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2012 Na Yamaha Super Tenere Manual

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    haha 2012
    SERVICE MANUAL
    XTZ12B(C)
    LIT-11616-25-09 23P-28197-10  
    						
    							
    haha EAS20050XTZ12B(C)
    SERVICE MANUAL
    ©2011 by Yamaha Motor Corporation, U.S.A. First edition, May 2011All rights reserved.
    Any reproduction or unauthorized use  without the written permission of 
    Yamaha Motor Corporation, U.S.A.  is expressly prohibited.Printed in U.S.A.
    P/N LIT-11616-25-09  
    						
    							
    haha EAS20071
    IMPORTANT
    This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers 
    and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in on\
    e man-
    ual. Therefore, anyone who uses this book to perform maintenance and rep\
    airs on Yamaha vehicles 
    should have a basic understanding of mechanics and the techniques to repair these types of vehicles. 
    Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-
    cle unsafe and unfit for use.
    This model has been designed and manufactured to perform within certain \
    specifications in regard to 
    performance and emissions. Proper service with the correct tools is necessary to ensure that the vehi-
    cle will operate as designed. If there is any question about a service procedure, it is imperative that you 
    contact a Yamaha dealer for any service information changes that apply to this model. This policy \
    is 
    intended to provide the customer with the most satisfaction from his vehicle and to conform to federal 
    environmental quality objectives.
    Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-
    nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and 
    will appear in future editions of this manual where applicable.
    TIP
    • This Service Manual contains information regarding periodic maintenance \
    to the emission control sys- tem. Please read this material carefully.
     Designs and specifications are subject to change without notice.
    EAS20081
    IMPORTANT MANUAL INFORMATION
    Particularly important information is distinguished in this manual by the followin\
    g notations.
    This is the safety alert symbol. It is used to alert you to potential person-
    al injury hazards. Obey all safety messages that follow this symbol to 
    avoid possible injury or death.
    A WARNING indicates a hazardous situation which, if not avoided, could 
    result in death or serious injury.
    A NOTICE indicates special precautions that must be taken to avoid 
    damage to the vehicle or other property.
    A TIP provides key information to make procedures easier or clearer.
    WARNING
    NOTICE
    TIP  
    						
    							
    haha EAS20091
    HOW TO USE THIS MANUAL
    This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive 
    explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid 
    out with the individual steps in sequential order.
    The manual is divided into chapters and each chapter is divided into sections. The current section title 
    “1”  is shown at the top of each page.
     Sub-section titles  “2” appear in smaller print than the section title.
     To help identify parts and clarify procedure steps, there are exploded diagrams  “3” at the start of each 
    removal and disassembly section.
     Numbers  “4” are given in the order of the jobs in the exploded diagram. A number in\
    dicates a disas-
    sembly step.
     Symbols  “5” indicate parts to be lubricated or replaced.
    Refer to  “SYMBOLS ”.
     A job instruction chart  “6” accompanies the exploded diagram, providing the order of jobs, names of 
    parts, notes in jobs, etc.
     Jobs  “7” requiring more information (such as special tools and technical data) are described sequen-
    tially.
    1
    7
    3
    4 6
    2
    5    
    						
    							
    haha EAS20101
    SYMBOLS
    The following symbols are used in this manual for easier understanding.
    TIP
    The following symbols are not relevant to every vehicle.SYMBOL DEFINITION SYMBOLDEFINITION
    Serviceable with engine mounted Gear oil
    Filling fluid Molybdenum disulfide oil
    Lubricant Brake fluid
    Special tool Wheel bearing grease
    Tightening torque Lithium-soap-based grease
    Wear limit, clearance Molybdenum disulfide grease
    Engine speed Silicone grease
    Electrical data Apply locking agent (LOCTITE®).
    Engine oil Replace the part with a new one.
    G
    M
    BF
    B
    T R..
    LS
    M
    S
    LT
    ENew  
    						
    							
    haha EAS20110TABLE OF CONTENTS
    GENERAL INFORMATION
    1
    SPECIFICATIONS2
    PERIODIC CHECKS AND 
    ADJUSTMENTS
    3
    CHASSIS4
    ENGINE5
    COOLING SYSTEM6
    FUEL SYSTEM7
    ELECTRICAL SYSTEM8
    TROUBLESHOOTING9  
    						
    							
    haha 1
    GENERAL INFORMATION
    IDENTIFICATION ............................................................................................ 1-1
    VEHICLE IDENTIFICATION NUMBER ..................................................... 1-1
    MODEL LABEL.......................................................................................... 1-1
    FEATURES ...................................................................................................... 1-2
    OUTLINE OF THE FI SYSTEM ................................................................. 1-2
    FI SYSTEM........................................................................\
    ........................ 1-3
    YCC-T (Yamaha Chip Controlled Throttle) ................................................ 1-4
    OUTLINE OF THE UBS ............................................................................ 1-6
    OUTLINE OF THE ABS........................................................................... 1-10
    ABS COMPONENT FUNCTIONS ........................................................... 1-15
    UBS AND ABS OPERATION .................................................................. 1-20
    ABS SELF-DIAGNOSIS FUNCTION....................................................... 1-24
    ABS WARNING LIGHT AND OPERATION............................................. 1-26
    OUTLINE OF THE TCS (Traction Control System)................................. 1-28
    INSTRUMENT FUNCTIONS ................................................................... 1-31
    IMPORTANT INFORMATION ....................................................................... 1-36
    PREPARATION FOR REMOVAL AND DISASSEMBLY......................... 1-36
    REPLACEMENT PARTS......................................................................... 1-36
    GASKETS, OIL SEALS AND O-RINGS .................................................. 1-36
    LOCK WASHERS/PLATES AND COTTER PINS ................................... 1-36
    BEARINGS AND OIL SEALS .................................................................. 1-37
    CIRCLIPS ................................................................................................ 1-37
    BASIC SERVICE INFORMATION ................................................................. 1-38
    QUICK FASTENERS............................................................................... 1-38
    ELECTRICAL SYSTEM........................................................................\
    ... 1-39
    SPECIAL TOOLS .......................................................................................... 1-43  
    						
    							
    haha IDENTIFICATION
    1-1
    EAS20130
    IDENTIFICATION
    EAS20140
    VEHICLE IDENTIFICATION NUMBER
    The vehicle identification number “1”  is stamped 
    into the right side of the frame.
    EAS20150
    MODEL LABEL
    The model label  “1” is affixed to the frame under 
    the rider seat. This information will be needed to 
    order spare parts.
    1
    1  
    						
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