2012 Na Yamaha Super Tenere Manual

							
haha FUEL INJECTION SYSTEM
8-72
EAS30670
DIAGNOSTIC CODE TABLE
TIP
The following tables contain information about diagnostic code numbers t\
hat do not have a correspond-
ing fault code number. (These items are not listed in  “TROUBLESHOOTING DETAILS ”.)
1 Connection of multi-function 
meter coupler.
Check the locking condition 
of the coupler.
Disconnect the coupler and 
check the pins (bent or bro-
ken terminals and locking 
condition of the pins). Improperly connected 
 
Connect the coupler secure-
ly or repair/replace the wire 
harness. Set the main switch to 
“ON ”.
Fault code number is not dis-
played   Service is finished.
Fault code number is dis-
played   Go to item 2.
2 Connection of wire harness  ECU coupler.
Check the locking condition 
of the coupler.
Disconnect the coupler and 
check the pins (bent or bro-
ken terminals and locking 
condition of the pins). Improperly connected 
 
Connect the coupler secure-
ly or repair/replace the wire 
harness. Set the main switch to 
“ON ”.
Fault code number is not dis-
played   Service is finished.
Fault code number is dis-
played   Go to item 3.
3 Wire harness continuity. Open or short circuit   Re-
place the wire harness.
yellow/blue –yellow/blue Set the main switch to 
“ON ”.
Fault code number is not dis-
played   Service is finished.
Fault code number is dis-
played   Go to item 4.
4 Abnormal meter unit opera- tion Replace the meter assembly. Set the main switch to 
“ON ”.
Fault code number is not dis-
played   Service is finished.
Fault code number is dis-
played   Go to item 5.
5 Malfunction in ECU. Replace the ECU.
Diag-
nostic  code  No. Item Meter display/Actuation Procedure
d:51 Radiator fan motor relay Actuates the radiator fan mo- tor relay five times at five-
second intervals. (2 seconds 
on, 3 seconds off)
Illuminates the engine trou-
ble warning light.Check that the radiator fan 
motor relay is actuated five 
times by listening for the 
operating sound.
d:52 Headlight relay Actuates the headlight relay 
five times at five-second in-
tervals. (2 seconds on, 3 sec-
onds off)
Illuminates the engine trou-
ble warning light. Check that the headlight re-
lay is actuated five times by 
listening for the operating 
sound.
Fault code No.
Er-4
Item ECU internal malfunction (input signal error): non-registered 
data has been received from the meter.  
						

							
haha FUEL INJECTION SYSTEM
8-73
d:57 Grip warmer relay Illuminates the engine trou- ble warning light.—
d:61 Malfunction history code  display —
 No history 00
 History exists 11–70: Fault code number
 If more than one malfunc-
tion is detected, the display 
switches every two seconds 
to show the fault code num-
bers of all malfunctions in a 
repeating cycle.
d:62 Malfunction history code  erasure
No history 00 —
 History exists Displays the total number of 
malfunctions, including the 
current malfunction, that 
have occurred since the 
history was last erased. 
(For example, if there have 
been three malfunctions, 
“03” is displayed.) To erase the history, set the 
engine stop switch from 
“”
 to “” .
d:63 Malfunction code reinstate- ment (for fault code No. 24, 
42, 68, 69)
No malfunction code 00 —
 Malfunction code exists 24, 42, 68, 69: Fault code 
number
If more than one malfunc-
tion is detected, the display 
switches every two seconds 
to show the fault code num-
bers of all malfunctions in a 
repeating cycle. To reinstate, set the engine 
stop switch from 
“” to 
“” .
d:70 Control number 0– 254 [-] —
Diag-
nostic  code  No. Item
Meter display/Actuation Procedure  
						

