GGP Italy SPA Brush Cutter 1715010650 Operators Manual
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8PREPARING TO WORKEN CHECKING THE MACHINE Before starting work please: –check that all the screws on the machine and the cutting device are tightly fastened; –check that the cutting device is undamaged and that the 3 or 4-point metal blades (if fitted) are properly sharpened; –check that the air filter is clean; –check that the protection devices are well fas- tened and working efficiently; –check the handgrips are well fastened. PREPARING THE FUEL This machine is fitted with a two-stroke engine which requires a mixture of petrol and lubricating oil. Using petrol alone will dam- age the motor and will cause for invalidation of the warranty. Only use quality fuels and oils to maintain high performance and guarantee the duration of the mechanical parts over time. •Petrol characteristics Only use unleaded petrol with a fuel grade of at least 90 N.O. Unleaded petrol tends to create deposits in the container if preserved for more than 2 months. Always use fresh petrol! •Oil characteristics Only use top quality synthetic oil specifically for two-stroke engines. Your dealer can provide you with oils which have been specifically developed for this type of engine, and which are capable of guaranteeing a high level of protection. The use of these oils makes it possible to pre- pare a 2% mixture, consisting in 1 part oil to 50 parts petrol. In the event that no specific oil is available, it is IMPORTANT IMPORTANT IMPORTANT possible to use a mineral lubricating oil for engines (class FA or FB), where in this case the mixture must be 4%, i.e. 1 part oil and 25 parts petrol. •Preparation and preservation of the fuel mixture Petrol and the fuel mixture are highly inflam- mable! –Keep the petrol and fuel mixture in homolo- gated fuel containers, in safe place, away from any flames or heat sources. –Never leave the containers within the reach of children. –Never smoke whilst preparing the mixture and avoid inhaling the petrol fumes. The chart indicates the amount of petrol and oil to use to prepare the fuel mixture according to the type of oil used. To prepare the fuel mixture: –Place about half the amount of petrol in a homologated tank. –Add all the oil, according to the chart. –Add the rest of the petrol. –Close the top and shake well. The fuel mixture tends to age. Do not prepare excessive amounts of the fuel mixture to avoid deposits from forming. Keep the petrol and fuel mix- ture containers separate and easily identifiable to avoid the mistake of using one in place of the other. IMPORTANT IMPORTANT !DANGER! 5. PREPARING TO WORK Petrol Synthetic oil Mineral Oil 2-stroke Class FA - FB litres litres cm3litres cm3 10.022.0 0.04 40 20.04400.0880 30.06600.12120 50.10100 0.20 200 10 0.20 200 0.40 400
Periodically clean the petrol and fuel mixture containers to remove any even- tual deposits. REFUELLING Never smoke whilst refu- elling and avoid inhaling the petrol fumes. Carefully open the tank top as pressure could have formed inside. Before refuelling: –Shake the fuel mixture container well. !WARNING! !DANGER! IMPORTANT–Place the machine on a flat stable surface, with the fuel tank cap facing upwards. –Clean the fuel tank cap and the surrounding area to avoid any dirt from entering the tank during refilling. –Carefully open the fuel tank cap to allow the pressure inside to decrease gradually. Use a funnel to refill and avoid filling the tank to the brim. Always close the fuel tank cap firmly. Immediately clean all traces of fuel which may have dripped on the machine or the ground and do not start the engine until the petrol fumes have dissipated. !WARING! !WARNING! PREPARING TO WORK / HOW TO START - USE – STOP THE ENGINE 9EN when it was switched off or after refuelling. To start the engine (Fig. 10): 1. Set the switch (1) to «START». 2. If your machine has a decompressionvalve, press it now. 3. Operate the starter, turning lever (5) or (5a) to «CLOSE». 4. Press the primer device button (6) 3 or 4 times to prime the carburettor. 5. Hold the machine firmly on the ground with one hand on the power unit, in order not to lose control of the machine during startup (Fig. 11). To prevent distortions, the drive tube must not be used as a support for the hand or knee during startup. 6. Pull the starter rope slowly for 10 - 15 cm until IMPORTANT STARTING THE ENGINE The engine must be start- ed in an area at least 3 metres from where you refilled the fuel tank. Before starting the engine: –Place the machine firmly on the ground. –Remove the guard from the blade (if used). –Make sure the blade (if used) is not touching the ground or any other object. •Cold starting A “cold” start of the engine means starting it after at least 5 minutes fromNOTE !WARNING! 6. HOW TO START - USE – STOP THE ENGINE
