2012 Na Yamaha Super Tenere Manual

							
haha IGNITION SYSTEM
8-2
3. Main fuse
4. Battery
5. Main switch
6. Engine ground
12.Ignition fuse
13.Joint
21.Relay unit
24.Neutral switch
25.Sidestand switch
26.Joint connector 1
27.Joint connector 2
30.Crankshaft position sensor
36.ECU (engine control unit)
37.Cylinder-#1 left ignition coil
38.Cylinder-#1 right ignition coil
39.Cylinder-#2 left ignition coil
40.Cylinder-#2 right ignition coil
41.Spark plug
45.Joint connector 3
54.Lean angle sensor
57.Frame ground
91.Engine stop switch  
						

							
haha IGNITION SYSTEM
8-3
EAS23P1071
ENGINE STOPPING DUE TO SIDESTAND OPERATION
When the engine is running and the transmission is in gear, the engine will stop if the sidestand is 
moved down. This is because the electric current from the ECU does not flow to the i\
gnition coils or 
injectors when the neutral switch circuit or sidestand switch circuit is\
 open. However, the engine con-
tinues to run under the following conditions:
 The transmission is in gear (the neutral switch circuit is open) and t\
he sidestand is up (the sidestand 
switch circuit is closed).
 The transmission is in neutral (the neutral switch circuit is closed) and the sidestand is down (the sid-
estand switch circuit is open).
9
11 10 1
45
7
2
12
13
6
3
8
1. Battery
2.
 Main fuse
3. Main switch
4. Ignition fuse
5. Engine stop switch
6. Ignition coil
7. Spark plug
8. ECU (engine control unit)
9. Relay unit (diode)
10. Sidestand switch
11. Neutral switch
12. Engine ground 13. Frame ground  
						

							
haha IGNITION SYSTEM
8-4
EAS27140
TROUBLESHOOTING
The ignition system fails to operate (no spark or intermittent spark).
TIP
 Before troubleshooting, remove the following part(s):
1. Right side cowling
2. Right side panel
3. Air filter case
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 OK  
NG  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
1. Check the fuses.
(Main and ignition)
Refer to “ CHECKING THE FUS-
ES” on page 8-131. Replace the fuse(s).
2. Check the battery. Refer to “ CHECKING AND 
CHARGING THE BATTERY ” on 
page 8-132. 
Clean the battery terminals.
 Recharge or replace the battery.
3. Check the spark plugs. Refer to “ CHECKING THE SPARK 
PLUGS ” on page 3-4. Re-gap or replace the spark plug(s).
4. Check the ignition spark gap. Refer to “ CHECKING THE IGNI-
TION SPARK GAP ” on page 8-138. Ignition system is OK.
5. Check the ignition coils. Refer to “ CHECKING THE IGNI-
TION COILS ” on page 8-137. Replace the ignition coil(s).
6. Check the crankshaft position sen- sor.
Refer to “CHECKING THE CRANK-
SHAFT POSITION SENSOR ” on 
page 8-138. Replace the crankshaft position sensor.
7. Check the main switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. Replace the main switch unit.
8. Check the engine stop switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. The engine stop switch is faulty. Replace 
the right handlebar switch.  
						

							
haha IGNITION SYSTEM
8-5
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
9. Check the neutral switch.
Refer to “ CHECKING THE 
SWITCHES” on page 8-127. Replace the neutral switch.
10.Check the sidestand switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. Replace the sidestand switch.
11.Check the relay unit (diode). Refer to “ CHECKING THE RELAY 
UNIT (DIODE)” on page 8-136. Replace the relay unit.
12.Check the lean angle sensor. Refer to “ CHECKING THE LEAN 
ANGLE SENSOR ” on page 8-139. Replace the lean angle sensor.
13.Check the entire ignition system  wiring.
Refer to “ CIRCUIT DIAGRAM” on 
page 8-1. Properly connect or repair the ignition sys-
tem wiring.
Replace the ECU.  
						