							
haha FUEL INJECTION SYSTEM
8-74  
						

							
haha FUEL PUMP SYSTEM
8-75
EAS27550
FUEL PUMP SYSTEM
EAS27560
CIRCUIT DIAGRAM
B/LB/L1
W1(GRAY)W3 W2
(BLACK)
BR2
WL
B1 W1
WL
B2 W2
Y2L/RB2LYB
BL/BBrR/WB4
Br
G/RB
(GRAY)
ChB
(GRAY)Ch3B
(GRAY)
LDg
B
(BLACK)LDg B5
(BLACK)
LChB
(GRAY)L1ChB4
(GRAY)
Dg B
(BLACK)Dg3B3
(BLACK)
B/GL/BLg/WBL/BB/GB5Lg/W
BB/WBB/W
L/WR2R/W2
RR1
B1 B2B4L/G
R/B1Y3W/L1R/W1B Br3R/BR/WL/WG/YBBrW/GB/WB/W2W/G
Br/LLR/W4G/Y
Br1L/B1R/Y1Y/B
Br/RL/YL/B
Br/RB/R1B/R
L/Y
B/Y(BLACK)
Br/ WBr4
L/Y
B/Y(BLACK)L
BR
GB1
L/B
YL/R3
W(BLACK)
B/L6Gy
(BLACK)
BGy
(BLACK)
Br/GL/W2 R/B2 W/L2
R/L1
L/W3L/RR/W3L/GB/RSbB/YSb /W
G/WB/L5(GREEN)
B/G1R/W4
B/L7(BLACK)Gy/G2B/G3R/W5B/L8Gy/G
BB
L
(BLACK) WBB
L
(BLACK) WB/LY/GLgL
B2Br/BBr/YB
(BLACK )
Dg2Y1Ch2 B/R
B2B1Br/W
B/Y2Br
R/B3(BLACK) OR/B4(BLACK)Gy/RR/B5(BLACK)O/GR/B6(BLACK)Gy/G3Y/R(BLACK)Y/W
Y1 Br2
(BROWN)Br Y
(BROWN)
B
L(BLACK)
GBR/
L3B1(DARK GREEN
)
W
GDg1Y/LCh1B/W1G/R
R/W5Sb/WR/GY2
(GRAY)
R/Y
Br/WB
Dg
BrB/Y
Y
L/YCh
( BLACK )
L1P/WB/L1(DARK BLUE)B/L2W1(BLACK) B1L3B/LW2(BLACK)B2L1
W(BLACK)
R/BR/L4(GRAY)G/BR/L5(GRAY)
Br/W(BLACK)B/L4
LB1
B1
(BLACK) SbW/RLgSbB
LgW/R
RBr/L
R1Br/L
(GRAY) (GRAY)
B/W6
B/W5
B/W4
B/W3 B/W1 B/W2
BB/LY/GL Lg
LY/G
B/LBLg
Sb
Sb
Y/WB/R1B/W3B/Y1B/G2
O
Gy/G3Gy/RO/G
Y/R
L/W4
W/GG/YG/BR/BB5
R/W2L/BY/G Lg
L/R
Y/B
B4
Br/G
L
Gy/GR/L2B/W4
(BLACK)
L/WL/W2 L/W3B/G1
L/W4 B/G2
L/W5 B/G3
R/L1 R/L2R/W1
R/W2 R/W4
R/L3R/W5
R/L4 Br
R/L5
P/WW2W1
Lg/WR/W1
B2 B1
Gy/G2
L4 L2
Br/WGy
G/WY /L2 B/L2 B/L1(BLACK)
B2L
W2R2Br/W
B/WB
L/BDg Y4B/L1L/W5
Lg
B1 Sb
W1W/R G/RW /L
L/R2B4
(YELLOW)
W/L1
B/L1 W/L2
B/L2 W/L
B/L
Y1B/L4Y2B/L5Y3B/L6Y4B/L7 B/L8
L1B/YL4B/Y2LB/Y1
A
WIRE HARNESS
B
WIRE HARNESS
MODE
ON
OFF
LEAN ANGLE SENSOR SUB-WIRE HARNESS NEUTRAL SWITCH
SUB-WIRE HARNESS
W1
W2
W3 W1
W2
W3
B
R5R5
R1
R2
R2
RR
R1
R1
R R3
R4 R4
R R
R/G
Br/L Br/G
R/W2 Br/W
R
R3
Br
R
L/WR/W2