EN10HOW TO START - USE – STOP THE ENGINE you feel some resistance, then tug it hard a few times until you hear the engine turn over. To avoid breaking the starter rope, do not pull the whole length of it or let it slide along the edge of the cable guide hole. Release the starter gradually, to avoid letting it fly back uncontrollably. 7. Pull the starter rope again until the engine starts as normal. Starting the engine with the starter engaged causes the cutting device to move, only stopping when the starter is disconnected. 8.In models 31 - 36 - 41,when the engine has started, press the throttle trigger to discon- nect the starter and allow the engine to idle. In models 45P - 55P, the starter is discon- nected by turning lever (2a) to «OPEN». 9.Let the engine run idle for at least 1 minute before using the machine. If the starter rope is pulled repeatedly with the choke on, it may flood the engine and make starting difficult. If you have flooded the engine, remove the spark plug and gently pull the handle on the starter rope to eliminate any excess fuel; then dry the spark plug electrodes and replace it on the engine. •Hot starting When hot starting (immediately after stopping the engine), follow the procedure indicated above in points 1 - 5 - 6 - 7. USE OF THE ENGINE (Fig. 10) Cutting device speed is regulated by the throttle trigger (2), located on the rear handgrip (4) or the right handgrip (4a) of the handlebar. The throttle trigger only works if the lockout (3) is IMPORTANT !WARNING! IMPORTANT pressed at the same time. The movement is transmitted from the engine to the drive shaft by a centrifugal mass clutch that prevents the shaft from moving when the engine is running at minimum speed. Never use the machine if the cutting device moves when the engine is running idle; if this is the case regulate the minimum rate (see chap.8) and if the problem persists please contact your dealer. The correct running speed will be achieved by pressing the throttle trigger (2) as far as possible. Avoid using the engine at full power for the first 6-8 working hours. STOPPING THE ENGINE (Fig. 10) To stop the engine: –Release the throttle trigger (2) and allow the engine to run idle for a few seconds. –Set the switch (1) to “STOP”. When you have reduced speed to a minimum, it will take a few sec- onds for the cutting device to stop!WARNING! IMPORTANT !WARNING!
ENUSING THE MACHINE11 To respect people and the environment: – Try not to cause any disturbance. – Scrupulously comply with local regulations and provisions for the disposal of waste materials after sawing. – Scrupulously comply with local regulations and provisions for the disposal of oils, petrol, damaged parts or any elements which have a strong impact on the environ- ment. Prolonged exposure to vibrations can cause injuries and neurovas- cular disorders (also called “Renaud’s syn- drome” or “white hand”), especially to people suffering from circulation disorders. The symptoms can regard the hands, wrists and fingers and are shown through loss of sensi- tivity, torpor, itching, pain and discolouring of or structural changes to the skin. These effects can be worsened by low ambient tem- peratures and/or by gripping the handgrips excessively tightly. If the symptoms occur, the length of time the machine is used must be reduced and a doctor consulted. Always wear suitable clothing when using the machine. Your deal- er can provide you with all the information on the most suitable accident-prevention devices to guarantee your safety. USING THE WEBBING (Fig. 12) The machine must always be used connected to the webbing worn cor- rectly. Frequently check the efficiency of the quick release mechanism used to quickly free the machine from the belts in case of danger. The webbing must be put on before connecting the machine to the special coupling and the belts must be adjusted to suit the operator’s height and stature. If the machine has more than one coupling hole, use the most favourable point for keeping the machine balanced when