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Officine Carpi Brush Cutter C 34 DS C 42 DS Instruction Manual
Officine Carpi Brush Cutter C 34 DS C 42 DS Instruction Manual
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SAFETY MEASURES Each element of this machine is a potential safety hazard if used improperly or poorly maintained. We recommend that special attention is paid to the sections starting with the following headings: WARNING: Indicates the risk of serious personal injury, or even death, if the instructions are not followed. PRECAUTION: Indicates the potential risk of serious personal injury or damage to material if the instructions are not followed. TRAINING A1. Read the instructions in this manual care- fully. Before using the brush cutter, the operator must be familiar with the controls and know how to stop the motor quickly. The operator must also know how to use it correctly. A2. Use the brush cutter for the purpose it was designed for, i.e.: –Cutting grass with a Nylon line (e.g. around the edges of lawns, flower beds, walls, fences and small grassy areas to tidy the areas that have been cut with a lawnmower). –Cutting tall grass or twigs with the help of metal or plastic blades. –If the brush cutter bears the warning symbol on page 9, the use of a circular saw blade is forbidden. Using a circular saw blade with brush cutters bearing this symbol puts the operator at risk of serious injury or even death. –Any other use may be dangerous or result in the deterioration of the machine. A3. Never let children or people who have not read the instructions use the brush cutter. Locals laws may set a minimum age for the user. A4.Do not use the brush cutter: –When animals or especially children are in the vicinity.Always ensure that any other people present are at least 15 metres away from the machine.The brush cutter is designed for use by one person at a time. –If the user has taken medicine, alcohol or drugs that may slow reflexes, impair alertness and/or vision. –If the operator is tired or unwell.–If any of the safety devices, e.g. the equipment guard, are not in place or are damaged. –If the safety device is not the specific device for that cutting machine.If a head with a nylon line is used, ensure that the line-cutting bladeis in place so that the line is cut to the correct length. –For shoulder-mounted brush cutters: with a system or an accessory other than the flexible shaft that comes with the brush cutter. A5. Do not modify the edge trimmer or the brush cutter:this may jeopardise operator safety by exposing him/her to accidents and serious injury. A6.The owner or user is responsible for any accidents or risks run by third parties or their possessions. PREPARATION B1. Do not use the brush cutter when bare- foot or wearing sandals. Do not use the brush cutter with baggy clothes that could get caught on branches or in the rotating tool. While the machine is in use, the operator must wear long trousers, boots or safety shoes with slip-proof soles, goggles or a protective visor to protectagainst flying objects, gloves, (preferably in leather) and earmuffs or a soundproof helmet. To pro- tect the head, a safety helmetmust be worn in areas at risk from falling objects (bran- ches, stones etc.). B2.The area to be cut must be inspected meti- culously so that all foreign bodies that could be thrown up by the machine(sto- nes, pieces of iron, bones, etc.) can be remo- ved. B3. Petrol is highly inflammable. –Store the fuel in purpose-made canisters. –Fill up the tank outdoors only. Do not smoke either when performing this opera- tion or any other that involves handling fuel. –Never remove the petrol tank cap or fill it up while the motor is in operation or while it is still hot. –Do not start the machine if the tank is overflowing with fuel:if fuel is spilt, remove the brush cutter from the area and do not light flamesuntil the fuel has eva- porated and the vapours have dissipated. –Close the tank and the container properly 31 GB
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by ensuring that the caps are on tight. B4.Replace the exhaust silencers if they are faulty. B5. Each time the machine is used, a general check must be carried out on the condition of the equipment, cutting unit, guards and fasteners before switching it on; this must be done to ensure that the parts are not worn, damaged or loose.Always check that the throttle lever and “STOP”button work cor- rectly. Check that the lever that blocks the throttle works correctly; the throttle should only work when the safety lever on the opposite side to the grip is pressed simultaneously. B6. Check that the handles and the harness attachment are in the correct position and that the machine is well balanced.The cor- rect positions and adjusting procedures are explained in the “How to wear the straps” chapter in this manual. B7. Ensure that the “minimum revs”speed is set correctly so that the machine stops running when the throttle is released. USE C1. Do not start the motor indoors or in poorly ventilated areaswhere toxic carbon monoxide fumes can accumulate. C2. Work in daylight only. C3. Wherever possible, do not use the machi- ne on wet ground. C4.While the machine is in use, the user must keep a safe distance away from the blade. This distance depends on the position of the harness attachment. C5. Always walk. Never run or stand in an unstable position. Be careful of obstacles such as stones, tree stumps etc. which the operator could trip over. C6. Do not use the machine on slopes that could put the operator at risk. Mind your step when working on a slope and always work in a stable position.Always use the cutter on the flat. Never use it while walking up or down a slope. C7. It is the user’s responsibility to assess the potential risks of the work area and to take all the necessary precautions to ensure his/her safety.This is especially important when working on slopes, unstable, slippery or moving ground. C8. If metal cutting tools(e.g. 3-pointed disks, 4-pointed disks, circular saw) are used, there is the risk that they will recoil if theyhit a solid object(stones, tree stumps etc.). The brush cutter will be forced in the opposi- te direction to the one in which the tool rota- tes. C9. Never adjust the motor timing so that it exceeds its standard running speed. C10. Before starting the motor, ensure that anyone in the vicinity is at a safe distance away (at least 15 metres) from the machi- ne, that the cutting tool is not touching the ground and that the machine is stable. C11. When the tool rotates, it may throw up objects from the ground. Keep a safe dis- tance of at least 15 metres between the machine and people or animals. Do not use the brush cutter near vehicles or anything else that might be damaged by flying objects. C12.Start up the motor carefully in accordance with the user’s instructions, keeping well away from the cutting tool. C13. Stop the motor and disconnect the spark plug wire in the following cases: –Before carrying out any work on the cut- ting system. –Before cleaning, checking, adjusting or repairing the brush cutter. Only adjust- ments to the carburettor and the minimum setting are made with the motor running. During this operation, work with the drive shaft fitted, also ensure that the equipment does not come into contact with any object and that the machine is in a stable posi- tion. –After hitting an object, inspect the cutting system and the drive shaft to check that there is no damage. Make any repairs necessary before using the machine again. –If the brush cutter starts to shake in an irregular manner, look for the cause of the vibrations and find a solution. C14. Stop the motor in the following cases: –Whenever the brush cutter is left unsuper- vised. –Before filling with fuel. –During movement from one work area to another. C15.Always keep the brush cutter attached to the harness while you are working. MAINTENANCE AND STORAGE D1. Ensure that all screws and bolts are tightly fastened so that the machine can 32 GB
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be used in safety.Regular maintenance is essential for safety and a consistently high performance. D2. Do not use the machine if any parts are damaged or worn. These parts must be replaced, not repaired.Use original spare parts. The cutting tools must always bear the manufacturer’s mark as well as the maximum working speed and direction of rotation for circular saw blades. Spare parts that are not the same quality may damage the machine and jeopardise safety. D3. Wear thick gloves to remove and refit the cutting tools. D4. Never store the brush cutter with fuel in the tank in an environment where petrol fumes could come into contact with a flame, spark or sources of extreme heat. D5. Store the brush cutter in a clean and dry environment, out of the reach of children. D6. Let the motor cool down before it is sto- red in any environment. D7.To reduce the risk of fire, clean any leaves, grass or excess oil from the brush cutter, especially its motor, cooling fins, exhaust pipe and fuel tank. D8.While it is being stored or transported, cover the blade with its guard in order to prevent accidental injury. D9. If the fuel tank has to be drained, do so outdoors when the motor is cold. D10.In order to protect the environment, do not throw used oil or fuel into sewers, down drains, or directly onto the ground. Your local service station will be able to recycle the oil and the fuel in complete safety. ASSEMBLY The brush cutters are supplied pre-assembled in their packaging. Nevertheless, the following simple operations have to be carried out. MONO BRUSH CUTTERS For Mono models with a low motor capacity,it is necessary fasten the front grip with barrier using the bottom cap. Once