sensor circuit.
    (black/blue
    –blue)
    Refer to “CHECKING THE 
    ACCELERATOR POSITION 
    SENSOR ” on page 8-143. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 6.
    Location of dis-
    connected lead Output 
    voltage
    Disconnected 
    ground lead 5V
    Disconnected out-
    put lead 0V
    Disconnected 
    power supply lead 0V
    6 Defective throttle position  sensor. Execute the diagnostic 
    mode. (Code No. d:14 and/or 
    d:15)
    Replace if defective.
    Refer to “CHECKING THE 
    ACCELERATOR POSITION 
    SENSOR ” on page 8-143. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 7.
    7 Malfunction in ECU. Replace the ECU.
    Fault code No. 60
    Item YCC-T drive system: malfunction detected. Fail-safe system Able/Unable to start engine
    Able/Unable to drive vehicle
    Diagnostic code No. —
    Item Probable cause of mal-
    function and check Maintenance jobConfirmation of service 
    completion
    Fault code No. 59
    Item Accelerator position sensor: open or short circuit detected.  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-64
    1 Connection of throttle servo  motor coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 2.
    2 Connection of wire harness  ECU coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness or sub wire harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 3.
    3 Check the ETV (Electron- icThrottle Valve) fuse. Abnormality 
     Replace the 
    ETV (Electronic Throttle 
    Va l ve )  f u s e . Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 4.
    4 Wire harness continuity. Open or short circuit   Re-
    place the wire harness.
    yellow/white –yellow/white
    yellow/red –yellow/red Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 5.
    5 Defective throttle servo mo- tor. Check the throttle servo mo-
    tor.
    Refer to “CHECKING THE 
    THROTTLE SERVO MO-
    TOR ” on page 8-145. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 6.
    6 Defective throttle bodies. Check the throttle bodies. Refer to “CHECKING THE 
    THROTTLE SERVO MO-
    TOR ” on page 8-145. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 7.
    7 Malfunction in ECU. Replace the ECU.
    Fault code No. 68
    Item O
    2 sensor #2: no normal signals are received from the O
    2 sen-
    sor #2.
    Fail-safe system Able to start engine
    Able to drive vehicle
    Diagnostic code No. —
    Meter display —
    Procedure —
    Fault code No.
    60
    Item YCC-T drive system: malfunction detected.  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-65
    Item Probable cause of mal-
    function and check Maintenance job
    Confirmation of service 
    completion
    1 Installed condition of O 2 sen-
    sor.
    Check for looseness or 
    pinching. Improperly installed sensor 
    
     Reinstall or replace the 
    sensor. Start the engine, warm it up, 
    and then race it.
    Execute the diagnostic 
    mode. (Code No. d:63)
    Fault code number is not dis-
    played 
     Service is finished.
    Fault code number is dis-
    played   Go to item 2.
    2 Connection of O 2 sensor 
    coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Start the engine, warm it up, 
    and then race it.
    Execute the diagnostic 
    mode. (Code No. d:63)
    Fault code number is not dis-
    played 
     Service is finished.
    Fault code number is dis-
    played   Go to item 3.
    3 Connection of wire harness  ECU coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Start the engine, warm it up, 
    and then race it.
    Execute the diagnostic 
    mode. (Code No. d:63)
    Fault code number is not dis-
    played 
     Service is finished.
    Fault code number is dis-
    played   Go to item 4.
    4 Wire harness continuity. Open or short circuit   Re-
    place the wire harness.
    Between O 2 sensor coupler 
    and ECU coupler.
    red/white– red/white
    black/green –black/green
    black/blue –black/blue
    gray/green –gray/green Start the engine, warm it up, 
    and then race it.
    Execute the diagnostic 
    mode. (Code No. d:63)
    Fault code number is not dis-
    played 
     Service is finished.
    Fault code number is dis-
    played   Go to item 5.
    5 Check fuel pressure. Refer to  “CHECKING THE 
    FUEL PRESSURE ” on page 
    7-12. Start the engine, warm it up, 
    and then race it.
    Execute the diagnostic 
    mode. (Code No. d:63)
    Fault code number is not dis-
    played 
     Service is finished.
    Fault code number is dis-
    played   Go to item 6.
    Fault code No. 68
    Item
    O
    2 sensor #2: no normal signals are received from the O
    2 sen-
    sor #2.  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-66
    6 Defective O 2 sensor. Replace the O
    2 sensor.
