2012 Na Yamaha Super Tenere Manual
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haha FRONT WHEEL 4-28 ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼ a. Insert the front wheel axle from the right side and tighten it to 72 Nm (7.2 m ·kgf, 52 ft ·lbf). b. In the order pinch bolt “1” pinch bolt “2” pinch bolt “1”, tighten each bolt to 21 Nm (2.1 m· kgf, 15 ft ·lbf) without performing temporary tightening. ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲ 6. Measure: TIP Measure the distance “a” only if the wheel bear- ings, wheel sensor rotor, or both were replaced. Distance “a” (between the wheel sensor rotor “1” and wheel sensor housing “2”) Out of specification Reinstall the bearing or replace the wheel sensor rotor. 7. Install: Front brake calipers Front reflectors Front wheel sensor lead holder Front wheel sensor Front brake hose holder TIP When installing the front wheel sensor, check the wheel sensor lead for twists and the sensor electrode for foreign materials. NOTICE ECA23P1012 Make sure there are no foreign materials in the wheel hub. Foreign materials cause damage to the inner sensor rotor and wheel sensor. To route the front wheel sensor lead, refer to “ CABLE ROUTING ” on page 2-43. WARNING EWA13500 Make sure the brake hose is routed properly. 8. Check: Front wheel sensor installation Check if the wheel sensor housing is installed properly. Distance “a” (between the wheel sensor rotor and wheel sensor housing) 18.0– 18.2 mm (0.71 –0.72 in) 21 a 1 2 T R.. Front brake caliper bolt 40 Nm (4.0 m ·kgf, 29 ft· lbf) Front wheel sensor bolt 7 Nm (0.7 m ·kgf, 5.1 ft· lbf) Front brake hose holder bolt 7 Nm (0.7 m ·kgf, 5.1 ft· lbf)
haha REAR WHEEL 4-29 EAS22030 REAR WHEEL Removing the rear wheel sensor, rear wheel and brake disc Order Job/Parts to remove Q ’ty Remarks Fuel tank Refer to “FUEL TANK ” on page 7-1. 1 Rear wheel sensor coupler 1 Disconnect. 2 Rear brake hose holder 2 3 Rear wheel sensor 1 4 Rear wheel axle pinch bolt 1 Loosen. 5 Rear wheel axle nut 1 6 Brake torque rod 1 7 Rear wheel axle 1 8 Rear brake caliper 1 9 Rear wheel 1 10 Rear wheel sensor housing 1 11 Collar 1 1 9 11 10 5 (6) 8 3 7 6 4 2 2 LS New LT 7 Nm (0.7 m kgf, 5.1 ft Ibf)T.R.7 Nm (0.7 m kgf, 5.1 ft Ibf)T.R. 23 Nm (2.3 m kgf, 17 ft Ibf)T.R. 25 Nm (2.5 m kgf, 18 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R. 125 Nm (12.5 m kgf, 90 ft lbf)T.R.
haha REAR WHEEL 4-30 Removing the rear wheel sensor, rear wheel and brake disc Order Job/Parts to remove Q ’ty Remarks 12 Rear brake disc cover 1 13 Rear brake disc 1 For installation, reverse the removal proce- dure. 13 12 (6) LS New LT 7 Nm (0.7 m kgf, 5.1 ft Ibf)T.R.7 Nm (0.7 m kgf, 5.1 ft Ibf)T.R. 23 Nm (2.3 m kgf, 17 ft Ibf)T.R. 25 Nm (2.5 m kgf, 18 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R. 125 Nm (12.5 m kgf, 90 ft lbf)T.R.