							
haha IGNITION SYSTEM
8-6  
						

							
haha ELECTRIC STARTING SYSTEM
8-7
EAS27160
ELECTRIC STARTING SYSTEM
EAS27170
CIRCUIT DIAGRAM
B/LB/L1
W1(GRAY)W3 W2
(BLACK)
BR2
WL
B1 W1
WL
B2 W2
Y2L/RB2LYB
BL/BBrR/WB4
Br
G/RB
(GRAY)
ChB
(GRAY)Ch3B
(GRAY)
LDg
B
(BLACK)LDg B5
(BLACK)
LChB
(GRAY)L1ChB4
(GRAY)
Dg B
(BLACK)Dg3B3
(BLACK)
B/GL/BLg/WBL/BB/GB5Lg/W
BB/WBB/W
L/WR2R/W2
RR1
B1 B2B4L/G
R/B1Y3W/L1R/W1B Br3R/BR/WL/WG/YBBrW/GB/WB/W2W/G
Br/LLR/W4G/Y
Br1L/B1R/Y1Y/B
Br/RL/YL/B
Br/RB/R1B/R
L/Y
B/Y(BLACK)
Br/ WBr4
L/Y
B/Y(BLACK)L
BR
GB1
L/B
YL/R3
W(BLACK)
B/L6Gy
(BLACK)
BGy
(BLACK)
Br/GL/W2 R/B2 W/L2
R/L1
L/W3L/RR/W3L/GB/RSbB/YSb /W
G/WB/L5(GREEN)
B/G1R/W4
B/L7(BLACK)Gy/G2B/G3R/W5B/L8Gy/G
BB
L
(BLACK) WBB
L
(BLACK) WB/LY/GLgL
B2Br/BBr/YB
(BLACK )
Dg2Y1Ch2 B/R
B2B1Br/W
B/Y2Br
R/B3(BLACK) OR/B4(BLACK)Gy/RR/B5(BLACK)O/GR/B6(BLACK)Gy/G3Y/R(BLACK)Y/W
Y1 Br2
(BROWN)Br Y
(BROWN)
B
L(BLACK)
GBR/
L3B1(DARK GREEN
)
W
GDg1Y/LCh1B/W1G/R
R/W5Sb/WR/GY2
(GRAY)
R/Y
Br/WB
Dg
BrB/Y
Y
L/YCh
( BLACK )
L1P/WB/L1(DARK BLUE)B/L2W1(BLACK) B1L3B/LW2(BLACK)B2L1
W(BLACK)
R/BR/L4(GRAY)G/BR/L5(GRAY)
Br/W(BLACK)B/L4
LB1
B1
(BLACK) SbW/RLgSbB
LgW/R
RBr/L
R1Br/L
(GRAY) (GRAY)
B/W6
B/W5
B/W4
B/W3 B/W1 B/W2
BB/LY/GL Lg
LY/G
B/LBLg
Sb
Sb
Y/WB/R1B/W3B/Y1B/G2
O
Gy/G3Gy/RO/G
Y/R
L/W4
W/GG/YG/BR/BB5
R/W2L/BY/G Lg
L/R
Y/B
B4
Br/G
L
Gy/GR/L2B/W4
(BLACK)
L/WL/W2 L/W3B/G1
L/W4 B/G2
L/W5 B/G3
R/L1 R/L2R/W1
R/W2 R/W4
R/L3R/W5
R/L4 Br
R/L5
P/WW2W1
Lg/WR/W1
B2 B1
Gy/G2
L4 L2
Br/WGy
G/WY /L2 B/L2 B/L1(BLACK)
B2L
W2R2Br/W
B/WB
L/BDg Y4B/L1L/W5
Lg
B1 Sb
W1W/R G/RW /L
L/R2B4
(YELLOW)
W/L1
B/L1 W/L2
B/L2 W/L
B/L
Y1B/L4Y2B/L5Y3B/L6Y4B/L7 B/L8
L1B/YL4B/Y2LB/Y1
A
WIRE HARNESS
B
WIRE HARNESS
MODE
ON
OFF
LEAN ANGLE SENSOR SUB-WIRE HARNESS NEUTRAL SWITCH
SUB-WIRE HARNESS
W1
W2
W3 W1
W2
W3
B
R5R5
R1
R2
R2
RR
R1
R1
R R3
R4 R4
R R
R/G
Br/L Br/G
R/W2 Br/W
R
R3
Br
R
