Lexmark X264 Service Manual
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Diagnostics information 2-47 7013-XXX Flatbed home position service check StepQuestions / actionsYe sNo 1POR the MFP. Does the CCD move and return to the home position?Problem solved.Go to step 2. 2Perform the home position sensor test. See “Scanner Tests” on page 3-17. Is the sensor working properly? Go to step 3.Go to step 5. 3Check JFBM1 on the controller for proper connection. Is it connected properly? Go to step 4.Properly connect the cable. 4Check pin 1 in JFBM1 for voltage. The voltage is only present when a flatbed copy job is running. The voltage should measure +24V AC. Is voltage present?Go to step 5.Replace the controller board. See “Controller board removal” on page 4-13. 5Ensure that the home position cable (JHS1) is connected. Is the cable connected?Go to step 6.Properly connect the cable. 6Check pin 1 in J1 for voltage. The voltage should measure +5V DC. Pin 2 should be GND. Is voltage present and is it correct?Replace the flatbed unit. See “Flatbed removal” on page 4-24. Replace the controller board. See “Controller board removal” on page 4-13.
2-48 Service Manual 7013-XXX ADF cover open service check ADF streak service check StepQuestions / actionsYe sNo 1Is the ADF cover properly closed?Go to step 3.Go to step 2. 2Close the ADF cover. Does the problem go away? Issue resolvedGo to step 3. 3Perform the ADF cover open sensor test. See “Scanner Tests” on page 3-17. Does the sensor work properly? Go to step 4Go to step 8. 4On the bottom of the ADF cover, inspect the ADF cover closed sensor actuator. Does it move freely? Go to step 6.Go to step 5. 5Fix the actuator so it moves freely. Does this fix the problem? Issue resolved.Go to step 6. 6Remove the ADF rear cover and inspect the ADF cover closed sensor for dirt and debris. Is there dirt and debris present? Go to step 7.Go to step 8. 7Clean the dirt and debris from the sensor. Does this fix the issue? Issue resolved.Go to step 8. 8Inspect the connections on the ADF relay card in the ADF. Are all the connections properly connected? Go to step 9.Secure all the connections. 9Check the ADF cable for continuity. Is there continuity?Go to step 10.Replace the ADF cable. See “ADF cable removal” on page 4-7. 10Check for signals or voltages from J4 on the controller board. Pin 11 and 12 should measure +24VDC. Pin 5 should measure +14VDC. Are there signals or voltages present?Replace the ADF. See “ADF removal” on page 4-4. Replace the controller board. See “Controller board removal” on page 4-13. StepQuestions / actionsYe sNo 1Do streaks appear on the middle of scans when using the ADF?Clean the ADF glass on the flatbed using a lint-free cloth. Kit 40X0392 is available for cleaning the glass on the flatbed. Also, clean the separator roll and pad with a damp cloth. No issue to fix.
Diagnostics information 2-49 7013-XXX ADF paper jam service check Note: This service check should be used if the paper feeds and jams in the ADF. If the paper is not feeding into the ADF see “ADF feed errors service check” on page 2-50. StepQuestions / actionsYe sNo 1If the ADF is multi-feeding, check for dirt on the ADF separator pad and ADF separator rollers. Are they dirty?Clean them with a lint free cloth and isopropyl alcohol.Replace the separator pad and ADF pick roll. 2If the paper is skewing when it is fed into the ADF, check the paper guide width. Is it set correctly?Go to step 3.Set the paper guides so they contact the edges of the paper. 3If paper is skewing when fed or jamming check to see if the top cover is open or ajar. Is the ADF top cover open or ajar?Properly close the top cover.If the paper is jamming in the ADF, go to step 6. 4Is paper failing to feed into the ADF?Go to step 5.There is no issue. 5Perform the ADF paper present, scan 1st and scan 2nd sensor tests. See “Scanner Tests” on page 3-17. Are the sensors working properly? Go to step 6.Go to step 9. 6Check the leading edge of the paper to ensure the paper is not curled or bent in a way that would keep it from contacting the paper present sensor actuator. Is the paper damaged?Bad media.Go to step 7. 7Is there dirt in the sensors, or is the paper present actuator stuck?Clean the sensors, or remove debris from the actuators.Go to step 8. 8Are the sensor actuators on the ADF mechanism cover damaged?Replace the ADF.Go to step 9. 9Is the ADF connector properly connected to J4 on the controller board?Go to step 10.Properly connect the cable to the controller board. 10Inspect the connections on the ADF relay card in the ADF. Are all the connections properly connected? Go to step 11.Secure all the connections. 11Check the ADF cable for continuity. Is there continuity?Go to step 12.Replace the ADF cable. 12Check for signals or voltages from J4 on the controller board. Pin 11 and 12 should measure +24VDC. Pin 5 should measure +14VDC. Are there signals or voltages present?Replace the ADF unit. See “ADF removal” on page 4-4. Replace the controller board. See “Controller board removal” on page 4-13.
