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2012 Na Yamaha Super Tenere Manual

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    of 606
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-92
    16 Rear wheel sensor circuit is short-cir-
    cuited. 
    Rear wheel sensor circuit
     Wire harness (ABS circuit)
     Connection of the rear wheel sensor cou-
    pler and ABS ECU coupler
     Rear wheel sensor
    17 Missing pulses detected in the front 
    wheel sensor signal. 
    Front wheel sensor rotor
     Front wheel sensor housing
     Front wheel
    18 Missing pulses detected in the rear 
    wheel sensor signal. 
    Rear wheel sensor rotor
     Rear wheel sensor housing
     Rear wheel
    21 Hydraulic unit solenoid circuit is open 
    or short-circuited. 
    Hydraulic unit assembly
    22 Start switch signal is not received prop-
    erly (start switch circuit or start switch 
    monitor circuit). 
    Wire harness
     Connection of the starter relay coupler, 
    ABS ECU coupler, and right handlebar 
    switch coupler.
    31 Solenoid relay is defective.
    Power is not supplied to the solenoid 
    relay. 
    Battery voltage
     Hydraulic unit assembly
    33 ABS motor is defective.
    Power is not supplied to the ABS mo-
    tor. 
    Battery voltage
     ABS motor fuse
     Wire harness (ABS circuit)
     Connection of the ABS ECU coupler and 
    starter relay coupler
     Hydraulic unit assembly
    34 Hydraulic unit ABS motor is short-cir-
    cuited.
    
    Hydraulic unit assembly
    41 Front wheel will not recover from the 
    locking tendency even though the sig-
    nal is continuously transmitted from the 
    ABS ECU to release the hydraulic 
    pressure (when the battery voltage is 
    normal). 
    Brake dragging
     Brake fluid
     Hydraulic unit operation tests
     Front wheel brake lines
     Hydraulic unit assembly
    42 Rear wheel will not recover from the 
    locking tendency even though the sig-
    nal is continuously transmitted from the 
    ABS ECU to release the hydraulic 
    pressure (when the battery voltage is 
    normal). 
    Brake dragging
     Brake fluid
     Hydraulic unit operation tests
     Rear wheel brake lines
     Hydraulic unit assembly
    51 Power voltage is too high. 
    Battery voltage
     Refer to “ CHARGING SYSTEM” on page 
    8-13.
    53 Power voltage is too low. 
    Battery voltage
     Connection of the ABS ECU coupler
     Wire harness
     Refer to “ CHARGING SYSTEM” on page 
    8-13.
    56 ABS ECU has internal malfunction. Hydraulic unit assembly
    Fault 
    code No. Symptom
    Check point  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-93
    * A fault code is indicated if the rear wheel rotates for longer than about 20 seconds (fault code No. 11) or for longer than about 2 seconds (fault code No. 25) with the front wheel stopped (e.g.,\
     when the 
    vehicle is on the centerstand).
    TIP
    Fault codes No. 15 (front wheel) and 16 (rear wheel) are indicated if a defective connection is detected 
    in the front or rear wheel sensor when the vehicle is not being ridden.59 Solenoid valve data is abnormal.
    Hydraulic unit assembly
    62 Hydraulic pressure sensor power is ab-
    normal.
    
    Hydraulic unit assembly
    63 Front brake master cylinder pressure 
    sensor is defective.
    
    Hydraulic unit assembly
    64 Rear brake master cylinder pressure 
    sensor is defective. 
    Hydraulic unit assembly
    69 Rear brake caliper pressure sensor is 
    defective. 
    Hydraulic unit assembly
    73 Difference between the rear brake 
    master cylinder pressure and the rear 
    brake caliper pressure is abnormal. 
    Brake fluid
     Hydraulic unit operation tests
     Rear wheel brake lines
     Rear brake master cylinder
     Rear brake caliper
     Hydraulic unit assembly
    74 Difference between the actual hydraulic 
    pressure and the hydraulic pressure re-
    quired by the unified brake system is 
    abnormal. 