    Refer to  “ENGINE REMOV-
    AL ” on page 5-3. Start the engine, warm it up, 
    and then race it.
    Execute the diagnostic 
    mode. (Code No. d:63)
    Fault code number is not dis-
    played 
     Service is finished.
    Fault code number is dis-
    played   Go to item 7.
    7 Malfunction in ECU. Replace the ECU.
    Fault code No. 69
    Item Front wheel sensor: no normal signals are received from the 
    front wheel sensor.
    Fail-safe system Able to start engine
    Able to drive vehicle
    Diagnostic code No. d:16
    Meter display Front wheel speed pulse
    0–
    999
    Procedure Check that the number increases when the front wheel is rotated. 
    The number is cumulative and does not reset each time the wheel 
    is stopped.
    Item Probable cause of mal-
    function and check Maintenance jobConfirmation of service 
    completion
    1 Locate the malfunction. If the ABS warning light is  on, refer to “BASIC IN-
    STRUCTIONS FOR TROU-
    BLESHOOTING ” on page 
    8-86.
    If the ABS warning light is 
    off, perform the following pro-
    cedure.
    Rotate the front wheel by 
    hand and check that the indi-
    cated value increases.
    Value increases   Proceed 
    to item 9 and delete the fault 
    code.
    Value does not increase   
    Perform the procedure in 
    item 2. —
    Fault code No. 68
    Item
    O
    2 sensor #2: no normal signals are received from the O
    2 sen-
    sor #2.  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-67
    2 Connection of front wheel  sensor coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Execute the diagnostic 
    mode. (Code No. d:16)
    Rotate the front wheel by 
    hand and check that the indi-
    cated value increases.
    Value increases 
     Start the 
    engine, and input the vehicle 
    speed signals by operating 
    the vehicle at 20 to 30 km/h.
    The fault code can also be 
    deleted by activating the di-
    agnostic mode and selecting 
    diagnostic code number  “d: 
    63”
    Value does not increase   
    Go to item 3.
    3 Connection of ABS ECU  coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Execute the diagnostic 
    mode. (Code No. d:16)
    Rotate the front wheel by 
    hand and check that the indi-
    cated value increases.
    Value increases 
     Start the 
    engine, and input the vehicle 
    speed signals by operating 
    the vehicle at 20 to 30 km/h.
    The fault code can also be 
    deleted by activating the di-
    agnostic mode and selecting 
    diagnostic code number  “d: 
    63”
    Value does not increase   
    Go to item 4.
    4 Connection of wire harness  ECU coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Execute the diagnostic 
    mode. (Code No. d:16)
    Rotate the front wheel by 
    hand and check that the indi-
    cated value increases.
    Value increases 
     Start the 
    engine, and input the vehicle 
    speed signals by operating 
    the vehicle at 20 to 30 km/h.
    The fault code can also be 
    deleted by activating the di-
    agnostic mode and selecting 
    diagnostic code number  “d: 
    63”
    Value does not increase   
    Go to item 5.
    Fault code No. 69
    Item
    Front wheel sensor: no normal signals are received from the 
    front wheel sensor.  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-68
    5 Wire harness continuity. Open or short circuit   Re-
    place the wire harness.
    Between front wheel sensor 
    coupler and ABS ECU cou-
    pler.
    black –black
    white –white
    Between ABS ECU coupler 
    and ECU coupler.
    blue/black –blue/black
    blue –blue Execute the diagnostic 
    mode. (Code No. d:16)
    Rotate the front wheel by 
    hand and check that the indi-
    cated value increases.
    Value increases 
     Start the 
    engine, and input the vehicle 
    speed signals by operating 
    the vehicle at 20 to 30 km/h.
    The fault code can also be 
    deleted by activating the di-
    agnostic mode and selecting 
    diagnostic code number  “d: 
    63”
    Value does not increase   
    Go to item 6.
    6 Defective front wheel sensor. Improperly installed sensor   Reinstall or repair the sen-
    sor.
    Check whether the front 
    wheel sensor is defective.   
    Execute the diagnostic 
    mode. (Code No. d:16)
    Front wheel stopped: Check 
    that the cumulative pulse val-
    ue does not increase.
    Front wheel is rotated sever-
    al turns by hand: Check that 
    the cumulative pulse value 
    increases.
    Replace the front wheel sen-
    sor. Execute the diagnostic 
    mode. (Code No. d:16)
    Rotate the front wheel by 
    hand and check that the indi-
    cated value increases.
