2012 Na Yamaha Super Tenere Manual
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haha FEATURES 1-2 EAS20170 FEATURES EAS30340 OUTLINE OF THE FI SYSTEM The main function of a fuel supply system is to provide fuel to the combustion chamber at the optimum air-fuel ratio in accordance with the engine operating conditions and th\ e atmospheric temperature. In the conventional carburetor system, the air-fuel ratio of the mixture that is supplied to the combustion chamber is created by the volume of the intake air and the fuel that is metered by the jet use\ d in the respective carburetor. Despite the same volume of intake air, the fuel volume requirement varies by the engine operating con- ditions, such as acceleration, deceleration, or operating under a heavy load. Carburetors that meter the fuel through the use of jets have been provided with various auxiliary devices, so that an optimum air- fuel ratio can be achieved to accommodate the constant changes in the operating conditions of the en- gine. As the requirements for the engine to deliver more performance and cleaner exhaust gases increase, it becomes necessary to control the air-fuel ratio in a more precise and finely tuned manner. To accom- modate this need, this model has adopted an electronically controlled fuel injection (FI) system, in place of the conventional carburetor system. This system can achieve an optimu\ m air-fuel ratio required by the engine at all times by using a microprocessor that regulates the fuel injection volume according to the engine operating conditions detected by various sensors. The adoption of the FI system has resulted in a highly precise fuel supply, improved engine response, better fuel economy, and reduced exhaust emissions. 2,3 1 5,6,7,89 11 18 17 15,16 14 13 12 10 4 1. Engine trouble warning light 2. Ignition coils 3. Spark plugs 4. Intake air temperature sensor 5. Throttle position sensor 6. Accelerator position sensor 7. Intake air pressure sensor 8. Throttle servo motor 9. Fuel injectors 10. Fuel pump 11. Lean angle sensor 12. Rear wheel sensor 13. Coolant temperature sensor 14. Crankshaft position sensor 15. O 2 sensor #1 16. O 2 sensor #2 17. Battery 18. ECU (engine control unit)
haha FEATURES 1-3 EAS23P1100 FI SYSTEM The fuel pump delivers fuel to the fuel injector via the fuel filter. The pressure regulator maintains the fuel pressure that is applied to the fuel injector at 324 kPa (3.24 kgf/cm ², 47.0 psi). Accordingly, when the energizing signal from the ECU energizes the fuel injector, the fuel passage opens, causing the fuel to be injected into the intake manifold only during the time the passage remains open. Therefore, the longer the length of time the fuel injector is energized (injection duration), the greater the volume of fuel that is supplied. Conversely, the shorter the length of time the fuel injector is energized (injection dura- tion), the lesser the volume of fuel that is supplied. The injection duration and the injection timing are controlled by the ECU. Signals that are input from the throttle position sensor, accelerator position sensor, coolant temperature sensor, lean angle sensor, crankshaft position sensor, intake air pressure sensor, intake air temperature sensor, rear wheel sensor and O 2 sensors enable the ECU to determine the injection duration. The injection timing is determined through the signals from the crankshaft position sensor. As a result, the volume of fuel that is required by the engine can be supplied at all times in accordance with the driving conditions. 1 14 15 B 13 12 11 10 16 9 A 2 8 3 C 6 54 7 #1 #2 1. Fuel pump 2. Injector 3. ECU (engine control unit) 4. Throttle position sensor 5. Accelerator position sensor 6. Rear wheel sensor 7. Lean angle sensor 8. O 2 sensor 9. Catalytic converter 10. Coolant temperature sensor 11. Crankshaft position sensor 12. Intake air pressure sensor 13. Throttle body 14. Air filter case 15. Intake air temperature sensor 16. Throttle servo motor A. Fuel system B. Air system C. Control system
