2012 Na Yamaha Super Tenere Manual
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haha ABS (ANTI-LOCK BRAKE SYSTEM)8-92 16 Rear wheel sensor circuit is short-cir- cuited. Rear wheel sensor circuit Wire harness (ABS circuit) Connection of the rear wheel sensor cou- pler and ABS ECU coupler Rear wheel sensor 17 Missing pulses detected in the front wheel sensor signal. Front wheel sensor rotor Front wheel sensor housing Front wheel 18 Missing pulses detected in the rear wheel sensor signal. Rear wheel sensor rotor Rear wheel sensor housing Rear wheel 21 Hydraulic unit solenoid circuit is open or short-circuited. Hydraulic unit assembly 22 Start switch signal is not received prop- erly (start switch circuit or start switch monitor circuit). Wire harness Connection of the starter relay coupler, ABS ECU coupler, and right handlebar switch coupler. 31 Solenoid relay is defective. Power is not supplied to the solenoid relay. Battery voltage Hydraulic unit assembly 33 ABS motor is defective. Power is not supplied to the ABS mo- tor. Battery voltage ABS motor fuse Wire harness (ABS circuit) Connection of the ABS ECU coupler and starter relay coupler Hydraulic unit assembly 34 Hydraulic unit ABS motor is short-cir- cuited. Hydraulic unit assembly 41 Front wheel will not recover from the locking tendency even though the sig- nal is continuously transmitted from the ABS ECU to release the hydraulic pressure (when the battery voltage is normal). Brake dragging Brake fluid Hydraulic unit operation tests Front wheel brake lines Hydraulic unit assembly 42 Rear wheel will not recover from the locking tendency even though the sig- nal is continuously transmitted from the ABS ECU to release the hydraulic pressure (when the battery voltage is normal). Brake dragging Brake fluid Hydraulic unit operation tests Rear wheel brake lines Hydraulic unit assembly 51 Power voltage is too high. Battery voltage Refer to “ CHARGING SYSTEM” on page 8-13. 53 Power voltage is too low. Battery voltage Connection of the ABS ECU coupler Wire harness Refer to “ CHARGING SYSTEM” on page 8-13. 56 ABS ECU has internal malfunction. Hydraulic unit assembly Fault code No. Symptom Check point
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-93 * A fault code is indicated if the rear wheel rotates for longer than about 20 seconds (fault code No. 11) or for longer than about 2 seconds (fault code No. 25) with the front wheel stopped (e.g.,\ when the vehicle is on the centerstand). TIP Fault codes No. 15 (front wheel) and 16 (rear wheel) are indicated if a defective connection is detected in the front or rear wheel sensor when the vehicle is not being ridden.59 Solenoid valve data is abnormal. Hydraulic unit assembly 62 Hydraulic pressure sensor power is ab- normal. Hydraulic unit assembly 63 Front brake master cylinder pressure sensor is defective. Hydraulic unit assembly 64 Rear brake master cylinder pressure sensor is defective. Hydraulic unit assembly 69 Rear brake caliper pressure sensor is defective. Hydraulic unit assembly 73 Difference between the rear brake master cylinder pressure and the rear brake caliper pressure is abnormal. Brake fluid Hydraulic unit operation tests Rear wheel brake lines Rear brake master cylinder Rear brake caliper Hydraulic unit assembly 74 Difference between the actual hydraulic pressure and the hydraulic pressure re- quired by the unified brake system is abnormal. Brake fluid Hydraulic unit operation tests Rear wheel brake lines Rear brake master cylinder Rear brake caliper Hydraulic unit assembly Fault code No. Symptom Check point
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-94 TIP With the front wheel stopped, the rear wheel was rotated for longer than about 20 seconds (fault code No. 11) or for longer than about 2 seconds (fault code No. 25).Fault code No. 11 25Symptom Front wheel sensor signal is not received prop- erly. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method 1 Installed condition of wheel sensor. Check for looseness. Repair or replace the wheel sensor if nec- essary. Set the main switch to “ON” and check that the ABS warning light comes on for 2 seconds, then goes off. Perform a tri- al run at a constant speed of 30 km/h and check that the ABS warning light does not come on. 2 Installed condition of wheel bearings, axle, sensor housing, and sensor ro- tor. Check the components for loose- ness, distortion, and bends. Refer to “CHECKING THE FRONT WHEEL ” on page 4-23. 3 Foreign material inside sensor hous- ing. Check the interior of the sensor housing and the surface of the sensor rotor for foreign material, such as metal particles. Clean the sensor housing and sensor rotor if necessary. Refer to “MAINTENANCE OF THE FRONT WHEEL SENSOR AND SENSOR ROTOR ” on page 4-24. 4 Defective sensor rotor. Check the surface of the sensor rotor for damage. Replace the sensor rotor if there is visible damage. Refer to “MAINTENANCE OF THE FRONT WHEEL SENSOR AND SENSOR ROTOR ” on page 4-24.