R
R
B1
B B
B/W
R2
L/YBr/LB/R1Br/RB/RL/B
R1
B DgBr1
Br/B
Br/Y
L/RB2B
Br/B
G/Y
L L
B1 BB/W5
L/R
B4B1B B2
B B4
B
G/R
L/R2
LY2Y
B3
B2
Lg/WL/BB/GB5
B Br
Br B
B5 B3
B2
B2 B4 B4
B5
B2
B1
BB3
L/B
R/W L/R3
L/B
B4
B4
B1B B
B1
B3GL RY
L/B1L/B1
Y/B
Br1
Br1R/Y1
R/Y1
Br
L/B2L/B
B4
Y1Y
L1Br2BrBr2Br4Br3
B
Br
L B1
L/R3
L/R2 L/R
B/W2B/WW/G
R/B1
R/B W/L1
L/WG/Y
B
Br3BrY3
R/W R/W
R/W1 R/W3 R/W5
R/W4
R/W2 L/W3
R/W3
W/L2
R/L1 Sb
B/RL /GL/R
B/Y
L/W2
R/B2
Br/G Sb/W
Sb Sb
Sb
B/Y2
B/YL/Y
L/B2R/YYY1
Y1Y2
Br/W Br/W
Br
B
B1Ch
Ch2 Dg
Dg2
Dg2
Br4
Ch2Dg3Dg
Ch1
Ch
Ch
Dg3
Dg
Ch3
Ch L1
L
Dg
B4
B3
B B
BB
B5LW
Dg1
Dg1
G/R
Ch1
Y2G
W
Ch3
Y
Y/L
B/W1Sb/W
L/GB4 B1
B2W/L2W/LY1
Y2Y3
Y4 L1
L4
L
B/L1 B/L2 B/L
B/L4 B/L5
B/L6B/L7
B/L8 B/YB
/Y1
B/Y2
L/WL/W3
L/W2 L/W5
L/W4
R/W5BrR/W1 R/W4
B/G1
B/G2B/G3
R/W2
R/L1 R/L3 R/L2 R/L5
R/L4
R/L3G L3L1L2
B1 B
R/B1
R/B2 R/B3
R/B4
R/B5
R/B6
Gy
BGy
L1B/L6
B/L1P/WR/W5Gy/GB/G3 B/L8 B/L7
R/W4
B/G1Gy/G2BL
BW
BL
BWB/L
Y/G
Br/W
B/L4
G/WB/G2
Gy/G
Gy/G2
B/Y1P/WL/W4
W/G
Gy/RO/G
Gy/G3
O/G
R/B6Gy/G3R/B5
Gy/R
R/B4
R/B3
R/W1 L/R
R/L2
G/W
Br/W
B/L5
Lg
Y/GLg L4
Gy OO
L
B/L Y/GLg
L
B/L Y/GLg
L
B/L2B/L W1B1
L3
L1B/L
B/L2
B/L1
B
BB4B2 B1 B3
BB
B Sb
Lg
B1
W/R
Sb LgW/R
L/W5 W/L
G/RY4
B/L1
B/L3 B/L3 B/L2 B/L1
B/L1 B/L2
B
B2
W2 B1
W1
B2
W2 B1
W1
L
W L
W
B/WB/L1LR2Br/W L/BB/W6 B/W3
B/W4
B/W2 B/W1
B4B3B5 B4B5
B/W2
B/W1
LLg/WY/W
Y/R
Y/WY/R
G/B
R/B
G/BR/B
R/L5 R/L4
B1W1B/L1B/L2
L/B
L2
B2W2
B2 W2Y/LG/Y Y/B
B/W1 B/W6 B
/W4
B/W2 B/W3 B/W5
R/W2
Br/G
R/G
Br/L R/W1
R/W
R/W
R/W4 R/W5
Br/L
Br/L Br/L
Br/R Br/R
B/R1
B/R
Br1 Dg
W/L1
B
A
AAAA
1
23
4
56
789
101112
13
141516171819
20
21
22
23
24
25
26
27
2829
3031
3233
3435
36
373839404141414142434445
4647
4849
50
5152
53
545556
57
58
59
606162636465666768697071
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
9697
9899100
13
13
13
13
1313
13
13
13
13
13
13
13
13
13
13
13
13
13
13  
						