the grip and the bottom cap have been fitted to the drive pipe, the edge of the grip has to be positioned on the edge of the label indicated by the arrow. Fit the screws (with was- hers) into the grip holes and fit the bolts into their seats. Tighten the screws a little (Fig. 1A). Then tighten the screws completely, ensuring that they are all fastened equally.WARNING The grip has to be fastened to the drive pipe in line with the edge of the label indica- ted by the arrow (label shown on page 9 of this manual).This position must never been chan- ged. For Mono models with a high motor capacity,it is necessary to fasten the front grip with barrier to the plastic housing that covers the drive pipe. Remove the two screws with washer from the hou- sing; position the grip so that the grip holes are lined up with the housing holes; refasten the grip using the two screws with washer (Fig. 1B). DUPLEX BRUSH CUTTERS For Duplexmodels, a grip with bull handles has to be fitted. For Duplex models with a low motor capacity, put the grip with the rubber fittings into its seat; fit the top element and fasten the grip in the working position using the screws with washers and the nuts supplied (Fig. 2A). The bull handles can be removed if the machine has to be transported or stored so as to reduce its dimensions. WARNING The bull handle support is fastened to the drive pipe in the position shown by the arrow on the label on page 9 of this manual.This position must never be changed. For Duplex models with a high motor capacity, the bull handles are fastened with a single screw (Fig. 2B). To fit the bull handles: unfasten the screw, turning it anticlockwise, lift the top clamp and fit the hand- les. Fasten the clamp screw a little, turning it clock- wise. Position the handles until they are in the wor- king position and then fasten the whole unit by tigh- tening the screw completely. The grip can be folded for transportation or stora- ge: loosen the screw until the bull handles turn, the grip can then be fastened in the new position. FLEX BRUSH CUTTERS Proceed as follows to assemble the Flexshoulder- mounted brush cutters: a) Insert the end of shaft ‘a’that protrudes from the drive pipe into square hub ‘b’connected to the motor (Fig. 3). b) Press pin ‘c’and insert coupling ‘d’of the flexible rubber shaft into the flange hole (Fig. 3). Ensure that the pin comes up and blocks the flexible pipe. Pull gently on the metal coupling at the end of the flexible pipe to check this. 33 GB
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c) After the filter lid has been removed by pressing the top tab, connect the throttle cable. Pass the steel cable through the hole of the threaded adjusting screw fastened to the carburettor. Then fit the cable in its seat on the throttle lever. d) Connect the STOP cables (‘e’in Fig. 3) using the two connectors. e) To join the flexible rubber pipe to the rigid drive pipe: Fit the flexible shaft that protrudes from the end of the grip (‘a’in Fig. 5) into the square hub on the rigid part of the drive (‘b’in Fig. 5). After cen- tring reference pin ‘c’in its seat, tightly fasten ring nut ‘d’(Fig. 5). f) Fasten the grip firmly to the drive pipe (Fig. 4). Once the grip and the bottom cap have been fit- ted to the drive pipe, the edge of the grip has to be positioned on the edge of the label indicated by the arrow. Fit the screws (with washers) into the grip holes. The rear left screw must also be used to fasten flange ‘a’in Fig. 4. Insert the nuts into their seats and tighten the screws a little. Then firmly tighten all the screws equally. If the dimensions of the brush cutter have to be reduced for transportation or storage, loosen the ring nut (‘d’in Fig. 5) and separate the rigid drive shaft from the flexible shaft. The flexible pipe can also be separated from the motor by extracting it from its seat: to do this, press the pin (‘c’in Fig. 3) and at the same time remove the shaft from the flange by taking it by the metal coupling. If the shoulder-mounted model is used, put on the back- pack and connect the elastic strap to flange ‘a’Fig. 4. WARNING The grip has to be fastened in line with the arrow on the drive pipe.This position must never be changed. FASTENING THE GUARD Never work without the guard.The guard must be fitted with the screws with washers that come with the machine (Fig. 6). If a 4-pointed disk is fit- ted to the brush cutter, the tool has to be removed before the guard is fitted: stop the drive shaft from rotating by using the torx key (Fig. 8) and then unfasten the screw by turning it clockwise. The guard must be the correct type both for the machine model and for the cutting tool. When the line head is used, the guard must be fit- ted with a line-cutting blade.If the blade disk guard is not fitted with a line cutter, then the guard has to be fitted with the bottom band with knife. After the bottom