haha REAR WHEEL 4-31 Disassembling the rear wheel Order Job/Parts to remove Q ’ty Remarks 1 Dust seal 1 2 Rear wheel drive hub 1 3 Wheel bearing 1 4Collar 1 5 Rear wheel drive hub damper 6 6 Bearing 1 7 Spacer 1 8 Rear wheel sensor rotor 1 9 Oil seal 1 10 Wheel bearing 1 For assembly, reverse the disassembly pro- cedure. 132 4 5 6 10 8(5) 9 7 New New New LS 8 Nm (0.8 m kgf, 5.8 ft Ibf)T.R. LS LT
haha REAR WHEEL 4-32 EAS22050 REMOVING THE REAR WHEEL NOTICE ECA23P1013 Keep magnets (including magnetic pick-up tools, magnetic screwdrivers, etc.) away from the rear wheel hub “1”, otherwise the wheel sensor rotor equipped in the wheel hub may be damaged, resulting in improper performance of the ABS system. 1. Stand the vehicle on a level surface. WARNING EWA13120 Securely support the vehicle so that there is no danger of it falling over. TIP Place the vehicle on the centerstand so that the rear wheel is elevated. 2. Remove: Rear wheel sensor Rear wheel axle nut Brake torque rod Rear wheel axle Rear brake caliper Rear wheel Rear wheel sensor housing Collar NOTICE ECA23P1014 Do not operate the brake pedal when re- moving the brake caliper. Be sure to remove the rear wheel sensor before removing the rear wheel sensor housing, otherwise the sensor could be damaged. TIP Move the rear wheel to the right to separate it from the final drive assembly. EAS22080 DISASSEMBLING THE REAR WHEEL NOTICE ECA23P1015 Keep magnets (including magnetic pick-up tools, magnetic screwdrivers, etc.) away from the wheel sensor rotor. Do not drop the wheel sensor rotor or sub- ject it to shocks. If any solvent gets on the wheel sensor ro- tor, wipe it off immediately. 1. Remove: Oil seal Wheel bearings ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼▼▼ a. Clean the surface of the rear wheel hub. b. Remove the oil seal “1” with a flathead screw- driver. TIP To prevent damaging the wheel or wheel sensor rotor, place a rag “2” between the screwdriver and the surface of the wheel or rotor. c. Remove the wheel sensor rotor. d. Remove the wheel bearings “3” with a gener- al bearing puller. ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲▲▲ EAS22101 CHECKING THE REAR WHEEL 1. Check: Wheel axle Wheel bearings Dust seal 1 1 2
haha REAR WHEEL 4-33 Oil seal Refer to “CHECKING THE FRONT WHEEL ” on page 4-23. 2. Check: Tire Rear wheel Damage/wear Replace. Refer to “CHECKING THE TIRES ” on page 3-17 and “ CHECKING THE WHEELS ” on page 3-16. 3. Check: Spokes Refer to “CHECKING AND TIGHTENING THE SPOKES ” on page 3-16. 4. Measure: Radial wheel runout Lateral wheel runout Refer to “CHECKING THE FRONT WHEEL ” on page 4-23. EAS22200 MAINTENANCE OF THE REAR WHEEL SENSOR AND SENSOR ROTOR NOTICE ECA23P1016 Handle the ABS components with care since they have been accurately adjusted. Keep them away from dirt and do not sub- ject them to shocks. The rear wheel sensor cannot be disassem- bled. Do not attempt to disassemble it. If faulty, replace with a new one. Keep magnets (including magnetic pick-up tools, magnetic screwdrivers, etc.) away from the wheel sensor rotor. Do not drop or shock the wheel sensor or the wheel sensor rotor. 1. Check: Rear wheel sensor Refer to “MAINTENANCE OF THE FRONT WHEEL SENSOR AND SENSOR ROTOR ” on page 4-24. 2. Check: Rear wheel sensor rotor Refer to “MAINTENANCE OF THE FRONT WHEEL SENSOR AND SENSOR ROTOR ” on page 4-24. 3. Measure: Wheel sensor rotor deflection Refer to “ MAINTENANCE OF THE FRONT WHEEL SENSOR AND SENSOR ROTOR” on page 4-24. EAS22140 ASSEMBLING THE REAR WHEEL NOTICE ECA23P1018 Keep magnets (including magnetic pick-up tools, magnetic screwdrivers, etc.) away from the wheel sensor rotor. Do not drop the wheel sensor rotor or sub- ject it to shocks. If any solvent gets on the wheel sensor ro- tor, wipe it off immediately. 1. Install: Wheel bearing Bearing ▼▼▼▼ ▼ ▼▼▼ ▼▼▼▼▼ ▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼▼▼ a. Install the new wheel bearing. (right side) NOTICE ECA23P1059 Do not contact the wheel bearing inner race “1” or balls “2”. Contact should be made only with the outer race “3”. TIP Use a socket “4” that matches the diameter of the wheel bearing outer race. b. Install the spacer. c. Install the new bearing. (left side) TIP Place a suitable washer “1” between the socket “2” and the bearing so that both the inner race “3” and outer race “4” are pressed at the same time, and then press the bearing until the inner race makes contact with the spacer “5”. Radial wheel runout limit 2.0 mm (0.08 in) Lateral wheel runout limit 2.0 mm (0.08 in) Installed depth of bearing “a” 5.9 mm (0.23 in) New New