    Value increases 
     Start the 
    engine, and input the vehicle 
    speed signals by operating 
    the vehicle at 20 to 30 km/h.
    The fault code can also be 
    deleted by activating the di-
    agnostic mode and selecting 
    diagnostic code number  “d: 
    63”
    Value does not increase   
    Go to item 7.
    7 Malfunction in ECU. Replace the ECU. Execute the diagnostic  mode. (Code No. d:16)
    Rotate the front wheel by 
    hand and check that the indi-
    cated value increases.
    Value increases  Start the 
    engine, and input the vehicle 
    speed signals by operating 
    the vehicle at 20 to 30 km/h.
    The fault code can also be 
    deleted by activating the di-
    agnostic mode and selecting 
    diagnostic code number  “d: 
    63”
    Value does not increase   
    Go to item 8.
    8 Malfunction in ABS ECU. Replace the ABS ECU. Execute the diagnostic  mode. (Code No. d:63)
    Fault code No. 69
    Item
    Front wheel sensor: no normal signals are received from the 
    front wheel sensor.  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-69
    Fault code No. Er-1
    Item ECU internal malfunction (output signal error): no signals are 
    received from the ECU.
    Fail-safe system Able/Unable to start engine
    Able/Unable to drive vehicle
    Diagnostic code No. —
    Meter display —
    Procedure —
    Item Probable cause of mal-
    function and check Maintenance jobConfirmation of service 
    completion
    1 Connection of multi-function  meter coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 2.
    2 Connection of wire harness  ECU coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 3.
    3 Wire harness continuity. Open or short circuit   Re-
    place the wire harness.
    yellow/blue –yellow/blue Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 4.
    4 Abnormal meter unit opera- tion Replace the meter assembly. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 5.
    5 Malfunction in ECU. Replace the ECU.
    Fault code No. Er-2
    Item ECU internal malfunction (output signal error): no signals are 
    received from the ECU within the specified duration.
    Fail-safe system Able to start engine
    Able to drive vehicle
    Diagnostic code No. —
    Meter display —  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-70
    Procedure —
    Item Probable cause of mal-
    function and check Maintenance job
    Confirmation of service 
    completion
    1 Connection of multi-function  meter coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 2.
    2 Connection of wire harness  ECU coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 3.
    3 Wire harness continuity. Open or short circuit   Re-
    place the wire harness.
    yellow/blue –yellow/blue Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 4.
    4 Abnormal meter unit opera- tion Replace the meter assembly. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 5.
    5 Malfunction in ECU. Replace the ECU.
    Fault code No. Er-3
    Item ECU internal malfunction (output signal error): data from the 
    ECU cannot be received correctly.
    Fail-safe system Able to start engine
    Able to drive vehicle
    Diagnostic code No. —
    Meter display —
    Procedure —
    Item Probable cause of mal-
    function and check Maintenance jobConfirmation of service 
    completion
    Fault code No. Er-2
    Item
    ECU internal malfunction (output signal error): no signals are 
    received from the ECU within the specified duration.  
    						
    							
    haha FUEL INJECTION SYSTEM
    8-71
    1 Connection of multi-function  meter coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 2.
    2 Connection of wire harness  ECU coupler.
    Check the locking condition 
    of the coupler.
    Disconnect the coupler and 
    check the pins (bent or bro-
    ken terminals and locking 
    condition of the pins). Improperly connected 
     
    Connect the coupler secure-
    ly or repair/replace the wire 
    harness. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 3.
    3 Wire harness continuity. Open or short circuit   Re-
    place the wire harness.
    yellow/blue –yellow/blue Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 4.
    4 Abnormal meter unit opera- tion Replace the meter assembly. Set the main switch to 
    “ON ”.
    Fault code number is not dis-
    played   Service is finished.
    Fault code number is dis-
    played   Go to item 5.
    5 Malfunction in ECU. Replace the ECU.
    Fault code No. Er-4
    Item ECU internal malfunction (input signal error): non-registered 
    data has been received from the meter.
    Fail-safe system Able to start engine
    Able to drive vehicle
    Diagnostic code No. —
    Meter display —
    Procedure —
    Item Probable cause of mal-
    function and check Maintenance job
    Confirmation of service 
    completion
    Fault code No. Er-3
    Item
    ECU internal malfunction (output signal error): data from the 
    ECU cannot be received correctly.  
    						
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