band and its guides have been fit-ted into the seats, press the band towards the guard so that all the teeth are released (Fig. 7). If the saw disk is used, a suitable guard has to be fitted. The saw diskmust not be used if the machine or the guard bear the symbol forbidding the use of this tool (symbol shown on page of this manual). WARNING In order to guarantee that the brush cutter is used properly and safely, the assembly instructions for the protection and safety com- ponents must be followed meticulously.The manufacturer shall not be held liable if the brush cutter is used without the aforementioned protec- tion and safety devices. CUTTING TOOL ASSEMBLY The use of cutting tools other than the 2-line heads, metal disks or circular saw blades may cause premature wear or damage the machine. METAL DISK OR CIRCULAR BLADE DISK ASSEMBLY a) Put on a pair of safety glovesbefore touching the metal disk. b) Using the key supplied, remove the hexagonal head screw by turning it clockwise. Remove the elastic washer, fixed housing and ring nut B. c) Fit the metal disk in between ring nut A and ring nut B, check that the grooves on the ring nuts and the head shaft fit together perfectly. Position the fixed housing and fasten the hexagonal screw by turning it anticlockwise. d) The final safety measure involves blocking the shaft rotation: fit the torx key (or a steel rod) into the hole (Fig. 8), turn the tool slowly until the key goes into the hole of the inner ring nut, which will stop the tool rotating. Tighten the screw and remove the key from the hole. WARNING If the brush cutter bears the war- ning symbol on page 9, the circular saw blade must not be used. Using the circular saw blade with brush cutters bearing this symbol puts the operator at risk of serious injury or even death. LINE HEAD ASSEMBLY With ring nut A already fitted onto the head shaft, turn the line head anticlockwise (the threading is left-handed) (Fig. 9). If the Tap & Go head is fitted, a protective plate has to be inserted between the head and the ring nut. The plate must be fitted with the flat part against the plastic head. The final 34 GB
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safety measure involves blocking the shaft rotation: fit the torx key (or a steel rod) into the hole (Fig. 9), turn the tool slowly until the key goes into the hole of the inner ring nut, which will stop the tool rota- ting. Tighten the head and remove the key from the hole. HOW TO WEAR THE STRAPS For Monobrush cutters with a single strap: pass the strap over the left shoulder so that it runs from top left to bottom right (Fig. 10A). For Monobrush cutters with double strap and for Duplexmodels: wear the belt with the padded part and the brush cutter attachment on the right side. The release has to be on the front while the straps should cross on the operator’s back (Fig. 10B). Arrange the belts so that the load is evenly distri- buted on the shoulders. For the Flexbrush cutters: wear the straps as you would a normal backpack and fasten the belt around the waist. Arrange the belts so that the load is evenly distri- buted on the shoulders and adjust the waist. If the shoulder-mounted model is used, put on the back- pack and connect the elastic strap to flange ‘a’in Fig. 4. In order to work more efficiently and safely, adjust the straps according to your height and build. WARNING Always check the rapid release system. It must be used in emergencies when the operator has to get rid of the machine and out of the straps quickly. PREPARATION FOR USE In order to use the brush cutter, clothes have to be worn that protect against objects thrown up by the tool (e.g. stones). It is necessary to wear safety shoes with a slip-proof sole, gloves, safety gog- gles(the visor is on its own does not protect the eyes sufficiently),clothes that are not baggy.Do not wear loose-fitting clothes, scarves, ties, jewel- lery or other dangling objects that could get caught on branches. Long hair must be tied up and cove- red. Ear protectionmust also be worn, e.g. earmuffs. A safety helmetmust be worn while pruning, chopping down trees, brush cutting or any other work in places where falling objects are a danger. WARNING Read theSafety measureschapter of this manual very carefully. MACHINE INSPECTION Check that every screw is tightly fastened and that the mechanical parts are sufficiently lubricated. Check the blade, ensure it is sharp and that it is not damaged in any way. Check that the blade disk guard is in place. Check that the air filter is clean. Dirty air filters may jeopardise performance. REFILLING WITH FUEL USE A MIXTURE OF PETROL AND SPECIAL HIGH-QUALITY OIL (2%) FOR 2-STROKE ENGI- NES. PETROL - OIL PERCENTAGE 50:1 = 2% oil To prepare the mixture, always use a clean contai- ner that is suitable for storing petrol. The petrol and the oil have to be mixed well. To achieve a good mixture, proceed