haha REAR WHEEL 4-34 ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲▲ ▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲ ▲▲▲▲ 2. Install: Rear wheel sensor rotor NOTICE ECA23P1019 Replace the wheel sensor rotor bolts with new ones. 3. Measure: Wheel sensor rotor deflection Out of specification Correct the wheel sen- sor rotor deflection or replace the wheel sen- sor rotor. Refer to “MAINTENANCE OF THE REAR WHEEL SENSOR AND SENSOR ROTOR ” on page 4-33. EAS22150 ADJUSTING THE REAR WHEEL STATIC BALANCE TIP After replacing the tire, wheel or both, the rear wheel static balance should be adjusted. Adjust the rear wheel static balance with the brake disc and rear wheel drive hub installed. 1. Adjust: Rear wheel static balance Refer to “ADJUSTING THE FRONT WHEEL STATIC BALANCE” on page 4-26. EAS22170 INSTALLING THE REAR WHEEL (REAR BRAKE DISC) 1. Install: Rear brake disc Rear brake disc cover TIP Tighten the brake disc bolts in stages and in a crisscross pattern. 2. Check: Rear brake disc Refer to “ CHECKING THE REAR BRAKE DISC ” on page 4-58. 3. Lubricate: Oil seal lips 4. Install: Rear wheel sensor housing Rear wheel Rear brake caliper Rear wheel axle Brake torque rod Rear wheel axle nut TIP Align the slot “a” of the rear wheel sensor hous- ing “1” with the projection “b” of the rear brake caliper bracket “2”, and then assemble them. NOTICE ECA14470 Make sure there are no foreign materials in the wheel hub. Foreign materials cause dam- age to the inner sensor rotor and wheel sen- sor. T R.. Rear wheel sensor rotor bolt 8 Nm (0.8 m ·kgf, 5.8 ft· lbf) LOCTITE ® Wheel sensor rotor deflection limit 0.15 mm (0.0059 in) 1 4 5 2 3a T R.. Rear brake disc bolt 23 Nm (2.3 m ·kgf, 17 ft· lbf) LOCTITE ® Recommended lubricant Lithium-soap-based grease LT
haha REAR WHEEL 4-35 5. Tighten: Brake torque rod bolts Rear wheel axle nut Rear wheel axle pinch bolt 6. Measure: TIP Measure the distance “a” only if the wheel bear- ings, wheel sensor rotor, or both were replaced. Distance “a” (between the wheel sensor rotor “1” and wheel sensor housing “2”) Out of specification Reinstall the bearing or replace the wheel sensor rotor. 7. Install: Rear wheel sensor NOTICE ECA23P1017 To route the rear wheel sensor lead, refer to “CABLE ROUTING ” on page 2-43. TIP When installing the rear wheel sensor, check the rear wheel sensor lead for twists and the sensor electrode for foreign materials. 8. Check: Rear wheel sensor installation Check if the wheel sensor housing is installed properly. T R.. Brake torque rod bolt 30 Nm (3.0 m· kgf, 22 ft·lbf) Rear wheel axle nut 125 Nm (12.5 m ·kgf, 90 ft ·lbf) Rear wheel axle pinch bolt 25 Nm (2.5 m· kgf, 18 ft·lbf) Distance “a” (between the wheel sensor rotor and wheel sensor housing) 18.0– 18.2 mm (0.71 –0.72 in) T R.. Rear wheel sensor bolt 7 Nm (0.7 m ·kgf, 5.1 ft· lbf) 2 b 1 a 1 a 2
haha FRONT BRAKE 4-36 EAS22210 FRONT BRAKE Removing the front brake pads Order Job/Parts to remove Q ’ty Remarks The following procedure applies to both of the front brake calipers. 1 Brake pad clip 2 2 Brake pad pin 1 3 Brake pad spring 1 4 Front brake pad 2 5 Front brake hose holder 1 Left side only. 6 Front reflector 1 7 Front wheel sensor lead holder 1 Left side only. 8 Front brake caliper 1 9 Bleed screw 1 Left brake caliper side. 10 Bleed screw 1 Right brake caliper side. For installation, reverse the removal proce- dure. New 4 3 1 2 8 9 7 65 10 7 Nm (0.7 m kgf, 5.1 ft Ibf)T.R. 5 Nm (0.5 m kgf, 3.6 ft Ibf)T.R. 40 Nm (4.0 m kgf, 29 ft Ibf)T.R.
haha FRONT BRAKE 4-37 Removing the front brake master cylinder Order Job/Parts to remove Q ’ty Remarks Brake fluid Drain. Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS) ” on page 3-14. 1 Hand shield 1 2 Grip end 1 3 Rear view mirror 1 4 Upper hand shield bracket 1 5 Brake master cylinder reservoir cap 1 6 Brake master cylinder reservoir diaphragm hold- er 1 7 Brake master cylinder reservoir diaphragm 1 8 Lower hand shield bracket 1 9Brake lever 1 8 1 2 3 4 9 7 6 5 S LT 10 Nm (1.0 m kgf, 7.2 ft Ibf)T.R. 1.2 Nm (0.12 m kgf, 0.87 ft Ibf)T.R. 4.5 Nm (0.45 m kgf, 3.3 ft Ibf)T.R. 17 Nm (1.7 m kgf, 12 ft Ibf)T.R. 27 Nm (2.7 m kgf, 20 ft Ibf)T.R. 1.0 Nm (0.10 m kgf, 0.72 ft Ibf)T.R. 3.8 Nm (0.38 m kgf, 2.8 ft Ibf)T.R. 6 Nm (0.6 m kgf, 4.3 ft Ibf)T.R. 1.5 Nm (0.15 m kgf, 1.1 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R.