2-50 Service Manual 7013-XXX ADF feed errors service check StepQuestions / actionsYe sNo 1If the ADF is multi-feeding, check for dirt on the ADF separator pad and ADF separator rollers. Are they dirty?Clean them with a lint free cloth and isopropyl alcohol.Replace the separator pad and ADF pick roll. 2If the paper is skewing when it is fed into the ADF, check the paper guide width. Is it set correctly?Go to step 3.Set the paper guides so they contact the edges of the paper. 3If paper is skewing when fed or jamming check to see if the top cover is open or ajar. Is the ADF top cover open or ajar?Properly close the top cover.If the paper is jamming in the ADF, see “ADF paper jam service check” on page 2-49. 4Is paper failing to feed into the ADF?Go to step 5.There is no issue. 5Is the leading edge of the paper wrinkled or torn?Use different media.Go to step 6. 6Perform the ADF paper present sensor test. See “Scanner Tests” on page 3-17. Is the sensor working properly? Go to step 7.Properly connect all the connections in the ADF relay card. 7Check the actuators to see if they are jammed, or damaged. Are they jammed or damaged? Replace the ADF. See “ADF removal” on page 4-4. Go to step 8. 8Properly connect all the connections in the ADF relay card and controller board. Did this fix the situation? Problem resolvedGo to step 9. 9Check the ADF cable for continuity. Go to step 6.Replace the ADF cable. See “ADF cable removal” on page 4-7. 10Replace the ADF. See“ADF removal” on page 4-4. Does this fix the situation? Problem solvedReplace the controller board. See “Controller board removal” on page 4-13.
Diagnostics information 2-51 7013-XXX ADF Duplex service check StepQuestions / actionsYe sNo 1Perform sensor 1, and sensor 2 sensor tests. See “Scanner Tests” on page 3-17. Are the sensors working properly? Go to step 2.Go to step 3. 2Check the ADF sensor actuators to ensure they move freely. Are the actuators moving freely? Go to step 3.Attempt to clean the actuators. If the actuators are broken or still don’t move freely, then replace the duplex ADF unit. See “ADF removal” on page 4-4. 3Check all the connections on the ADF relay card. Are they properly connected?Go to step 4.Properly connect all the connections. 4Check the ADF cable to ensure it is properly connected to CN 15 on the ADF relay card, and main controller board at J4. Is the ADF cable properly connected?Go to step 5.Properly connect the ADF cable to its connections. 5Check the ADF cable for continuity. Make sure pin 22 has continuity. Is there continuity on pin 22? Go to step 6.Replace the ADF cable. See “ADF cable removal” on page 4-7. 6Replace the ADF. See “ADF removal” on page 4-4. Does this fix the situation? Problem solvedReplace the controller board. See “ADF input tray removal” on page 4-8.
2-52 Service Manual 7013-XXX Modem / fax card service check StepQuestions / actionsYe sNo 1Is the phone line properly connected to the modem card and the wall jack?Go to step 3.Go to step 2. 2Properly connect the phone line to the modem card and wall jack. Did this fix the problem? Problem resolved.Go to step 3. 3Test the phone line’s ability to send and receive calls. Did the phone line work properly? Go to step 5.Go to step 4. 4Use the MFP on a properly functioning phone jack. Did this fix the problem? Problem resolved.Go to step 5. 5Is the modem card ribbon cable properly connected to the controller board at JMOD2 and the modem card?Go to step 7.Go to step 6. 6Properly connect the modem card cable to the modem card and controller board. Did this fix the problem? Problem resolved.Go to step 7. 7Check the modem card ribbon cable for continuity. Is there continuity?Go to step 8.Replace the modem card cable. 8Check the voltages from connector J39 on the controller board. Check Pin 4 and 5 for +3.3VDC. Pin 7 for +5VDC. 9, 11, 13, 15, 17, and 19 are grounds. Are the signals or voltages present?Replace the modem card.Replace the controller board. See “Controller board removal” on page 4-13.