as follows: pour half the petrol into a suitable container, then add all the oil needed to make the required amount of 2- stroke. Shake the container well to mix. Add the remaining petrol and mix well by shaking the con- tainer vigorously. WARNING By refuelling, before starting up the engine, press 4-5 times the PRIMER, situated on the carburettor. REFILLING THE FUEL TANK WARNING Pressure may increase in reci- pients containing petrol because of the envi- ronment temperature. Open the lid carefully to avoid it flying off. Store the fuel in a cool place and keep it out of the sun. PRECAUTION Position the machine with the tank lid facing upwards. To make things easier, place the machine in the position shown in Fig. 11. Clean the tank lid and the surrounding area to pre- vent foreign bodies entering the tank. Fill the tank with petrol, using a suitable container that prevents accidental fuel spillage. Make sure that the machine is in a stable position to prevent it being knocked over. 35 GB
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WARNING –Petrol is highly inflammableand in cer- tain conditions explosive. –Refill the tank in a well ventilated area with the motor switched off. Do not smoke, do not light flames or make sparksin the environment either where the motor is being refilled or in the fuel sto- rage area. –Do not overfill the tank(there should not be any fuel in the neck of the tank). After refilling the tank, ensure that the lid is oncorrectly and safely. –Take care not to spill any fuelwhile filling the tank. Spilt fuel and its vapours may catch light. If any fuel has been spilt, make sure the area is dry before the motor is started up. –Avoid prolonged skin contact with the fuel and breathing the vapours. –Keep the fuel out of the reach of chil- dren. START UP Before starting up the machine, ensure that no-one and nothing are within the start up radius around the machine, as they may be in danger. WARNING To prevent the throttle starting acci- dentally, the throttle lever is fitted with a safety switch: the throttle lever will only work when the safety lever on the opposite side to the grip is pres- sed down.Before starting the machine, always ensure that that safety lever works. Start up the machine on a flat and stable surface. –Set the red switch on the front of the throttle lever to START, i.e. the opposite of STOP (Fig. 12 A, B, C). –Set starter ‘a’in Fig. 13 to CLOSE, i.e. towards the opposite side of the motor. –Press the plastic dome CHOKE located on the lower part of the carburettor several times for an injection of fresh petrol (Fig. 14). –If the machine has a decompressor (D in Fig.14), press it so that the motor starts up more easily. At the first bursts, the decom- pressor closes and returns the button to its original position. Press it back down if the motor has to be started up again. –Place one hand on the motor and push downwards, with the other gently pull the start up handle until there is some resi- stance.–Then pull vigorously until the motor starts (Fig. 15). –When the motor gives its first bursts, or starts up, set starter ‘a’in Fig. 13 to the position opposite to CLOSE. Always pull the start up handle rapidly. A slow pull may not cause a spark and conse- quently not start up the machine. If the motor does not start or does not reach stan- dard running speed, read the Troubleshooting chapter at the end of the manual. PRECAUTION Do not pull the start up handle to the full extent of the cord. Do not let go of the start up handle suddenly. Release it slowly so as not to damage the start up unit. Do not place your foot or knee on the drive pipe to keep the machine still: the pipe may bend, thus making the machine unusable. WARNING When the machine starts up, the cutting tool will start turning immediately.Bring the machine to minimum by pressing and then freeing the throttle lever. Check that the cutting tool stops turning when the machine is at minimum. STARTING WHEN HOT The start up procedure for when the machine is hot is the same as when it is cold, except that there is no need to have the starter in the CLOSE posi- tion. STOPPING THE MOTOR Bring the motor to its minimum rpm. Move the red STOP switch located on the top part of the throttle lever to the STOP position. ADJUSTING THE CARBURETTOR The carburettor on all the machines is set by the manufacturer. The machines are set individually. Check that the air filter is clean and fitted correctly. The adjusting screw marked MIN (Fig. 13) is set in such a way that the tool does not turn when the motor is at minimum. If this does not happen, turn the screw anticlockwise until the tool stops turning 36 GB