    Brake fluid
     Hydraulic unit operation tests
     Rear wheel brake lines
     Rear brake master cylinder
     Rear brake caliper
     Hydraulic unit assembly
    Fault 
    code No. Symptom Check point  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-94
    TIP
    With the front wheel stopped, the rear wheel was rotated for longer than about 20 seconds (fault code 
    No. 11) or for longer than about 2 seconds (fault code No. 25).Fault code No. 11
    25Symptom Front wheel sensor signal is not received prop-
    erly.
    Order Item/components and probable  cause Check or maintenance job Reinstatement 
    confirmation 
    method
    1 Installed condition of wheel sensor. Check for looseness. Repair or  replace the wheel sensor if nec-
    essary.
    Set the main 
    switch to  “ON” 
    and check 
    that the ABS 
    warning light 
    comes on for 
    2 seconds, 
    then goes off.
     Perform a tri-
    al run at a 
    constant 
    speed of 30 
    km/h and 
    check that the 
    ABS warning 
    light does not 
    come on.
    2 Installed condition of wheel bearings, 
    axle, sensor housing, and sensor ro-
    tor. Check the components for loose-
    ness, distortion, and bends.
    Refer to “CHECKING THE 
    FRONT WHEEL ” on page 4-23.
    3 Foreign material inside sensor hous- ing. Check the interior of the sensor 
    housing and the surface of the 
    sensor rotor for foreign material, 
    such as metal particles. Clean 
    the sensor housing and sensor 
    rotor if necessary.
    Refer to “MAINTENANCE OF 
    THE FRONT WHEEL SENSOR 
    AND SENSOR ROTOR ” on page 
    4-24.
    4 Defective sensor rotor. Check the surface of the sensor 
    rotor for damage. Replace the 
    sensor rotor if there is visible 
    damage.
    Refer to “MAINTENANCE OF 
    THE FRONT WHEEL SENSOR 
    AND SENSOR ROTOR ” on page 
    4-24.  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-95
    Fault code No. 12 Symptom Rear wheel sensor signal is not received proper- ly.
    Order Item/components and probable  cause Check or maintenance job Reinstatement 
    confirmation 
    method
    1 Installed condition of wheel sensor. Check for looseness. Repair or  replace the wheel sensor if nec-
    essary.
    Set the main 
    switch to  “ON” 
    and check 
    that the ABS 
    warning light 
    comes on for 
    2 seconds, 
    then goes off.
     Perform a tri-
    al run at a 
    constant 
    speed of 30 
    km/h and 
    check that the 
    ABS warning 
    light does not 
    come on.
    2 Installed condition of wheel bearings, 
    axle, sensor housing, and sensor ro-
    tor. Check the components for loose-
    ness, distortion, and bends.
    Refer to 
    “CHECKING THE REAR 
    WHEEL ” on page 4-32.
    3 Foreign material inside sensor hous- ing. Check the interior of the sensor 
    housing and the surface of the 
    sensor rotor for foreign material, 
    such as metal particles. Clean 
    the sensor housing and sensor 
    rotor if necessary.
    Refer to “MAINTENANCE OF 
    THE REAR WHEEL SENSOR 
    AND SENSOR ROTOR ” on page 
    4-33.
    4 Defective sensor rotor. Check the surface of the sensor 
    rotor for damage. Replace the 
    sensor rotor if there is visible 
    damage.
    Refer to “MAINTENANCE OF 
    THE REAR WHEEL SENSOR 
    AND SENSOR ROTOR ” on page 
    4-33.  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-96
    TIP
    Vehicle possibly ridden on uneven roads.Fault code No. 13
    26Symptom Incorrect signal from the front wheel sensor is 
    detected.
    Order Item/components and probable  cause Check or maintenance job Reinstatement 
    confirmation 
    method
    1 Installed condition of wheel sensor. Check for looseness. Repair or  replace the wheel sensor if nec-
    essary.
