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Lexmark X264 Service Manual

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    							Repair information 4-83
    7013-XXX
    Wireless antenna removal
    1.Remove the right side printer cover. See “Right side printer cover removal” on page 4-73.
    2.Disconnect the wireless card cable (A) from the wireless card.
    3.Remove the two screws (B) from the antenna.
    4.Remove the wireless antenna.
    A
    B 
    						
    							4-84  Service Manual 7013-XXX
    Wireless card removal
    1.Remove the right side printer cover. See “Right side printer cover removal” on page 4-73.
    2.Remove the wireless antenna. See “Wireless antenna removal” on page 4-83.
    3.Pinch the standoff (A) with a pair of needle-nosed pliers to remove the wireless card.
    A 
    						
    							Locations and connections 5-1
    7013-XXX
    5.  Locations and connections
    Locations
    Front view
    Number Part
    1
    Front door release button
    2Printer control panel
    3Automatic document feeder (ADF)
    4Controller board door
    5Front door
    6Multipurpose feeder door
    Note: This could be the manual feeder door, 
    depending on the printer model.
    7
    Standard 25-sheet tray (Tray 1)
    8Standard exit bin
    123
    4
    5
    6
    7
    8 
    						
    							5-2  Service Manual 7013-XXX
    Rear view
    Number Part
    1
    Rear door
    2Ethernet port
    3Wireless antenna
    Note: The wireless antenna appears on 
    wireless models only.
    4
    Fax ports
    Note: Fax ports appear on fax models only.
    5
    USB port
    6Printer power cord socket
    7Power switch
    8Locking device
    1
    2
    8
    47
    3
    6
    5 
    						
    							Locations and connections 5-3
    7013-XXX
    Controller board connector pin values 
    						
    							5-4  Service Manual 7013-XXX
    Note:  See the wiring diagram at back of book.
    These values were measured with all connections made (plugged) or with only one connector at a time 
    unplugged to expose the pins. Always disconnect and connect with the printer power off. Otherwise, the values 
    below may not match.
    Connector Pin # Value  Connector description
    Print engine connectors
    J3 1, 4 Ground Wireless
    55V dc
    63.3V dc
    J5 1 0.6 V dc Toner level sensor
    2 Ground
    30 V dc
    J6 1 5 V dc (door closed) Cover open sensor
    0 V dc (door open)
    25 V dc
    3 Ground
    J7 1 5 V dc Toner patch sensor
    31 V dc
    4 Ground
    55 V dc
    J8 1 > 0 V dc Hsync (Printhead)
    2, 3 5 V dc
    4, 5, 6, 7 Ground
    J9 1 24 V dc Duplex solenoid
    2 24 V dc, 0V unplugged
    J10 1 5V unplugged Narrow media sensor
    25 V dc
    3 Ground
    J11 1 5 V dc Thermistor
    2 Ground
    J12 1, 10 5 V dc LSU
    92.9 V dc
    J13 1 24 V dc, 0V unplugged Cooling fan
    2 24 V dc
    J14 2 5V dc Operator panel
    4, 7 Ground
    63.3V dc
    J15 Smart chip
    J17 1 > 0 V dc, 5V dc unplugged Exit sensor
    25 V dc
    3 Ground 
    						
    							Locations and connections 5-5
    7013-XXX
    J19 1, 4 0.1 V dc, 5Vdc unplugged Main motor
    2, 3, 6 5 V dc
    5 Ground
    7, 8, 9 24 V dc
    J22 1, 3, 5, 7, 11, 13, 
    155V dc unplugged LVPS/HVPS
    4 5V dc unplugged
    6 24V dc unplugged
    17, 19 24V dc unplugged
    J26 1 1.1 V dc, 5V dc unplugged MPF sensor
    25 V dc
    3, 4 Ground
    J27 1 24 V dc Paper feed clutch
    2 24 V dc, 0V dc unplugged
    J28 1 24 V dc MPF clutch
    2 24 V dc, 0V dc unplugged
    J29 1 24 V dc Manual clutch solenoid
    2 24 V dc, 0V dc unplugged
    J30 1, 4 1.1 V dc, 5V dc unplugged Duplex/paper in
    2, 5 5 V dc
    3, 6 Ground
    J31 1, 4 3.3 V dc Tray 2
    2 24 V dc
    6 Ground
    Scan-imaging connectors
    J1 1 +5V Home sensor
    2 Ground
    3HOME_C
    J2 1 FB_LAMP_ON CCD
    2 FB_POWER_SAVER
    3+14V
    4+14V
    5+5V
    6+5V
    7 FBR_CCD_TRANSFER
    8 Ground
    9 FB_CCD_PHASE2_R
    10 FB_CCD_PHASE1_R
    11 Ground
    12 FB_CCD_RESET_R
    J2 continued 13 Ground CCD
    14 FB_CCD_CLAMP_R Connector Pin # Value  Connector description 
    						
