2012 Na Yamaha Super Tenere Manual
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haha FRONT BRAKE 4-48 WARNING EWA13090 Use only the designated brake fluid. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance. Refill with the same type of brake fluid that is already in the system. Mixing brake fluids may result in a harmful chemical reaction, leading to poor brake performance. When refilling, be careful that water does not enter the brake fluid reservoir. Water will significantly lower the boiling point of the brake fluid and could cause vapor lock. NOTICE ECA13540 Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately. 5. Bleed: Brake system Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS)” on page 3-14. 6. Check: Brake fluid level Below the minimum level mark “a” Add the specified brake fluid to the proper level. Refer to “CHECKING THE BRAKE FLUID LEVEL ” on page 3-13. 7. Check: Brake lever operation Soft or spongy feeling Bleed the brake sys- tem. Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS)” on page 3-14. EAS22490 REMOVING THE FRONT BRAKE MASTER CYLINDER TIP Before removing the front brake master cylinder, drain the brake fluid from the entire brake sys- tem. 1. Remove: Brake hose union bolt “1” Brake hose gaskets “2” Brake hose (front brake master cylinder to hydraulic unit) “3” TIP To collect any remaining brake fluid, place a container under the master cylinder and the end of the brake hose. EAS22500 CHECKING THE FRONT BRAKE MASTER CYLINDER 1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder kit Damage/scratches/wear Replace. 3. Check: Brake master cylinder reservoir Cracks/damage Replace. Brake master cylinder reservoir diaphragm Damage/wear Replace. 4. Check: Brake hose Cracks/damage/wear Replace. Specified brake fluid DOT 4 a 1 2 3
haha FRONT BRAKE 4-49 EAS22520 ASSEMBLING THE FRONT BRAKE MASTER CYLINDER WARNING EWA13520 Before installation, all internal brake com- ponents should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake com- ponents. EAS22530 INSTALLING THE FRONT BRAKE MASTER CYLINDER 1. Install: Brake master cylinder “1” Brake master cylinder holder “2” TIP Install the brake master cylinder holder with the “UP ” mark “a” facing up. Align the mating surfaces of the brake master cylinder holder with the punch mark “b” on the handlebar. First, tighten the upper bolt, then the lower bolt. 2. Install: Brake hose gaskets Brake hose (front brake master cylinder to hydraulic unit) “1” Brake hose union bolt “2” WARNING EWA13530 Proper brake hose routing is essential to in- sure safe vehicle operation. Refer to “CABLE ROUTING ” on page 2-43. NOTICE ECA23P1021 When installing the brake hose onto the brake master cylinder, make sure the brake pipe “a” touches the projection “b” on the brake master cylinder. TIP While holding the brake hose, tighten the union bolt. Turn the handlebar to the left and right to make sure the brake hose does not touch other parts (e.g., wire harness, cables, leads). Correct if necessary. 3. Fill: Brake master cylinder reservoir (with the specified amount of the specified brake fluid) WARNING EWA13540 Use only the designated brake fluid. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance. Refill with the same type of brake fluid that is already in the system. Mixing brake fluids may result in a harmful chemical reaction, leading to poor brake performance. When refilling, be careful that water does not enter the brake master cylinder reser- voir. Water will significantly lower the boil- ing point of the brake fluid and could cause vapor lock. Specified brake fluid DOT 4 T R.. Brake master cylinder holder bolt 10 Nm (1.0 m· kgf, 7.2 ft·lbf) T R.. Brake hose union bolt 30 Nm (3.0 m· kgf, 22 ft·lbf) 1 b 2a New Specified brake fluid DOT 4 b 2 1 a