    Set the main 
    switch to  “ON” 
    and check 
    that the ABS 
    warning light 
    comes on for 
    2 seconds, 
    then goes off.
     Perform a tri-
    al run at a 
    constant 
    speed of 30 
    km/h and 
    check that the 
    ABS warning 
    light does not 
    come on.
    2 Installed condition of wheel bearings, 
    axle, sensor housing, and sensor ro-
    tor. Check the components for loose-
    ness, distortion, and bends.
    Refer to “CHECKING THE 
    FRONT WHEEL ” on page 4-23.
    3 Foreign material inside sensor hous- ing. Check the interior of the sensor 
    housing and the surface of the 
    sensor rotor for foreign material, 
    such as metal particles. Clean 
    the sensor housing and sensor 
    rotor if necessary.
    Refer to “MAINTENANCE OF 
    THE FRONT WHEEL SENSOR 
    AND SENSOR ROTOR ” on page 
    4-24.
    4 Defective sensor rotor. Check the surface of the sensor 
    rotor for damage. If there is visi-
    ble damage, replace the sensor 
    rotor.
    Refer to “MAINTENANCE OF 
    THE FRONT WHEEL SENSOR 
    AND SENSOR ROTOR ” on page 
    4-24.
    5 Hydraulic unit assembly internal mal- function. Replace the hydraulic unit as-
    sembly.  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-97
    TIP
    Vehicle possibly ridden on uneven roads.Fault code No. 14
    27Symptom Incorrect signal from the rear wheel sensor is 
    detected.
    Order Item/components and probable  cause Check or maintenance job Reinstatement 
    confirmation 
    method
    1 Installed condition of wheel sensor. Check for looseness. Repair or  replace the wheel sensor if nec-
    essary.
    Set the main 
    switch to  “ON” 
    and check 
    that the ABS 
    warning light 
    comes on for 
    2 seconds, 
    then goes off.
     Perform a tri-
    al run at a 
    constant 
    speed of 30 
    km/h and 
    check that the 
    ABS warning 
    light does not 
    come on.
    2 Installed condition of wheel bearings, 
    axle, sensor housing, and sensor ro-
    tor. Check the components for loose-
    ness, distortion, and bends.
    Refer to 
    “CHECKING THE REAR 
    WHEEL ” on page 4-32.
    3 Foreign material inside sensor hous- ing. Check the interior of the sensor 
    housing and the surface of the 
    sensor rotor for foreign material, 
    such as metal particles. Clean 
    the sensor housing and sensor 
    rotor if necessary.
    Refer to “MAINTENANCE OF 
    THE REAR WHEEL SENSOR 
    AND SENSOR ROTOR ” on page 
    4-33.
    4 Defective sensor rotor. Check the surface of the sensor 
    rotor for damage. If there is visi-
    ble damage, replace the sensor 
    rotor.
    Refer to “MAINTENANCE OF 
    THE REAR WHEEL SENSOR 
    AND SENSOR ROTOR ” on page 
    4-33.
    5 Hydraulic unit assembly internal mal- function. Replace the hydraulic unit as-
    sembly.  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-98
    Fault code No. 15 Symptom Front wheel sensor circuit is short-circuited.
    Order Item/components and probable  cause Check or maintenance job Reinstatement 
    confirmation 
    method
    1 Connections Front wheel sensor coupler
     ABS ECU coupler 
    Check the coupler for any pins 
    that may be pulled out.
     Check the locking condition of 
    the coupler.
     If there is a malfunction, repair it 
    and connect the coupler se-
    curely.
    TIP
    Set the main switch to  “OFF” be-
    fore disconnecting or connecting 
    a coupler. 
    Set the main 
    switch to  “ON” 
    and check 
    that the ABS 
    warning light 
    comes on for 
    2 seconds, 
    then goes off.