working. !WARNING! !WARNING! !WARNING! Always use webbing suited to the weight of the machine and the cutting device used –the single or double belt models can be used for machines weighing less than 7.5 kg fit- ted with the cutting line head or 3 or 4-point blades; –the double belt model must be used for machines weighing more than 7.5 kg fitted with the saw blade (if permitted). • Single belt “MONO” models The belt (1) must go over the left shoulder towards the right hip. • Double belt models The belt (2) must be worn with: –the padded part and snap-hook coupling on the right; –the release in front; –the belt cross-over on the operator’s back. The belts must be tensioned so that the load is evenly distributed on the shoulders. • “FLEX” models Wear the webbing harness like a normal back- pack. Tension the belts so that the load is evenly dis- tributed on the shoulders, fasten the waist belt and connect the elastic to the plate. USING THE MACHINE When working, the machine must always be firmly held in both hands, keeping the power unit on the right of the body and the cutting group below the line of the belt. Stop the engine immedi- ately if the blade stops during sawing. Always beware of a kickback, which could occur if a blade encounters a solid object (logs, roots, branches, stones, etc.). Do not touch the !WARNING! !WARNING! 7. USING THE MACHINE
EN12USING THE MACHINE ground with the blade. Kickbacks cause blade recoils that are difficult to control, so as to cause loss of control of the machine, com- promise operator safety and cause damage to the machine itself. Before tackling a mowing job for the first time it is advisable to gain the necessary familiarity with the machine and the most suitable cutting tech- niques, finding out how to wear the webbing cor- rectly, firmly gripping the machine and making the movements required by the job. • Choosing the cutting device Choose the most suitable cutting device for the job to be done, according to these general indi- cations: – the 3-point bladeis suitable for cutting brushwood and small shrubs up to 2 cm in diameter; – the 4-point bladeis suitable for cutting resist- ant grass over large surfaces; – the cutting line headcan eliminate tall grass and non-woody vegetation near fences, walls, foundations, pavements, around trees, etc. or to completely clean a particular area of the garden; – the saw blade(if permitted) is suitable for cut- ting resistant bushes, shrubs and small trees with a trunk up to 6 cm. WORKING TECHNIQUES a) 3-point blade (Fig. 13) Start cutting above the undergrowth and then move down with the scything blade so as to cut the brush into small pieces. b) 4-point blade (Fig. 14) Proceed using the machine as a traditional scythe, with a circular movement of about 60- 90°, thus moving outside the undergrowth, and so on. c) Cutting line head Use ONLY nylon lines. The!WARNING! use of metal lines, plasticised metal lines and/or lines not suitable for the head can cause serious injuries and wounds. During use it is advisable to stop the engine peri- odically and remove the weeds wound round the machine, so as to prevent the drive tube from overheating due to the grass caught under the guard. Remove the caught-up grass with a screwdriver to allow the rod to be properly cooled. Do not use the machine for sweeping, tilting the cutting line head. The power of the engine could throw objects and small stones 15 metres or more, causing damage and injuries to people. •Cutting in motion (Scything) (Fig. 15) Proceed at a regular pace, with a circular motion similar to a traditional scythe, without tilting the cutting line head during the operation. First try cutting at the right height in a small area, so as to then achieve a uniform cutting height keeping the cutting line head at a constant dis- tance from the ground. For heavier cutting it can be useful to tilt the cut- ting line head by about 30°. Do not work in this way if there is the possibility of causing objects to be thrown, which could harm people and ani- mals and cause damage. •Precision cutting (Trimming) Keep the machine slightly tilted so that the lower part of the cutting line head does not touch the ground and the cutting line is at the required point, always keeping the cutting device at a dis- tance from the operator. •Cutting near fences/foundations (Fig.16) Slowly approach the cutting line head to fences, posts, rocks, walls, etc. without hitting them hard. !WARNING! !WARNING!