Diagnostics information 2-53 7013-XXX Fax transmission service check Note: Before performing this service check, verify that the correct country code for the MFP is selected. This setting must match the country in which the MFP is used to transmit and receive faxes. If the setting is wrong, the modem settings can be changed in the Fax/SE menu. See step 14. These settings should only be performed with guidance from your second-level support. StepQuestions / actionsYe sNo 1Is the phone line properly connected to the modem card and the wall jack?Go to step 3.Go to step 2. 2Properly connect the phone line to the modem card and wall jack. Did this fix the problem? Problem resolved.Go to step 3. 3Test the phone line’s ability to send and receive calls. Did the phone line work properly? Go to step 5.Go to step 4. 4Use the MFP on a properly functioning phone jack. Did this fix the problem? Problem resolved.Go to step 5. 5Is the phone line being used by the MFP an analog line?Go to step 8.Go to step 6. 6Is the line being used a VOIP line?Go to step 7.Go to step 8. 7Have the system administrator verify that the VOIP server is configured to receive faxes. Is the server properly configured? Go to step 8.Stop here. The issue is VOIP related. The VOIP provider needs to change the server configuration. 8Is the MFP on a PABX?Go to step 9.Go to step 10. 9Enable Behind a PABX under fax settings in the Administration menu. Did this fix the issue? Problem fixed.Disable Behind a PABX, and go to step 10. 10Is a dial prefix needed to get an outside line?Go to step 11.Go to step 12. 11Try sending a fax using a dial prefix. Did the fax transmit? Problem fixed.Go to step 12. 12Is the fax failing to send to one specific destination?Go to step 13.Go to step 14. 13Check the device that cannot receive a fax. Can it send a fax?Go to step 14.Stop here. The issue is with the other device. 14Press **411 to enter the Fax/SE Menu. Select “Print Logs”. Print the T30 transmission log. Check the error being reported with the fax error code table. See “Service error codes” on page 2-17. Perform the suggested resolution for the error. Did this fix the problem? Problem resolved.Go to step 15.
2-54 Service Manual 7013-XXX 15 Adjust the “Transmit Level” setting in the SE menu. Press **411 to enter the SE menu, enter Modem settings, and select “Transmit Level”. Test by adjusting the transmitted signal strength by decreasing/increasing the ‘Transmit Level’ setting in steps of 1db. For example, if default value is -11 db, changing it to -12db will decrease the signal strength by 1db, and changing it to -10db will increase the signal strength by 1db. Recommended adjustment range is ±5 db (in 1db steps) from the default value. Did this fix the problem? Stop. Problem resolved.Go to your second-level of support. See “Escalating a fax issue to second-level support” on page 2-57. Step Questions / actions Yes No
Diagnostics information 2-55 7013-XXX Fax reception service check StepQuestions / actionsYe sNo 1Is the phone line properly connected to the modem card and the wall jack?Go to step 3.Go to step 2. 2Properly connect the phone line to the modem card and wall jack. Did this fix the problem? Problem resolved.Go to step 3. 3Check for a dial tone. Is there a dial tone? Go to step 4.Go to step 6. 4Use a telephone to test the phone line’s ability to send and receive calls. Did the phone line work properly? Go to 7.Go to step 5. 5Use a telephone handset to verify the phone line is free of static or external noise. Is the phone line noise-free? Go to step 7.Go to step 6. 6Use the MFP on a properly functioning phone jack. Did this fix the problem? Problem resolved.Go to step 7. 7In , verify that the Enable Fax Receive setting is on. Is the setting set to on? Go to step 9. Go to step 8. 8Set “Enable Fax Receive” to On. Did this fix the problem? Problem resolved.Go to step 9. 9Is Distinctive Ring enabled?Go to step 11.Go to step 10. 10Turn on Distinctive ring. Did this fix the problem? Problem resolved.Go to step 11. 11Is the phone line analog?Go to step 13.Go to step 12. 12Is the VOIP server configured to support fax?Go to step13.Stop here. This is an issue with the VOIP provider. 13Does the MFP have reception issues with only a certain remote device?Go to step 14.Go to step 15. 14Verify communications with a different remote device. Can the other device receive faxes? The issue is with the other device.Go to step 15. 15Go to the Administrator menu. Enter the Fax settings - Analog Fax Settings submenu. Verify the Block No Name Fax user setting. Is it enabled? Go to step 16.Go to step 17. 16Disable Block No Name Fax user setting. Did this fix the issue? Problem resolved.Go to step 17.
2-56 Service Manual 7013-XXX 17Go to the Administrator menu. Enter the Fax settings - Analog Fax Settings submenu. Verify the remote device number is not in the Banned Fax List user setting. Is the remote device number in the banned fax list? Go to step 18.Go to step 19. 18Remove the remote number from the banned fax list. Did this fix the problem? Problem resolved.Go to step 19. 19Adjust the “Receive Threshold” setting in the SE menu. Press **411 to enter the SE menu, enter Modem settings, and select “Receive Threshold”. Test by adjusting the received signal level by decreasing/increasing the”Receive Threshold” setting in steps of 2db. For example, if default value is -43 db, changing it to -45db will decrease the received signal level by 2db, and changing it to -41db will increase the received signal level by 2db. Recommended adjustment range is between -33db and -48db (in 2db steps). Did this fix the problem? Problem resolved.Go to step 20. 20Press **411 to enter the SE Menu. Select “Print Logs”. Print the T30 transmission/ job log. Check the error code being reported. See “Service error codes” on page 2-17. Perform the suggested resolution for the error. Did this fix the problem? Problem resolved.Contact your second-level of support. See “Escalating a fax issue to second-level support” on page 2-57. Step Questions / actions Yes No