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2012 Na Yamaha Super Tenere Manual

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    of 606
    							
    haha LUBRICATION SYSTEM CHART AND DIAGRAMS2-40
    1. Oil pump assembly
    2. Oil filter cartridge
    3. Oil strainer cover
    4. Oil strainer (oil pan)
    5. Oil pan
    6. Lower crankcase
    7. Upper crankcase
    8. Rear balancer shaft  
    						
    							
    haha COOLING SYSTEM DIAGRAMS
    2-41
    EAS20420
    COOLING SYSTEM DIAGRAMS
    4
    2
    5
    1
    4 2
    3
    8 7
    6
    3
    4  
    						
    							
    haha COOLING SYSTEM DIAGRAMS
    2-42
    1. Radiator cap
    2. Radiator inlet hose
    3. Radiator outlet hose
    4. Radiator
    5. Thermostat
    6. Radiator outlet pipe
    7. Water pump inlet hose
    8. Water pump  
    						
    							
    haha CABLE ROUTING
    2-43
    EAS20430
    CABLE ROUTING
    Headlight assembly (front and rear view)
    A
    B
    C
    D
    E
    F
    G
    1
    2
    1
    2
    2
    2
    22
    3
    4
    56
    6
    7
    8
    9
    6  
    						
    							
    haha CABLE ROUTING
    2-44
    1. Meter assembly lead
    2. Front left turn signal light lead
    3. Auxiliary DC jack
    4. Front right turn signal light lead
    5. Auxiliary DC jack lead
    6. Headlight sub-wire harness
    7. Meter assembly
    8. Left auxiliary light socket
    9. Right auxiliary light socket
    A. Route the meter lead through the hole in the  windshield bracket.
    B. Position the plastic locking tie at the location  shown in the illustration.
    C. Point the end of the plastic locking tie forward.
    D. Route the headlight sub-wire harness, auxiliary  DC jack lead, front left turn signal light lead, front 
    right turn signal light lead, and meter assembly 
    lead though the hole in the headlight assembly 
    bracket.
    E. Route the meter assembly lead to the rear of the  headlight sub-wire harness. Make sure that the 
    meter assembly lead crosses the headlight sub-
    wire harness between the holder and the right 
    auxiliary light socket.
    F. Fit the headlight sub-wire harness in between the  cap and the headlight assembly, making sure to 
    push the headlight sub-wire harness all the way in.
    G. Point the open ends of the holder forward.  
    						
    							
    haha CABLE ROUTING
    2-45
    Handlebar (front view)
    AB
    C
    D
    EF
    GI
    H
    J
    KK
    K
    1
    12
    5
    5
    345
    7
    1
    1
    1
    1
    5
    5
    5
    5
    6
    6
    6
    7
    8
    9
    F
    N6
    6
    L
    M
    10  
    						
    							
    haha CABLE ROUTING
    2-46
    1. Right handlebar switch lead
    2. Throttle cable (accelerator cable)
    3. Throttle cable (decelerator cable)
    4. Clutch hose
    5. Left handlebar switch lead
    6. Main switch lead
    7. Horn lead
    8. Front wheel sensor lead
    9. Brake hose (hydraulic unit to left front brake  caliper)
    10. Brake hose (front brake master cylinder to  hydraulic unit)
    A. Fasten the right handlebar switch lead to the  handlebar with the plastic band at the location 
    shown in the illustration.
    B. Fasten the left handlebar switch lead to the  handlebar with the plastic band at the location 
    shown in the illustration.
    C. Route the main switch lead to the front of the left  handlebar switch lead.
    D. Connect the horn connectors, turn the handlebar  completely to the right, and then fasten the horn 
    lead to the brake hose holder at the white tape with 
    a plastic locking tie.
    E. Route the horn lead over the brake hose (hydraulic  unit to left front brake caliper) and front wheel 
    sensor lead.
    F. Face the buckle of the plastic band forward with  the end pointing downward. Do not cut off the 
    excess end of the plastic band.
    G. Fasten the horn lead with a plastic locking tie so  that the lead does not contact the horn. Be sure to 
    fasten the plastic locking tie around the protective 
    sleeve of the lead, not the lead itself.
    H. Position the plastic locking tie at the location  shown in the illustration.
    I. Make sure that there is no slack in the leads in the  area shown in the illustration.
    J. Point the end of the plastic band downward. Do not  cut off the excess end of the plastic band.
    K. To electrical components tray
    L. Face the catch of the holder upward.
    M. Face the buckle of the plastic locking tie inward  with the end pointing downward so that the end 
    does not protrude to the outside of the frame. Do 
    not cut off the excess end of the plastic locking tie.
    N. Fasten the right handlebar switch lead, left  handlebar switch lead, and main switch lead at the 
    white tape on each lead with a plastic locking tie. 
    Point the end of the plastic locking tie downward. 
    Do not cut off the excess end of the plastic locking 
    tie.  
    						