If the line strikes a solid object it could break or become worn; if it gets tangled in a fence it could break abruptly. In any case, cutting around pavements, founda- tions, walls, etc. can cause greater wear than normal in the line. •Cutting round trees (Fig.17) Walk round the tree from left to right, approach- ing the trunks slowly so as not to strike the tree with the line and keeping the cutting line head tilted forward slightly. Remember that the nylon line could lop or dam- age small shrubs and that the impact of the nylon line against the trunk of bushes or trees with soft bark could seriously damage the plant. • Adjusting line length when working (Fig. 18) This machine is fitted with a “Tap & Go” head. To release more line, tap the cutting line head against the round with the engine at top speed: the line will be released automatically and the knife cut off the excess length. d) Saw blade (if permitted) (Fig. 19) Use of the saw blade is prohibited on machines marked with the spe- cific symbol (see chap. 2 n° 6). When using the saw blade, where permitted, the specific guard must always be fitted. The blade must always be well sharpened to reduce the risk of kickback. When felling small trees, estimate the direction in which the cut tree will fall, also taking the wind direction into consideration. To get a good result when felling small trees, the cut must be made with a rapid movement towards the branch or trunk to be cut, with the engine at maximum revs. !WARNING! !WARNING! Do not use the right-hand area of the blade because there is a high risk of kickback or the blade seizing up, due to the direction of rotation. END OF OPERATIONS When you have finished your work: –Switch off the engine as indicated above (Chap. 6). –Wait for the cutting device to stop and fit the blade guard (if 3 or 4-point blades of saw blades are used). USING THE MACHINE13EN
Correct maintenance is essential to maintain the original efficiency and safety of the machine over time. During maintenance oper- ations: –Remove the spark plug cap. –Wait until the engine is sufficiently cold. –Use protective gloves when handling the blades. –Keep the blade protection device on, except when intervening directly on the blade. –Never dispose of oils, fuel or other polluting materials in unauthorised places. CYLINDER AND SILENCER To reduce fire risks, periodically clean the cylin- der flaps with compressed air and clear the silencer area to get rid of sawdust, branches, leaves or other debris. STARTING SYSTEM To avoid overheating and damage to the engine, always keep the cooling air vents clean and free of sawdust and debris. The starter rope must be replaced as soon as it shows signs of wear. NUTS AND SCREWS Periodically check that all the nuts and screws are securely tightened and the handgrips are tightly fastened. CLEANING THE AIR FILTER (Fig. 20) Cleaning the air filter is essential to guarantee the efficiency and duration of the machine. Do not work with a damaged fil- ter or without a filter, as this could permanently damage the engine. It must be cleaned after every 8-10 working hours. Clean the filter as follows: –Remove the cover (1) and filter element (2) by pressing the tongue (3). IMPORTANT !WARNING! –Wash the filter element(2) with soap and water. Do not use petrol or other solvents. –Leave the filter to dry in the open air. –Fit the filter element (2) and the cover (1) back on. CHECKING THE SPARK PLUG (Fig. 21) Periodically remove and clean the spark plug using a metal brush to get rid of any deposits. Check and reset the correct distance between the electrodes. Replace the spark plug and fasten it firmly using the supplied wrench. The spark plug must be replaced with one with the same characteristics whenever the elec- trodes have burnt or the insulation has worn, and in any case every 100 working hours. TUNING THE CARBURETTOR The carburettor is tuned by the manufacturer to achieve maximum performance in all situations, with a minimum emission of toxic gas in compli- ance with the regulations in force. In the case of poor performance contact your Dealer for a check of the carburetion and engine. • Tuning minimum speed The minimum speed must only be tuned if the cutting device moves when the engine idles. Speed is reduced by turning the screw marked «MIN» anti-clockwise until the cutting device stops moving. The engine should continue to run as normal. If the engine does not idle smoothly, turn the screw clockwise to increase the speed. The cutting device must not move when the engine idles; contact your dealer if you are not able to tune it to your satisfaction.!WARNING! !WARNING! 14MAINTENANCE AND STORAGE EN 8. MAINTENANCE AND STORAGE