L/WR/W2
R
R
B1
B B
B/W
R2
L/YBr/LB/R1Br/RB/RL/B
R1
B DgBr1
Br/B
Br/Y
L/RB2B
Br/B
G/Y
L L
B1 BB/W5
L/R
B4B1B B2
B B4
B
G/R
L/R2
LY2Y
B3
B2
Lg/WL/BB/GB5
B Br
Br B
B5 B3
B2
B2 B4 B4
B5
B2
B1
BB3
L/B
R/W L/R3
L/B
B4
B4
B1B B
B1
B3GL RY
L/B1L/B1
Y/B
Br1
Br1R/Y1
R/Y1
Br
L/B2L/B
B4
Y1Y
L1Br2BrBr2Br4Br3
B
Br
L B1
L/R3
L/R2 L/R
B/W2B/WW/G
R/B1
R/B W/L1
L/WG/Y
B
Br3BrY3
R/W R/W
R/W1 R/W3 R/W5
R/W4
R/W2 L/W3
R/W3
W/L2
R/L1 Sb
B/RL /GL/R
B/Y
L/W2
R/B2
Br/G Sb/W
Sb Sb
Sb
B/Y2
B/YL/Y
L/B2R/YYY1
Y1Y2
Br/W Br/W
Br
B
B1Ch
Ch2 Dg
Dg2
Dg2
Br4
Ch2Dg3Dg
Ch1
Ch
Ch
Dg3
Dg
Ch3
Ch L1
L
Dg
B4
B3
B B
BB
B5LW
Dg1
Dg1
G/R
Ch1
Y2G
W
Ch3
Y
Y/L
B/W1Sb/W
L/GB4 B1
B2W/L2W/LY1
Y2Y3
Y4 L1
L4
L
B/L1 B/L2 B/L
B/L4 B/L5
B/L6B/L7
B/L8 B/YB
/Y1
B/Y2
L/WL/W3
L/W2 L/W5
L/W4
R/W5BrR/W1 R/W4
B/G1
B/G2B/G3
R/W2
R/L1 R/L3 R/L2 R/L5
R/L4
R/L3G L3L1L2
B1 B
R/B1
R/B2 R/B3
R/B4
R/B5
R/B6
Gy
BGy
L1B/L6
B/L1P/WR/W5Gy/GB/G3 B/L8 B/L7
R/W4
B/G1Gy/G2BL
BW
BL
BWB/L
Y/G
Br/W
B/L4
G/WB/G2
Gy/G
Gy/G2
B/Y1P/WL/W4
W/G
Gy/RO/G
Gy/G3
O/G
R/B6Gy/G3R/B5
Gy/R
R/B4
R/B3
R/W1 L/R
R/L2
G/W
Br/W
B/L5
Lg
Y/GLg L4
Gy OO
L
B/L Y/GLg
L
B/L Y/GLg
L
B/L2B/L W1B1
L3
L1B/L
B/L2
B/L1
B
BB4B2 B1 B3
BB
B Sb
Lg
B1
W/R
Sb LgW/R
L/W5 W/L
G/RY4
B/L1
B/L3 B/L3 B/L2 B/L1
B/L1 B/L2
B
B2
W2 B1
W1
B2
W2 B1
W1
L
W L
W
B/WB/L1LR2Br/W L/BB/W6 B/W3
B/W4
B/W2 B/W1
B4B3B5 B4B5
B/W2
B/W1
LLg/WY/W
Y/R
Y/WY/R
G/B
R/B
G/BR/B
R/L5 R/L4
B1W1B/L1B/L2
L/B
L2
B2W2
B2 W2Y/LG/Y Y/B
B/W1 B/W6 B
/W4
B/W2 B/W3 B/W5
R/W2
Br/G
R/G
Br/L R/W1
R/W
R/W
R/W4 R/W5
Br/L
Br/L Br/L
Br/R Br/R
B/R1
B/R
Br1 Dg
W/L1
B
A
AAAA
1
23
4
56
789
101112
13
141516171819
20
21
22
23
24
25
26
27
2829
3031
3233
3435
36
373839404141414142434445
4647
4849
50
5152
53
545556
57
58
59
606162636465666768697071
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
9697
9899100
13
13
13
13
1313
13
13
13
13
13
13
13
13
13
13
13
13
13
13  
						