    							5-6  Service Manual 7013-XXX
    J4 1 I0A_ADF_C ADF
    2 I1A_ADF_C
    3 Ground
    4 DIRA_ADF_C
    5 Ground
    6 I0B_ADF_C
    7 I1B_ADF_C
    8 Ground
    9 DIRB_ADF_C
    10 Ground
    11 +24V
    12 +24V
    13 Ground
    14 +5V
    15 PAP_PRES2_2
    16 PAP_PRES3_C
    17 VREF2_ADF_C
    18 PAP_PRES_C
    19 ADF_CVR_C
    20 FIRST_SCAN_C
    21 FB_CVR_C
    22 SOL_EN_2
    J39 1 FAX_CS Fax
    2 Ground
    3 SPI_DI
    4 Ground
    5 SPI_DOUT
    6 Ground
    7 SPI_SCLK
    8 Ground
    9FAX_INT
    10 +5V
    11 RESET_TO_MODEM
    12 +3.3V
    13 +3.3V
    14 NC_J25_J4
    JFBM1 1 FBA- Flatbed motor
    2FBA
    3FBB
    4FBB- Connector Pin # Value  Connector description 
    						
    							Preventive maintenance 6-1
    7013-XXX
    6.  Preventive maintenance
    This chapter describes procedures for printer preventive maintenance. Follow these recommendations to help 
    prevent problems and maintain optimum performance.
    Safety inspection guide
    The purpose of this inspection guide is to aid you in identifying unsafe conditions.
    If any unsafe conditions exist, then find out how serious the hazard could be and if you can continue before you 
    correct the hazard.
    Check the following items:
    •Damaged, missing, or altered parts, especially in the area of the On/Off switch and the power supply 
    •Damaged, missing, or altered covers, especially in the area of the top cover and the power supply cover 
    •Possible safety exposure from any non-Lexmark attachments
    Lubrication specifications
    FRUs are typically lubricated as needed from the factory. If not, then lubricate only when parts are replaced or 
    as needed, not on a scheduled basis. Use of lubricants other than those specified can cause premature failure. 
    Some unauthorized lubricants may chemically attack parts. Use P/N 99A0394 (Nyogel 744) to lubricate 
    appropriate areas. Lubricate gears that were lubricated in the original part.
    Maintenance kits
    Maintenance kits
    DescriptionPart number
    Low voltage (110 V) maintenance kit
    Note: The fuser maintenance kit installation is 
    recommended every 120,000 pages.
    Note: The kit includes:
    •  Fuser (P/N 40X5344)
    • Tray 1 ACM feed tires (P/N 40X5451) 
    • Transfer roll (P/N 40X5364)
    40X5400
    High voltage (220 V) maintenance kit
    Note: The fuser maintenance kit installation is 
    recommended every 120,000 pages.
    Note: The kit includes:
    •  Fuser (P/N 40X5345)
    • Tray 1 ACM feed tires (P/N 40X5451) 
    Transfer roll (P/N 40X5364)
    40X5401 
    						
    							6-2  Service Manual 7013-XXX
    100 V maintenance kit
    Note: The fuser maintenance kit installation is 
    recommended every 120,000 pages.
    Note: The kit includes:
    •  Fuser (P/N 40X5346)
    • Tray 1 ACM feed tires (P/N 40X5451) 
    Transfer roll (P/N 40X5364)
    40X5402
    ADF Maintenance kit40X5807
    ADF separator roll 40X7545
    ADF separator pad40X8419
    Exit guide 40X5372
    Maintenance kits
    Description Part number 
    						
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