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-95 Fault code No. 12 Symptom Rear wheel sensor signal is not received proper- ly. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method 1 Installed condition of wheel sensor. Check for looseness. Repair or replace the wheel sensor if nec- essary. Set the main switch to “ON” and check that the ABS warning light comes on for 2 seconds, then goes off. Perform a tri- al run at a constant speed of 30 km/h and check that the ABS warning light does not come on. 2 Installed condition of wheel bearings, axle, sensor housing, and sensor ro- tor. Check the components for loose- ness, distortion, and bends. Refer to “CHECKING THE REAR WHEEL ” on page 4-32. 3 Foreign material inside sensor hous- ing. Check the interior of the sensor housing and the surface of the sensor rotor for foreign material, such as metal particles. Clean the sensor housing and sensor rotor if necessary. Refer to “MAINTENANCE OF THE REAR WHEEL SENSOR AND SENSOR ROTOR ” on page 4-33. 4 Defective sensor rotor. Check the surface of the sensor rotor for damage. Replace the sensor rotor if there is visible damage. Refer to “MAINTENANCE OF THE REAR WHEEL SENSOR AND SENSOR ROTOR ” on page 4-33.
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-96 TIP Vehicle possibly ridden on uneven roads.Fault code No. 13 26Symptom Incorrect signal from the front wheel sensor is detected. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method 1 Installed condition of wheel sensor. Check for looseness. Repair or replace the wheel sensor if nec- essary. Set the main switch to “ON” and check that the ABS warning light comes on for 2 seconds, then goes off. Perform a tri- al run at a constant speed of 30 km/h and check that the ABS warning light does not come on. 2 Installed condition of wheel bearings, axle, sensor housing, and sensor ro- tor. Check the components for loose- ness, distortion, and bends. Refer to “CHECKING THE FRONT WHEEL ” on page 4-23. 3 Foreign material inside sensor hous- ing. Check the interior of the sensor housing and the surface of the sensor rotor for foreign material, such as metal particles. Clean the sensor housing and sensor rotor if necessary. Refer to “MAINTENANCE OF THE FRONT WHEEL SENSOR AND SENSOR ROTOR ” on page 4-24. 4 Defective sensor rotor. Check the surface of the sensor rotor for damage. If there is visi- ble damage, replace the sensor rotor. Refer to “MAINTENANCE OF THE FRONT WHEEL SENSOR AND SENSOR ROTOR ” on page 4-24. 5 Hydraulic unit assembly internal mal- function. Replace the hydraulic unit as- sembly.
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-97 TIP Vehicle possibly ridden on uneven roads.Fault code No. 14 27Symptom Incorrect signal from the rear wheel sensor is detected. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method 1 Installed condition of wheel sensor. Check for looseness. Repair or replace the wheel sensor if nec- essary. Set the main switch to “ON” and check that the ABS warning light comes on for 2 seconds, then goes off. Perform a tri- al run at a constant speed of 30 km/h and check that the ABS warning light does not come on. 2 Installed condition of wheel bearings, axle, sensor housing, and sensor ro- tor. Check the components for loose- ness, distortion, and bends. Refer to “CHECKING THE REAR WHEEL ” on page 4-32. 3 Foreign material inside sensor hous- ing. Check the interior of the sensor housing and the surface of the sensor rotor for foreign material, such as metal particles. Clean the sensor housing and sensor rotor if necessary. Refer to “MAINTENANCE OF THE REAR WHEEL SENSOR AND SENSOR ROTOR ” on page 4-33. 4 Defective sensor rotor. Check the surface of the sensor rotor for damage. If there is visi- ble damage, replace the sensor rotor. Refer to “MAINTENANCE OF THE REAR WHEEL SENSOR AND SENSOR ROTOR ” on page 4-33. 5 Hydraulic unit assembly internal mal- function. Replace the hydraulic unit as- sembly.