haha FRONT BRAKE 4-50 NOTICE ECA13540 Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately. 4. Bleed: Brake system Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS)” on page 3-14. 5. Check: Brake fluid level Below the minimum level mark “a” Add the specified brake fluid to the proper level. Refer to “CHECKING THE BRAKE FLUID LEVEL ” on page 3-13. 6. Check: Brake lever operation Soft or spongy feeling Bleed the brake sys- tem. Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS)” on page 3-14. a
haha REAR BRAKE 4-51 EAS22550 REAR BRAKE Removing the rear brake pads Order Job/Parts to remove Q ’ty Remarks 1 Rear brake caliper bolt 2 2 Rear brake caliper 1 3 Rear brake pad 2 4 Brake pad shim 2 5 Brake pad support 2 For installation, reverse the removal proce- dure. S S 27 Nm (2.7 m kgf, 20 ft Ibf)T.R. 6 Nm (0.6 m kgf, 4.3 ft Ibf)T.R. 2 5 4 1 5 3
haha REAR BRAKE 4-52 Removing the rear brake master cylinder Order Job/Parts to remove Q ’ty Remarks Brake fluid Drain. Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS) ” on page 3-14. Fuel tank Refer to “FUEL TANK ” on page 7-1. 1 Brake hose union bolt 1 2 Brake hose gasket 2 3 Brake hose (rear brake master cylinder to hy- draulic unit) 1 4 Footrest plate 1 5 Brake fluid reservoir cap 1 6 Brake fluid reservoir diaphragm holder 1 7 Brake fluid reservoir diaphragm 1 8 Brake fluid reservoir 1 9 Brake fluid reservoir hose 1 New New 2 6 5 7 9 3 4 8 1 1.5 Nm (0.15 m kgf, 1.1 ft Ibf)T.R. 3.8 Nm (0.38 m kgf, 2.8 ft Ibf)T.R. 23 Nm (2.3 m kgf, 17 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R.
haha REAR BRAKE 4-53 Removing the rear brake master cylinder Order Job/Parts to remove Q ’ty Remarks 10 Rear brake master cylinder 1 11 Rear brake light switch coupler 1 Disconnect. 12 Rear brake light switch 1 For installation, reverse the removal proce- dure. New 10 11 12 1.5 Nm (0.15 m kgf, 1.1 ft Ibf)T.R. 3.8 Nm (0.38 m kgf, 2.8 ft Ibf)T.R. 23 Nm (2.3 m kgf, 17 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R.
haha REAR BRAKE 4-54 Disassembling the rear brake master cylinder Order Job/Parts to remove Q ’ty Remarks 1 Rear brake master cylinder joint 1 2 Brake master cylinder kit 1 3 Circlip 1 4 Brake hose joint 1 5Filter plate 1 6Filter 1 7 Brake master cylinder body 1 For assembly, reverse the disassembly pro- cedure. S New New New New BF 3 4 5 6 7 2 1 17 Nm (1.7 m kgf, 12 ft Ibf)
haha REAR BRAKE 4-55 Removing the rear brake caliper Order Job/Parts to remove Q ’ty Remarks Brake fluid Drain. Refer to “BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS) ” on page 3-14. 1 Brake hose union bolt 1 2 Brake hose gasket 2 3 Brake hose (hydraulic unit to rear brake caliper) 1 4 Rear brake caliper bolt 2 5 Rear brake caliper 1 6 Rear brake pad 2 7 Brake pad shim 2 8 Brake pad support 2 9 Rear wheel axle pinch bolt 1 Loosen. 10 Rear wheel axle 1 S S S New 125 Nm (12.5 m kgf, 90 ft lbf)T.R. 27 Nm (2.7 m kgf, 20 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R. 25 Nm (2.5 m kgf, 18 ft Ibf)T.R. 9 1 2 53 8 7 74 8 10 6
haha REAR BRAKE 4-56 Removing the rear brake caliper Order Job/Parts to remove Q ’ty Remarks 11 Rear brake caliper bracket 1 For installation, reverse the removal proce- dure. S S S 125 Nm (12.5 m kgf, 90 ft lbf)T.R. 27 Nm (2.7 m kgf, 20 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R. 30 Nm (3.0 m kgf, 22 ft Ibf)T.R. 25 Nm (2.5 m kgf, 18 ft Ibf)T.R. 11
haha REAR BRAKE 4-57 Disassembling the rear brake caliper Order Job/Parts to remove Q ’ty Remarks 1 Brake caliper piston 1 2 Brake caliper piston dust seal 1 3 Brake caliper piston seal 1 4 Bleed screw 1 For assembly, reverse the disassembly pro- cedure. 6 Nm (0.6 m kgf, 4.3 ft Ibf)T.R. New New BF S 1 2 3 4