							
haha FUEL PUMP SYSTEM
8-76
3. Main fuse
4. Battery
5. Main switch
6. Engine ground
12.Ignition fuse
13.Joint
17.Fuel injection system fuse
21.Relay unit
23.Fuel pump relay
27.Joint connector 2
28.Fuel pump
36.ECU (engine control unit)
45.Joint connector 3
57.Frame ground
91.Engine stop switch  
						

							
haha FUEL PUMP SYSTEM
8-77
EAS27570
TROUBLESHOOTING
If the fuel pump fails to operate.
TIP
 Before troubleshooting, remove the following part(s):
1. Right side cowling
2. Right side panel
3. Fuel tank
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
1. Check the fuses.
(Main, ignition and fuel injection 
system)
Refer to “ CHECKING THE FUS-
ES” on page 8-131. Replace the fuse(s).
2. Check the battery. Refer to “ CHECKING AND 
CHARGING THE BATTERY ” on 
page 8-132. 
Clean the battery terminals.
 Recharge or replace the battery.
3. Check the main switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. Replace the main switch unit.
4. Check the engine stop switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. The engine stop switch is faulty. Replace 
the right handlebar switch.
5. Check the relay unit (fuel pump re- lay).
Refer to “ CHECKING THE RE-
LAYS ” on page 8-135. Replace the relay unit.
6. Check the fuel pump. Refer to “ CHECKING THE FUEL 
PUMP BODY ” on page 7-4. Replace the fuel pump assembly.
7. Check the entire fuel pump system  wiring.
Refer to “ CIRCUIT DIAGRAM” on 
page 8-75. Properly connect or repair the fuel pump 
system wiring.
Replace the ECU.  
						