haha FEATURES 1-4 EAS23P1098 YCC-T ( Yamaha Chip Controlled Throttle) Mechanism characteristics Yamaha developed the YCC-T system employing the most advanced electronic control \ technologies. Electronic control throttle systems have been used on automobiles, but Yamaha has developed a fast- er, more compact system specifically for the needs of a sports motorcycle. The Yamaha-developed system has a high-speed calculating capacity that produces computations of running conditions every 1/1000th of a second. The YCC-T system is designed to respond to the throttle action of the rider by having the ECU instan- taneously calculate the ideal throttle valve opening and generate signal\ s to operate the motor-driven throttle valves and thus actively control the intake air volume. The ECU contains two CPUs with a capacity about five times that of conventional units, making it pos- sible for the system to respond extremely quickly to the slightest adjus\ tments made by the rider. In par- ticular, optimized control of the throttle valve opening provides the op\ timum volume of intake air for easy-to-use torque, even in a high-revving engine. Aims and advantages of using YCC-T Increased engine power By shortening the air intake path, higher engine speed is possible Increased engine power. Improved driveability Air intake volume is controlled according to the operating conditions Improved throttle response to meet engine requirement. Driving force is controlled at the optimal level according to the transmission gear position and engine speed Improved throttle control. Engine braking control Due to the throttle control, optimal engine braking is made possible. Simplified idle speed control (ISC) mechanism The bypass mechanism and ISC actuator are eliminated A simple mechanism is used to maintain a steady idle speed. Reduced weight Compared to using a sub-throttle mechanism, weight is reduced. 4 32 1 1. Accelerator position sensor 2. Throttle servo motor 3. Throttle position sensor 4. Throttle valves
haha FEATURES 1-5 YCC-T system outline 7 8 9 10 11 5 64 3 2 1 1. Throttle position sensor 2. Throttle servo motor 3. Accelerator position sensor 4. ECU (engine control unit) 5. YCC-T CPU 6. FI CPU 7. Sensor input 8. Neutral switch 9. Crankshaft position sensor 10. Rear wheel sensor 11. Coolant temperature sensor
haha FEATURES 1-6 EAS23P1060 OUTLINE OF THE UBS This model is equipped with a unified brake system (UBS) that operates the rear brake when the brake lever is squeezed. When the brake lever is squeezed, the rear brake force is controlled electronically according to the brake lever input (hydraulic pressure) and vehicle speed (deceleration). During tandem riding or when the vehicle is carrying a heavy load, the rear brake force generated by the UBS is higher to increase vehicle stability. If the brake pedal is operated before the brake lever, the UBS will not operate. However, if the brake pedal is operated while the UBS is operating, the UBS will continue to o\ perate until the brake pedal input exceeds the rear brake force generated by the UBS. Then, the rear braking will switch to rider control. TIP If the brakes are operated while the vehicle is traveling at low speeds,\ the UBS will only generate a small brake force. UBS operation Brake lever input only: Front braking and rear braking with hydraulic pump (with UBS operation) Brake lever only operated (UBS operation) Brake pedal input only: Rear braking (without UBS operation) Brake pedal only operated a. Input b. Automatic pressurization (normal) a. Input c. During tandem riding or when carrying a load d. Automatic pressurization (high) a b ca d a. Input b. No automatic pressurization b a
haha FEATURES 1-7 Brake lever input and brake pedal input: Front braking and rear braking (with and without UBS oper- ation) Brake lever and brake pedal both operated UBS diagram A. Brake lever is operated before brake pedal a. First input b. Second input c. Brake fluid is automatically pressurized until the second input exceeds the automatic pressurization B. Brake pedal is operated before brake lever a. First input b. Second input d. No automatic pressurization a b c adb AB a a 2 1 b b c bb b 3 6 54 1. Rear brake master cylinder 2. Front brake master cylinder 3. Hydraulic unit assembly (ABS ECU) 4. Right front brake caliper 5. Left front brake caliper 6. Rear brake caliper a. Input b. Pressurization c. Pressurization (hydraulic pump pressurization by UBS)
haha FEATURES 1-8 When the brake lever is squeezed, the front brake master cylinder pressure sensor in the hydraulic unit detects the hydraulic pressure. The ABS ECU calculates the appropriate rear brake force according to the detected hydraulic pressure and sends a signal to the rear brake hydraulic pump. The hydraulic pump pressurizes the rear brake caliper using electronic control to operate the \ rear brake. TIP If the brake pedal is depressed while the brake lever is being squeezed, the brake pedal may feel hard due to the operation of the UBS, but this does not indicate a malfunctio\ n. If the rider squeezes the brake lever while resting their foot on the brake pedal, a vibration can be felt at the brake pedal due to the operation of the UBS, but this does not in\ dicate a malfunction. NOTICE ECA23P1054 • The UBS does not operate before the vehicle starts