							
haha ELECTRIC STARTING SYSTEM
8-8
3. Main fuse
4. Battery
5. Main switch
6. Engine ground
8. Starter relay
9. Starter motor
12.Ignition fuse
13.Joint
21.Relay unit
22.Starting circuit cut-off relay
24.Neutral switch
25.Sidestand switch
26.Joint connector 1
27.Joint connector 2
57.Frame ground
74.Clutch switch
91.Engine stop switch
92.Start switch  
						

							
haha ELECTRIC STARTING SYSTEM
8-9
EAS27180
STARTING CIRCUIT CUT-OFF SYSTEM OPERATION
If the engine stop switch is set to  “” and the main switch is set to “ ON” (both switches are closed), the 
starter motor can only operate if at least one of the following conditions is met:
 The transmission is in neutral (the neutral switch circuit is closed).\
 The clutch lever is pulled to the handlebar (the clutch switch is closed) and the sidestand is up (the 
sidestand switch is closed).
The starting circuit cut-off relay prevents the starter motor from operating when neither of these condi-
tions has been met. In this instance, the starting circuit cut-off relay\
 is open so current cannot reach the 
starter motor. When at least one of the above conditions has been met, the starting circuit cut-off relay 
is closed and the engine can be started by pressing the start switch  “”.
13
1 12
45
7
7
7 77
a
b 9 7
10
8 62
3
11
14
15
a. WHEN THE TRANSMISSION IS IN  NEUTRAL
b

. WHEN THE SIDESTAND IS UP AND THE  CLUTCH LEVER IS PULLED TO THE 
HANDLEBAR
1. Battery
2. Main fuse
3. Main switch
4. Ignition fuse
5. Engine stop switch
6. Starting circuit cut-off relay
7. Relay unit (diode) 8. Clutch switch
9. Sidestand switch
10. Neutral switch
11. Start switch
12. Starter relay
13. Starter motor
14. Engine ground
15. Frame ground  
						

							
haha ELECTRIC STARTING SYSTEM
8-10
EAS27190
TROUBLESHOOTING
The starter motor fails to turn.
TIP
 Before troubleshooting, remove the following part(s):
1. Right side cowling
2. Right side panel
3. Fuel tank
 
 NG  
OK  
 
 NG  
OK  
 
 OK  
NG  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
1. Check the fuses.
(Main and ignition)
Refer to “ CHECKING THE FUS-
ES” on page 8-131. Replace the fuse(s).
2. Check the battery. Refer to “ CHECKING AND 
CHARGING THE BATTERY ” on 
page 8-132. 
Clean the battery terminals.
 Recharge or replace the battery.
3. Check the starter motor operation. Refer to “ CHECKING THE START-
ER MOTOR OPERATION ” on page 
8-139. Starter motor is OK. Perform the electric 
starting system troubleshooting, starting 
with step 5.
4. Check the starter motor. Refer to  “CHECKING THE START-
ER MOTOR” on page 5-49. Repair or replace the starter motor.
5. Check the relay unit (starting circuit  cut-off relay).
Refer to “ CHECKING THE RE-
LAYS ” on page 8-135. Replace the relay unit.
6. Check the relay unit (diode). Refer to “ CHECKING THE RELAY 
UNIT (DIODE)” on page 8-136. Replace the relay unit.
7. Check the starter relay. Refer to “ CHECKING THE RE-
LAYS ” on page 8-135. Replace the starter relay.
8. Check the main switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. Replace the main switch unit.  
						

							
haha ELECTRIC STARTING SYSTEM
8-11
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
 
 NG  
OK  
9. Check the engine stop switch.
Refer to “ CHECKING THE 
SWITCHES” on page 8-127. The engine stop switch is faulty. Replace 
the right handlebar switch.
10.Check the neutral switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. Replace the neutral switch.
11.Check the sidestand switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. Replace the sidestand switch.
12.Check the clutch switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. Replace the clutch switch.
13.Check the start switch. Refer to “ CHECKING THE 
SWITCHES” on page 8-127. The start switch is faulty. Replace the right 
handlebar switch.
14.Check the entire starting system  wiring.
Refer to “ CIRCUIT DIAGRAM” on 
page 8-7. Properly connect or repair the starting sys-
tem wiring.
The starting system circuit is OK.