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when it is at minimum running speed. The motor should turn over regularly at this speed. If the carburettor has to be adjusted again, we recommend you contact your reseller or an authorised service centre. BRUSH CUTTER USE WARNING Read the Safety measures chapter of this manual very carefully. METAL DISKS The 4-pointed disks are suitable for cutting resi- stant grass over wide areas. To cut grass, use the brush cutter as you would a lawnmower: cut the grass by moving the brush cutter from right to left, then bring it back to the right, keeping it out of the vegetation, and so on. Mow the grass with circular sweeping movements of about 60°- 90°(Fig. 16). The 3-pointed disk is suitable for cutting branches and small trees with a diameter of 2 cm. In this case, start cutting the vegetation from above and bring the cutting head downwards in order to cut the branches into little pieces (Fig. 17) WARNING Using metal tools runs the risk of recoil when the equipment comes into contact with solid objects (trunks, branches, stones). If the equipment does bounce back, it will be dif- ficult to control and may seriously injure the operator and damage the machine. CIRCULAR SAW BLADE WARNING The circular saw blade can only be used on Duplex brush cutters which do not bear the warning symbol shown on page 9 and are fitted with suitable guards. Using a circular saw blade with brush cutters that bear this war- ning symbol and/or without suitable guards exposes the operator to the risk of serious injury and even death. The circular saw blade is suitable for cutting resi- stant hedges, shrubs and small trees with trunks that do not exceed 6 cm in diameter. The blade must always be sharp. This increases the cutting speed and reduces the risk of the blade stopping. When working out which way a tree will fall, also take the wind direction into account. We do not recommend you use the right-hand area of the blade (white area in Fig. 18): using this area runs a high risk of recoil and the blade stopping.When the blade is brought closer to the trunk to be cut, the motor must be running at full speed. To obtain a good result when cutting down small trees, the cut must be made with a rapid sweeping movement towards the branch or the trunk to be cut (Fig. 19). WARNING Using metal tools runs the risk of recoil when the equipment comes into contact with solid objects (trunks, branches, stones). If the equipment does bounce back, it will be difficult to control and may seriously injure the operator and damage the machine. Never bring the blade into contact with the ground. LINE HEAD To cut grass, use the brush cutter as you would a lawnmower: cut the grass by moving the brush cut- ter from right to left, then bring it back to the right, keeping it out of the vegetation, and so on. Proceed with circular sweeping movements of 60°- 90°(Fig. 20). The line head must be held just above the ground. Never press the rotating line against the ground. Do not force the line against hard objects (stones, cement, trees etc.), as this will wear the line down for no reason. The line bends on contact with obstacles, but may damage young plants or plants with thin stems. To work efficiently, the line must protrude from the head by approximately 12 cm. If the line is too long, it should be cut with the line-cutting blade. If the line is too short, it should be lengthened. 1) If the manual headis fitted, loosen the bottom knob by about 3 turns in a clockwise direction, pull the two ends of the line until you have the required length. Refasten the knob by turning it in an anticlockwise direction. If too much line is unwound, it is possible to rewind it: loosen the knob and block the head body, then turn the bot- tom lid in an anticlockwise direction. 2) If a semi-automatichead is fitted: remove the lower part of the line head and turn it one notch anticlockwise (watching the bottom part of the head). Then pull the ends of the line out. Repeat the operation if necessary. 3) If theTap & Go headis fitted, gently press the line head against the ground when it is at maxi- mum speed and the line comes out automati- cally. Repeat the operation until you have the correct length. WARNING When you use the line head, the guard has to be fitted with a line-cutting blade. 37 GB
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Fit the bottom band with knife to the guard.Do not use very worn heads: some components may come off and put the operator in danger. REPLACING THE GRASS-CUTTING HEAD LINE To replace the line, follow the instructions enclo- sed with the head being used. WARNING Never replace the nylon line with a line made of any other material (e.g. iron). PRECAUTION Do not use line with a diameter greater than 3 mm. Line that is too thick may impede the performance of the motor by generating an excessive load. Line with a diameter lower than 2.4 mm produces mediocre results and wears out rapidly. The flexibility of the line will improve if it is left in water 1 - 2 days before it is used.. SHARPENING 3- OR 4-POINTED DISKS Sharpen with a suitable