off. If the vehicle is stopped by operating the brake lever only, the brake force due to the operation of the UBS will be maintained while the brake lever is squeezed. However, if the brake lever is released, then squeezed again, the UBS will not operate. NOTICE ECA23P1055 The unified brake system is a system to assist the brake operation. However, both the brake lever and the brake pedal must be operated for maximum braking effect. Because the balance between the front brake calipers and the rear brake caliper in the unified brake system is determined electronically, be sure to use the specified \ brake pads. Each set of brake pads should be checked individually and replaced if necessary. When vehicle is stopped using brake lever only UBS hydraulic pressure map The appropriate hydraulic pressure is distributed according to the load being carried by the vehicle. See figure “A”. The coefficient is set according to the vehicle speed when the brake input starts and remains constant until the brake input stops. When the brakes are operated continuously to slow the vehicle, the coeffi- cient (UBS brake force) does not decrease together with the vehicle speed. See figure “B”. A. Deceleration a. Input b. Automatic pressurizationB. Vehicle stopped c. Input maintained d. Pressurization maintainedC. Brake lever released, then squeezed again, after vehicle stops e. Brake lever released, then squeezed again f. No automatic pressurization e ac b df ABC
haha FEATURES 1-9 a e c b d A 0 20 40 60 80 100 120 140 f h gB a. Hydraulic pressure distribution b. Rear brake output (bars) c. Front brake input (bars) d. Rider only e. When carrying the maximum load f. Vehicle speed coefficient g. Coefficient (%) h. Speed (km/h)
haha FEATURES 1-10 EAS23P1061 OUTLINE OF THE ABS 1. This model is equipped with the latest, advanced type of ABS, which has impro\ ved feeling during operation and smoother braking than previous ABS brakes. The ABS ECU detects the hydraulic pressure using the pressure sensors and controls the pressure linearly using continuously variable adjustments to obtain the appropriate pressure when the wheels have a tendency to lock or accord- ing to the operation input (hydraulic pressure) from the brake lever o\ r brake pedal. 2. If the wheels have a tendency to lock during brake lever input, brake pedal input, or UBS control, the ABS will operate. 3. The hydraulic unit assembly, which is the main component of the ABS, is centrally located on the vehicle to increase mass centralization. ABS layout A A 12 1 23 67 8 9 10 11 12 13 4,5 1. ABS warning light 2. Front wheel sensor rotor 3. Front wheel sensor 4. Right front brake caliper 5. Left front brake caliper 6. ABS ECU fuse 7. ABS solenoid fuse 8. Rear wheel sensor rotor 9. Rear wheel sensor 10. Rear brake caliper 11. ABS test coupler 12. Hydraulic unit assembly 13. ABS motor fuse
haha FEATURES 1-11 Useful terms Wheel speed: The rotation speed of the front and rear wheels. Chassis speed: The speed of the chassis. When the brakes are applied, wheel speed and chassis speed are reduced. However, the chassis travels forward by its inertia even though the wheel speed is reduced. Brake force: The force applied by braking to reduce the wheel speed. Wheel lock: A condition that occurs when the rotation of one or both of the wheels has stopped, but the vehicle continues to travel. Side force: The force on the tires which supports the vehicle when cornering. Slip ratio: When the brakes are applied, slipping occurs between the tires and the road surface. This causes a difference between the wheel speed and the chassis speed. Slip ratio is the value that shows the rate of wheel slippage and is defined by the following formula. 0%: There is no slipping between the wheel and the road surface. The chassis speed is equal to the wheel speed. 100%: The wheel speed is “0”, but the chassis is moving (i.e., wheel lock). Brake force and vehicle stability When the brake pressure is increased, wheel speed is reduced. Slipping occurs between the tire and the road surface and brake force is generated. The limit of this brake f\ orce is determined by the friction force between the tire and the road surface and is closely related to wheel slippage. Wheel slippage is represented by the slip ratio. Side force is also closely related to wheel slippage. See figure “A” . If the brakes are applied while keep- ing the proper slip ratio, it is possible to obtain the maximum brake force \ without losing much side force. ABS allows full use of the tires ’ capabilities even on slippery road surfaces or less slippery road surfac- es. See figure “B”.Slip ratio = Chassis speed – Wheel speed × 100 (%) Chassis speed