							
haha FUEL PUMP SYSTEM
8-78  
						

							
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-79
EAS28790
ABS (ANTI-LOCK BRAKE SYSTEM)
EAS27730
CIRCUIT DIAGRAM
B/LB/L1
W1(GRAY)W3 W2
(BLACK)
BR2
WL
B1 W1
WL
B2 W2
Y2L/RB2LYB
BL/BBrR/WB4
Br
G/RB
(GRAY)
ChB
(GRAY)Ch3B
(GRAY)
LDg
B
(BLACK)LDg B5
(BLACK)
LChB
(GRAY)L1ChB4
(GRAY)
Dg B
(BLACK)Dg3B3
(BLACK)
B/GL/BLg/WBL/BB/GB5Lg/W
BB/WBB/W
L/WR2R/W2
RR1
B1 B2B4L/G
R/B1Y3W/L1R/W1B Br3R/BR/WL/WG/YBBrW/GB/WB/W2W/G
Br/LLR/W4G/Y
Br1L/B1R/Y1Y/B
Br/RL/YL/B
Br/RB/R1B/R
L/Y
B/Y(BLACK)
Br/ WBr4
L/Y
B/Y(BLACK)L
BR
GB1
L/B
YL/R3
W(BLACK)
B/L6Gy
(BLACK)
BGy
(BLACK)
Br/GL/W2 R/B2 W/L2
R/L1
L/W3L/RR/W3L/GB/RSbB/YSb /W
G/WB/L5(GREEN)
B/G1R/W4
B/L7(BLACK)Gy/G2B/G3R/W5B/L8Gy/G
BB
L
(BLACK) WBB
L
(BLACK) WB/LY/GLgL
B2Br/BBr/YB
(BLACK )
Dg2Y1Ch2 B/R
B2B1Br/W
B/Y2Br
R/B3(BLACK) OR/B4(BLACK)Gy/RR/B5(BLACK)O/GR/B6(BLACK)Gy/G3Y/R(BLACK)Y/W
Y1 Br2
(BROWN)Br Y
(BROWN)
B
L(BLACK)
GBR/
L3B1(DARK GREEN
)
W
GDg1Y/LCh1B/W1G/R
R/W5Sb/WR/GY2
(GRAY)
R/Y
Br/WB
Dg
BrB/Y
Y
L/YCh
( BLACK )
L1P/WB/L1(DARK BLUE)B/L2W1(BLACK) B1L3B/LW2(BLACK)B2L1
W(BLACK)
R/BR/L4(GRAY)G/BR/L5(GRAY)
Br/W(BLACK)B/L4
LB1
B1
(BLACK) SbW/RLgSbB
LgW/R
RBr/L
R1Br/L
(GRAY) (GRAY)
B/W6
B/W5
B/W4
B/W3 B/W1 B/W2
BB/LY/GL Lg
LY/G
B/LBLg
Sb
Sb
Y/WB/R1B/W3B/Y1B/G2
O
Gy/G3Gy/RO/G
Y/R
L/W4
W/GG/YG/BR/BB5
R/W2L/BY/G Lg
L/R
Y/B
B4
Br/G
L
Gy/GR/L2B/W4
(BLACK)
L/WL/W2 L/W3B/G1
L/W4 B/G2
L/W5 B/G3
R/L1 R/L2R/W1
R/W2 R/W4
R/L3R/W5
R/L4 Br
R/L5
P/WW2W1
Lg/WR/W1
B2 B1
Gy/G2
L4 L2
Br/WGy
G/WY /L2 B/L2 B/L1(BLACK)
B2L
W2R2Br/W
B/WB
L/BDg Y4B/L1L/W5
Lg
B1 Sb
W1W/R G/RW /L
L/R2B4
(YELLOW)
W/L1
B/L1 W/L2
B/L2 W/L
B/L
Y1B/L4Y2B/L5Y3B/L6Y4B/L7 B/L8
L1B/YL4B/Y2LB/Y1
A
WIRE HARNESS
B
WIRE HARNESS
MODE
ON
OFF
LEAN ANGLE SENSOR SUB-WIRE HARNESS NEUTRAL SWITCH
SUB-WIRE HARNESS
W1
W2
W3 W1
W2
W3
B
R5R5
R1
R2
R2
RR
R1
R1
R R3
R4 R4
R R
R/G
Br/L Br/G
R/W2 Br/W
R
R3
Br
R
L/WR/W2
R
R
B1
B B
B/W
R2
L/YBr/LB/R1Br/RB/RL/B
R1
B DgBr1
Br/B
Br/Y
L/RB2B
Br/B
G/Y
L L
B1 BB/W5
L/R
B4B1B B2
B B4
B
G/R
L/R2
LY2Y
B3
B2
Lg/WL/BB/GB5
B Br
Br B
B5 B3
B2
B2 B4 B4
B5
B2
B1
BB3
L/B
R/W L/R3
L/B
B4
B4
B1B B
B1
B3GL RY
L/B1L/B1
Y/B
Br1
Br1R/Y1
R/Y1
Br
L/B2L/B
B4
Y1Y
L1Br2BrBr2Br4Br3
B
Br
L B1
L/R3
L/R2 L/R
B/W2B/WW/G
R/B1
R/B W/L1
L/WG/Y
B
Br3BrY3
R/W R/W
R/W1 R/W3 R/W5
R/W4
R/W2 L/W3
R/W3
W/L2
R/L1 Sb
B/RL /GL/R
B/Y
L/W2
R/B2
Br/G Sb/W
Sb Sb
Sb
B/Y2
B/YL/Y
L/B2R/YYY1
Y1Y2
Br/W Br/W
Br
B
B1Ch
Ch2 Dg
Dg2
Dg2
Br4
Ch2Dg3Dg
Ch1
Ch
Ch
Dg3
Dg
Ch3
Ch L1
L
Dg
B4
B3
B B
BB
B5LW
Dg1
Dg1
G/R
Ch1
Y2G
W
Ch3
Y
Y/L
B/W1Sb/W
L/GB4 B1
B2W/L2W/LY1
Y2Y3
Y4 L1
L4
L
B/L1 B/L2 B/L
B/L4 B/L5
B/L6B/L7
B/L8 B/YB
/Y1
B/Y2
L/WL/W3
L/W2 L/W5
L/W4
R/W5BrR/W1 R/W4
B/G1
B/G2B/G3
R/W2
R/L1 R/L3 R/L2 R/L5
R/L4
R/L3G L3L1L2
B1 B
R/B1
R/B2 R/B3
R/B4
R/B5
R/B6
Gy
BGy
L1B/L6
B/L1P/WR/W5Gy/GB/G3 B/L8 B/L7
R/W4
B/G1Gy/G2BL
BW
BL
BWB/L
Y/G
Br/W
B/L4
G/WB/G2
Gy/G
Gy/G2
B/Y1P/WL/W4
W/G
Gy/RO/G
Gy/G3
O/G
R/B6Gy/G3R/B5
Gy/R
R/B4
R/B3
R/W1 L/R
R/L2
G/W
Br/W
B/L5
Lg
Y/GLg L4
Gy OO
L
B/L Y/GLg
L
B/L Y/GLg
L
B/L2B/L W1B1
L3
L1B/L
B/L2
B/L1
B
BB4B2 B1 B3
BB
B Sb
Lg
B1
W/R
Sb LgW/R
L/W5 W/L
G/RY4
B/L1
B/L3 B/L3 B/L2 B/L1
B/L1 B/L2
B
B2
W2 B1
W1
B2
W2 B1
W1
L
W L
W
B/WB/L1LR2Br/W L/BB/W6 B/W3
B/W4
B/W2 B/W1
B4B3B5 B4B5
B/W2
B/W1
LLg/WY/W
Y/R
Y/WY/R
G/B
R/B
G/BR/B
R/L5 R/L4
B1W1B/L1B/L2
L/B
L2
B2W2
B2 W2Y/LG/Y Y/B
B/W1 B/W6 B
/W4
B/W2 B/W3 B/W5
R/W2
Br/G
R/G
Br/L R/W1
R/W
R/W
R/W4 R/W5
Br/L
Br/L Br/L
Br/R Br/R
B/R1
B/R
Br1 Dg
W/L1
B
A
AAAA
1
23
4
56
789
101112
13
141516171819
20
21
22
23
24
25
26
27
2829
3031
3233
3435
36
373839404141414142434445
4647
4849
50
5152
53
545556
57
58
59
606162636465666768697071
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
9697
9899100
13
13
13
13
1313
13
13
13
13
13
13
13
13
13
13
13
13
13
13  
						