flat file (Fig. 21). Figure 22A and 22B show: A ) The wrong way to sharpen B) Sharpening limits C) Wrong or unequal angles All the points have to be sharpened in the same way. Both sides of the 3- and 4-pointed disks can be used. When one side is worn, the disk can be tur- ned over in order to use the other side.WARNING Remove the spark plug cap before sharpening. Put on a pair of glovesbefore sharpening to avoid cutting yourself. It is important to ensure the machi- ne is correctly balanced even after sharpening. The metal disk must never be repaired:the disk must be replacedas soon as you notice any brea- kage or if the sharpening limit has been exceeded. SHARPENING THE SAW DISK Check that the blade setting is about 1 mm. If necessary, adjust it with pliers (Fig. 23). Sharpen the blade with a 5.5 mm diameter round file. Approach the blade with the file as per Fig. 24. Sharpen the left tooth and the right tooth alterna- tely. Sharpen all the teeth equally. If the blade is damaged, the top part of the tooth may also have to be sharpened. Use a suitable flat file and sharpen all the teeth equally (Fig. 25). The profile of the tooth must not be changed. WARNINGRemove the spark plug cap before sharpening. Put on a pair of gloves before sharpening to avoid cutting yourself on the blade. The circular saw disk must never be repaired: the disk must be replaced as soon as you notice any breakage or if the sharpening limit has been excee- ded. If the blade is not sharpened properly, it may cause the machine to recoil. Furthermore, an insufficient setting will also cause recoil. It is important to ensure the machine is correctly balanced even after sharpening. 38 GB
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39 ELEMENTPROCEDUREFREQUENCY MAINTENANCE AND CHECK Machine complete Visual check Clean Throttle lever Operational check Operational check on the safety lever. If it is not pressed, then the throttle command will not work. Stop buttonOperational check CarburettorCheck that the tool does not turn with the motor at minimum rpm Clean Adjust Carburettor area Clean Cutting tool Visual check (breakage, cracks, poor alignment, eccentricity etc.) Check tightness Tank Check for fuel leaks Clean Head with gears area Clean, remove any grass GuardVisual check Head with gearsLubricate with lithium-based grea- se. Remove the screw and fill with grease, turning the head manually until the grease comes out (Fig. 26). Refasten the screw. Nuts, screws, bolts (not adjusters)Check tightness Air filterCheck Clean with brush, hot water and soap or another non-flammable liquid detergent. Leave to dry and then refit (Fig. 27). Air ventsClean Cylinder finsClean Spark plug areaClean Spark plugCheck and clean the spark plug of any excess carbon (Fig. 28). Measure the distance between elec- trodes and replace if necessary. Cables and connections Check Springs and clutch pads Check and replace if necessary Petrol filterCheck and replace if necessary (Fig. 29) For flex brush cutters onlyRemove the flexible shaft from the rubber sleeve and lubricate the shaft thoroughly with lithium-based grease (Fig. 30) At authorised workshops if necessary Every 30 hours Every 15 hours Daily check After filling Before starting work WARNING Read the Safety measureschapter of this manual very carefully. Before carrying out any repairs or maintenance work, remove the spark plug cap. GB
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EXTRAORDINARY MAINTENANCE Contact your local authorised service centre for any procedures not considered to be ordinary nain- tenance. Repairs carried out by unauthorised service centres will invalidate the warrantee. Use original spare parts only. END OF SEASON STORAGE When the machine is not required for long periods at the end of the season, follow the instructions below in order to store the machine in the best con- ditions so that it will resume work easily and effi- ciently. –Completely drain the 2-stroke tank, close the starter and start the motor in order to use up any 2-stroke that might have been left in the carburettor or in the fuel supply system. –Remove the spark plug and put several drops of oil into the cylinder through the spark plughole. Pull the start cable two or three times so that a protective film forms between the piston and the cylinder. –Clean the 2-stroke suction filter and the supply pipe with petrol (Fig. 29). –Clean the entire machine with a brush and petrol, dry it thoroughly and lightly grease it with an oil-soaked cloth. Put it back into its original packaging. WARNING Read the Safety measureson stora- ge in the first chapter very carefully. ALL OUR MACHINES ARE EXCELLENT QUA- LITY. THEY ARE PERFECTLY TUNED AND ARE DESIGNED SO THAT THE OPERATOR CAN WORK IN MAXIMUM SAFETY. The manufacturer reserves the right to change the technical specifications described in this manual without any prior notice. 40 GB