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-98 Fault code No. 15 Symptom Front wheel sensor circuit is short-circuited. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method 1 Connections Front wheel sensor coupler ABS ECU coupler Check the coupler for any pins that may be pulled out. Check the locking condition of the coupler. If there is a malfunction, repair it and connect the coupler se- curely. TIP Set the main switch to “OFF” be- fore disconnecting or connecting a coupler. Set the main switch to “ON” and check that the ABS warning light comes on for 2 seconds, then goes off. Perform a tri- al run at a constant speed of 30 km/h and check that the ABS warning light does not come on.
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-99 2 Wire harness continuity. Check for continuity between the white terminal “1” and the white terminal “3” and between the black terminal “2” and the black terminal “4”. If there is no continuity, the wire harness is defective. Properly repair or replace the wire har- ness. Check that there is no continuity between the ground and the white terminal “1” or white ter- minal “3”. If there is continuity, the wire harness is defective. Properly repair or replace the wire har- ness. Check that there is no continuity between the white terminal “1” and the black terminal “2” and between the white terminal “3” and the black terminal “4”. If there is continuity, the wire harness is defective. Properly repair or replace the wire har- ness. 5. ABS ECU 6. Front wheel sensor Fault code No. 15 Symptom Front wheel sensor circuit is short-circuited. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method WLBWB L WL/BDg YB/LL/WLgB Sb WW/RG/RW/LRBr/WB/WB 1 2 34 6 5
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-100 3 Defective wheel sensor. If the above items were per- formed and no malfunctions were found, connect the ABS ECU coupler and front wheel sensor coupler, and then delete the fault codes. If fault code No. 15 could not be deleted, the front wheel sensor is defective. Replace the front wheel sensor. TIP Before deleting the fault codes, record all of the fault codes and perform the related checks and maintenance. Fault code No. 16 Symptom Rear wheel sensor circuit is short-circuited. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method 1 Connections Rear wheel sensor coupler ABS ECU coupler Check the coupler for any pins that may be pulled out. Check the locking condition of the coupler. If there is a malfunction, repair it and connect the coupler se- curely. TIP Set the main switch to “OFF” be- fore disconnecting or connecting a coupler. Set the main switch to “ON” and check that the ABS warning light comes on for 2 seconds, then goes off. Perform a tri- al run at a constant speed of 30 km/h and check that the ABS warning light does not come on. Fault code No. 15 Symptom Front wheel sensor circuit is short-circuited. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method
haha ABS (ANTI-LOCK BRAKE SYSTEM)8-101 2 Wire harness continuity. Check for continuity between the white terminal “1” and the white terminal “3” and between the black terminal “2” and the black terminal “4”. If there is no continuity, the wire harness is defective. Properly repair or replace the wire har- ness. Check that there is no continuity between the ground and the white terminal “1” or white ter- minal “3”. If there is continuity, the wire harness is defective. Properly repair or replace the wire har- ness. Check that there is no continuity between the white terminal “1” and the black terminal “2” and between the white terminal “3” and the black terminal “4”. If there is continuity, the wire harness is defective. Properly repair or replace the wire har- ness. 5. ABS ECU 6. Rear wheel sensor Fault code No. 16 Symptom Rear wheel sensor circuit is short-circuited. Order Item/components and probable cause Check or maintenance job Reinstatement confirmation method WLBWB L WL/BDg YB/LL/WLgB Sb WW/RG/RW/LRBr/WB/WB 1 2 34 6 5