							
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-80
3. Main fuse
4. Battery
5. Main switch
6. Engine ground
7. ABS motor fuse
8. Starter relay
10.ABS ECU fuse
11.Signaling system fuse
12.Ignition fuse
13.Joint
15.ABS solenoid fuse
21.Relay unit
22.Starting circuit cut-off relay
26.Joint connector 1
27.Joint connector 2
36.ECU (engine control unit)
45.Joint connector 3
46.Front wheel sensor
47.Rear wheel sensor
48.Front wheel sensor lead shield
49.Rear wheel sensor lead shield
50.Joint connector 4
53.ABS ECU (electronic control unit)
57.Frame ground
58.ABS test coupler
71.ABS warning light
90.Front brake light switch
91.Engine stop switch
92.Start switch
93.Rear brake light switch
95.Tail/brake light  
						

							
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-81
EAS27740
ABS COMPONENTS CHART
A
A
12
1 23
67
8
9
10 11 12 13
4,5
1. ABS warning light
2. Front wheel sensor rotor
3. Front wheel sensor
4. Right front brake caliper
5. Left front brake caliper
6. ABS ECU fuse
7. ABS solenoid fuse
8. Rear wheel sensor rotor
9. Rear wheel sensor
10. Rear brake caliper
11. ABS test coupler
12. Hydraulic unit assembly
13. ABS motor fuse