ANGLE TRANSMISSION (Fig. 22) Lubricate with lithium-based grease. Remove the screw (1) and put in the grease, turning the shaft manually until grease emerges, then replace the screw (1). SHARPENING THE 3 OR 4-POINT BLADE (Fig. 23) Use protective gloves. If sharpening is done without removing the blade, disconnect the spark plug cap. Sharpening must be done taking account of the type of blade and cutting edges, using a flat file and working all the points equally. The references for correct sharpening are given in Fig. 23: A = Incorrect sharpening B = Sharpening limits C = Incorrect and unequal angles It is important to retain the correct balance after sharpening. 3 or 4-point blades can be used from both sides. When one side of the points is worn, the blade can be turned and the other side used. The blade must never be repaired, but must be replaced as soon as signs of breaking are noted or the sharpening limit is exceeded. HEAD LINE REPLACEMENT Follow the instructions attached to the head for replacing the nylon line. SHARPENING THE LINE CUTTING KNIFE (Fig. 24) –Remove the line cutting knife (1) from the guard (2) by unscrewing screw (3). –Fix the line cutting knife in a vice and sharpen it using a flat file, being careful to retain the original cutting angle. –Refit the knife on the guard. !WARNING! !WARNING!SHARPENING THE 24-TOOTH SAW BLADE (Fig. 25) Use protective gloves. If sharpening is done without removing the blade, disconnect the spark plug cap. Check that the blade set is approximately 1 mm and, if necessary, adjust it with pliers. Sharpen all the teeth uniformly using a round file (1) 5.5 mm in diameter, using it as shown in the figure and working alternately on the left and right teeth. The tooth profile must not be changed. The saw blade is not reversible, thus it must only be used from one side. The blade must never be repaired, but must be replaced as soon as signs of breaking are noted or the sharpening limit is exceeded. EXTRAORDINARY MAINTENANCE All maintenance operations not foreseen in this manual must be performed exclusively by your dealer. All and any operations performed in unautho- rised centres or by unqualified persons will total- ly invalidate the warranty. STORAGE After every work stint, clean the machine thor- oughly to remove all dust and debris, and repair or replace any faulty parts. The machine must be stored in a dry place away from the elements and with the cover correctly fitted. !WARNING! !WARNING! MAINTENANCE AND STORAGE 15EN
LONG PERIODS OF DISUSE If you are not going to use the machine for a period of more than 2-3 months, we recommend you do a few things before putting it away. This will make it easier when you want to use the machine again and will also prevent permanent damage to the engine. •Storage Before putting the machine away: –Empty the fuel tank. –Start the engine and run it idle until it comes to a halt, so that it uses up all the fuel that is left in the carburettor. –Wait for the engine to cool down and remove the spark plug IMPORTANT –Pour a teaspoon of fresh oil into the spark plug hole. –Pull the starter rope several times to deliver oil to the cylinder. –Replace the spark plug with the piston in the dead end upper position (visible from the spark plug slot when the piston is at maximum stroke). •Restarting work When you wish to start using the machine again: –Remove the spark plug. –Pull the starter rope a few times to eliminate excess oil. –Check the spark plug as described in chapter “Checking the spark plug”. –Prepare the machine as indicated in the para- graph entitled “Preparing for work”. 16 MAINTENANCE AND STORAGE / TROUBLESHOOTINGEN 9. TROUBLESHOOTING 1)The engine will not start or will not keep running 2)The engine starts but is lacking in power 3)The engine runs irregularly and lacks in power when revved 4)The engine gives off an excessive amount of smoke–Incorrect starting procedure –Dirty spark plug or incorrect distance between the electrodes –Air filter clogged –Carburetion problems –Air filter clogged –Carburetion problems –Dirty spark plug or incorrect distance between the electrodes –Carburetion problems –Incorrect composition of the fuel mixture –Carburetion problems–Follow the instructions (see chap- ter 6) –Check the spark plug (see chapter 8) –Clean and/or replace the filter (see chapter 8) –Contact your dealer –Clean and/or replace the filter (see chapter 8) –Contact your dealer –Check the spark plug (see chapter 8) –Contact your dealer –Prepare the fuel mixture according to the instructions (see chap. 5) –Contact your dealer PROBLEM LIKELY CAUSE SOLUTION