     Perform a tri-
    al run at a 
    constant 
    speed of 30 
    km/h and 
    check that the 
    ABS warning 
    light does not 
    come on.  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-99
    2 Wire harness continuity. Check for continuity between 
    the white terminal “1” and the 
    white terminal  “3” and between 
    the black terminal  “2” and the 
    black terminal  “4”. 
     If there is no continuity, the wire 
    harness is defective. Properly 
    repair or replace the wire har-
    ness.
     Check that there is no continuity 
    between the ground and the 
    white terminal  “1” or white ter-
    minal  “3”.
     If there is continuity, the wire 
    harness is defective. Properly 
    repair or replace the wire har-
    ness.
     Check that there is no continuity 
    between the white terminal  “1” 
    and the black terminal  “2” and 
    between the white terminal  “3” 
    and the black terminal  “4”. 
     If there is continuity, the wire 
    harness is defective. Properly 
    repair or replace the wire har-
    ness.
    5. ABS ECU
    6. Front wheel sensor
    Fault code No. 15 Symptom Front wheel sensor circuit is short-circuited.
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    confirmation 
    method
    WLBWB L
    WL/BDg YB/LL/WLgB Sb
    WW/RG/RW/LRBr/WB/WB
    1
    2
    34
    6
    5  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-100
    3 Defective wheel sensor. If the above items were per-
    formed and no malfunctions were 
    found, connect the ABS ECU 
    coupler and front wheel sensor 
    coupler, and then delete the fault 
    codes. If fault code No. 15 could 
    not be deleted, the front wheel 
    sensor is defective. Replace the 
    front wheel sensor.
    TIP
    Before deleting the fault codes, 
    record all of the fault codes and 
    perform the related checks and 
    maintenance.
    Fault code No. 16 Symptom Rear wheel sensor circuit is short-circuited.
    Order Item/components and probable  cause Check or maintenance job Reinstatement 
    confirmation 
    method
    1 Connections Rear wheel sensor coupler
     ABS ECU coupler 
    Check the coupler for any pins 
    that may be pulled out.
     Check the locking condition of 
    the coupler.
     If there is a malfunction, repair it 
    and connect the coupler se-
    curely.
    TIP
    Set the main switch to  “OFF” be-
    fore disconnecting or connecting 
    a coupler. 
    Set the main 
    switch to  “ON” 
    and check 
    that the ABS 
    warning light 
    comes on for 
    2 seconds, 
    then goes off.
     Perform a tri-
    al run at a 
    constant 
    speed of 30 
    km/h and 
    check that the 
    ABS warning 
    light does not 
    come on.
    Fault code No. 15 Symptom Front wheel sensor circuit is short-circuited.
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    confirmation 
    method  
    						
    							
    haha ABS (ANTI-LOCK BRAKE SYSTEM)8-101
    2 Wire harness continuity. Check for continuity between 
    the white terminal “1” and the 
    white terminal  “3” and between 
    the black terminal  “2” and the 
    black terminal  “4”. 
     If there is no continuity, the wire 
    harness is defective. Properly 
    repair or replace the wire har-
    ness.
     Check that there is no continuity 
    between the ground and the 
    white terminal  “1” or white ter-
    minal  “3”. 
     If there is continuity, the wire 
    harness is defective. Properly 
    repair or replace the wire har-
    ness.
     Check that there is no continuity 
    between the white terminal  “1” 
    and the black terminal  “2” and 
    between the white terminal  “3” 
    and the black terminal  “4”. 
     If there is continuity, the wire 
    harness is defective. Properly 
    repair or replace the wire har-
    ness.
    5. ABS ECU
    6. Rear wheel sensor
    Fault code No. 16 Symptom Rear wheel sensor circuit is short-circuited.
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    confirmation 
    method
    WLBWB L
    WL/BDg YB/LL/WLgB Sb
    WW/RG/RW/LRBr/WB/WB
    1
    2
    34
    6
    5  
    						
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