    							
    haha CABLE ROUTING
    2-47
    Front brake hose (left side view)
    A
    B
    1
    1
    1
    24
    3
    3
    3
    34
    4
    4
    9
    7
    2
    2
    2
    6
    8
    8
    9
    10
    10
    11
    4
    7
    7
    4
    67
    I
    I
    J
    K
    E
    F
    G
    H
    L
    M
    N
    NN
    P
    YXXZ
    S
    7
    7
    7
    T
    U
    V
    W
    12
    12
    AA
    AB
    6
    C
    5
    Q
    4
    D
    R
    O
    AC  
    						
    							
    haha CABLE ROUTING
    2-48
    1. Clutch hose
    2. Throttle cable (decelerator cable)
    3. Throttle cable (accelerator cable)
    4. Front wheel sensor lead
    5. Brake hose (left front brake caliper to right front  brake caliper)
    6. Brake hose (hydraulic unit to left front brake  caliper)
    7. Horn lead
    8. Brake hose (front brake master cylinder to  hydraulic unit)
    9. Front wheel sensor coupler
    10. Radiator fan motor coupler
    11. Coolant reservoir hose
    12. Radiator fan motor lead
    A. Route the front wheel sensor lead and horn lead to  the inside of the brake hose (hydraulic unit to left 
    front brake caliper).
    B. Fasten the front wheel sensor lead and horn lead  to the pipe section of the brake hose (hydraulic unit 
    to left front brake caliper) with a plastic locking tie 
    at the location shown in the illustration.
    C. Fasten the front wheel sensor lead to the brake  hose (hydraulic unit to left front brake caliper) with 
    the holder, making sure that the lead is positioned 
    to the rear of the hose. Align the holder with the 
    line shown extending from the brake hose holder 
    bolt in the illustration.
    D. Make sure that the protective sleeve of the front  wheel sensor lead is positioned 0 –2 mm (0 –0.08 
    in) from the grommet on the lead.
    E. Route the throttle cable (decelerator cable) to the  outside of the throttle cable (accelerator cable) 
    between the guide on the upper bracket and the 
    holder. Make sure that the throttle cables do not 
    cross between the holder and the throttle body.
    F. Cross the throttle cables at the location shown in  the illustration. Either throttle cable may be routed 
    to the inside.
    G. Route the horn lead to the inside of the clutch hose  and throttle cables.
    H. Make sure that the throttle cables do not cross  between the guide and the throttle cable housing.
    I. Route the throttle cables to the outside of the  leads.
    J. Route the horn lead to the inside of the throttle  cables.
    K. Face the catch of the holder downward.
    L. Fasten the front wheel sensor lead, and horn lead  at the white tape on each lead with the plastic 
    band. Point the end of the plastic band inward. Do 
    not cut off the excess end of the plastic band.
    M. Point the end of the plastic locking tie outward, and  then cut off the excess end of the tie to 0 –2 mm 
    (0 –0.08 in).
    N. Route the front wheel sensor lead, brake hose  (hydraulic unit to left front brake caliper), and horn 
    lead in the order shown in the illustration.
    O. Fasten the front wheel sensor lead and horn lead  at the white tape on each lead to the brake hose 
    (hydraulic unit to left front brake caliper) with the 
    holder. Position the holder 0 –5 mm (0 –0.20 in) 
    from the end of the hose protector on the brake 
    hose. The catch of the holder may be facing in any 
    direction.
    P. Route the brake hose (front brake master cylinder  to hydraulic unit) through the guide. Q. Insert the projection on the radiator fan motor 
    coupler into the hole in the frame.
    R. Route the front wheel sensor lead over the throttle  cables.
    S. Fasten the front wheel sensor lead with the plastic  band. Position the plastic band to the left of the 
    radiator fan motor coupler.
    T. After assembling the headlight assembly, pass a  plastic locking tie through the hole in the frame, 
    and then fasten the radiator fan motor lead at the 
    white tape with the tie. Point the end of the plastic 
    locking tie forward. Do not cut off the excess end of 
    the plastic locking tie.
    U. Route the radiator fan motor lead over the coolant  reservoir hose.
    V. Route the radiator fan motor lead under the frame.
    W. U p w a r d
    X. Route the throttle cables between the brake hose  (front brake master cylinder to hydraulic unit) and 
    the clutch hose.
    Y. Route the front wheel sensor lead to the outside of  the brake hose (front brake master cylinder to 
    hydraulic unit), clutch hose, and throttle cables.
    Z. Route the radiator fan motor lead over the front  wheel sensor lead.
    AA. Route the horn lead between the brake hose (front  brake master cylinder to hydraulic unit) and the 
    clutch hose, and to the inside of the throttle cables.
    AB. Forward
    AC. Face the buckle of the plastic band rearward with  the end pointing downward. Do not cut off the 
    excess end of the plastic locking tie.  
    						
    							
    haha CABLE ROUTING
    2-49
    Fuel tank and throttle bodies (left side view)
    AB
    C
    D
    E
    F
    G
    1
    2
    3
    3
    5
    3
    4
    6  
    						
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