Engine .................................. 2-stroke air-cooled Capacity / Power Mod. 31 - 31D ..................... 27.8 cm 3/ 1.1 kW Mod. 36 - 36D ..................... 32.5 cm3/ 1.3 kW Mod. 41 - 41D - 41F ............ 36.3 cm3/ 1.5 kW Mod. 45P - 45DP - 45FP ..... 44.3 cm3/ 1.9 kW Mod. 55P - 55DP - 55FP ..... 50.8 cm3/ 2.1 kW Engine rotation speed at tick-over Mod. 31.. - 36.. - 41.. .............. 2500-2900 rpm Mod. 45.. - 55.. ....................... 2400-2700 rpm Maximum engine rotation speed Mod. 31.. - 36.. - 41.. .......... 10000-11000 rpm Mod. 45.. - 55.. ..................... 9500-10000 rpm Maximum tool rotation speed Mod. 31.. .......................................... 8300 rpm Mod. 36.. - 41 - 41D ........................ 8500 rpm Mod. 41F ............................................... 7000 v Mod. 45P .......................................... 8900 rpm Mod. 45DP - 45FP ........................... 7400 rpm Mod. 55P .......................................... 8900 rpm Mod. 55DP - 55FP ........................... 7400 rpm Spark plug .... RCJ 7 Y Champion (or equivalent)Mixture .......... Petrol : 2-stroke oil = 50:1 = 2% Tank capacity Mod. 31... .......................................... 700 cm 3 Mod. 36... - 41... ............................... 1000 cm3 Mod. 45... - 55... ............................... 1300 cm3 Maximum permitted blade diameter 3-point blade ................................. Ø 255 mm 4-point blade ................................. Ø 255 mm Saw blade “MONO” (excluding Mod. 31) and “DUPLEX” ..................................... Ø 255 mm “FLEX” models .............................. Ø 225 mm Weight 1) “MONO” models ................. from 5.7 to 6.1 kg “DUPLEX” models .............. from 6.8 to 8.7 kg “FLEX” models ................ from 10.7 to 11.9 kg 1)Weight as per standard ISO 11806 (without fuel, cutting devices and guards) TECHNICAL SPECIFICATIONS17EN 10. TECHNICAL SPECIFICATIONS Phonometric Recordings and Vibrations Model............................................. 31 31D 36 36D 41 41D 41F 45P 45DP 45FP 55P 55DP 55FP Noise level recorded (ISO 10884) dB(A) with line cutter head .................... 107,0 107,3 109,0 109,0 108,8 108,8 108,8 111,5 111,5 111,5 110,8 110,8 110,8 with 4-point blade ........................ 105,0 105,0 106,2 106,2 106,0 106,0 106,0 107,8 107,8 107,8 107,5 107,5 107,5 Noise level at the operator’s ear (EN 27917) dB(A) with line cutter head .................... 98,1 92,2 98,7 98,5 99,6 98,6 98,2 99,1 98,8 98,8 99,3 99,1 98,9 with 4-point blade ....................... 96,1 95,1 97,3 95,2 97,6 93,5 92,2 98,2 96,6 93,7 98,6 96,9 94,2 Vibrations transmitted to the hand on the front handgrip (“MONO” and “FLEX”) (ISO 7916) m/sec 2 at tick-over .................................. 4,5 – 1,9 – 3,4 – 1,3 1,8 – 0,4 3,7 – 0,5 with line cutter head ................... 4,4 – 1,0 – 2,9 – 3,1 2,8 – 2,8 4,2 – 2,5 with 4-point blade ....................... 5,8 – 2,1 – 4,0 – 2,6 3,9 – 3,3 3,9 – 3,1 Vibrations transmitted to the hand on the rear handgrip (“MONO” and “FLEX”) (ISO 7916) m/sec 2 at tick-over ................................. 3,1 – 2,3 – 2,1 – 1,4 4,0 – 0,3 2,7 – 0,8 with line cutter head ................... 5,2 – 2,5 – 3,4 – 2,6 3,1 – 2,6 3,0 – 2,5 with 4-point blade ....................... 6,9 – 3,5 – 3,7 – 2,4 3,8 – 3,3 3,5 – 3,1 Vibrations transmitted to the hand on the left handgrip (“DUPLEX”) (ISO 7916) m/sec 2 at tick-over ................................. – 2,6 – 2,7 – 2,7 – – 2,0 – – 2,6 – with line cutter head ................... – 3,3 – 2,4 – 3,0 – – 1,5 – – 2,1 – with 4-point blade ....................... – 5,2 – 3,0 – 1,9 – – 2,3 – – 2,3 – Vibrations transmitted to the hand on the right handgrip (“DUPLEX”) (ISO 7916) m/sec 2 at tick-over ................................. – 3,7 – 3,5 – 2,9 – – 2,6 – – 2,9 – with line cutter head ................... – 3,2 – 2,8 – 4,5 – – 1,4 – – 1,8 – with 4-point blade ....................... – 4,7 – 3,6 – 1,8 – – 1,8 – – 1,7 –