Lawn Mower EMAK El 63 Instructions Manual

							INTRODUCTION
Dear Customer,
Thank you for having chosen one of our products. We hope that you will get
complete satisfaction from using your new machine and that it will fully meet all
your expectations.
This manual has been compiled in order that you may get to know your machine
and to be able to use it safely and efficiently. Don’t forget that it forms an integral
part of the machine, so keep it handy so that it can be consulted at any time and
pass it on to the purchaser if you resell the machine.
This new machine of yours has been designed and made in line with current reg-
ulations, and is safe and reliable if used for cutting and collecting grass accord-
ing to the instructions given in this manual (proper usage). Using the machine in
any other way or ignoring the instructions for safe usage, maintenance and
repair is considered incorrect usage which will invalidate the guarantee and
the manufacturer will decline all responsibility, placing the blame with the user for
any damage or injury to himself or others in such cases.
Since the product is continually being improved, you may find slight differences
between your machine and the descriptions contained in this manual. Certain
modifications can be made to the machine without prior warning and without the
obligation to update the manual, although the essential safety and function char-
acteristics will remain unaltered. In case of any doubts, do not hesitate to con-
tact your Retailer. And now enjoy your work!
AFTER-SALES SERVICE
This manual gives all the necessary instructions for using the machine and the
basic maintenance that may be carried out by the user.
For any information not contained here, contact your Local Retailer or a
Licensed Service Centre.
If you wish, your Retailer will be pleased to offer a maintenance programme per-
sonalised to your needs. This will enable you to keep your new acquisition in
peak performance, maintaining its value.
EN 1 INTRODUCTION 
						

							TABLE OF CONTENTS
1. SAFETY.......................................................................................................... 3
Regulations for using the machine safely
2.  IDENTIFICATION OF THE MACHINE AND COMPONENTS....................... 6
Explanations on how to identify the machine and its main components
3. UNPACKING AND ASSEMBLY...................................................................... 8
Explanations on how to remove the packing and on how to assemble
separated parts
4. CONTROLS AND INSTRUMENTS.............................................................. 11
Position and functions of all the controls
5. HOW TO USE THE MACHINE..................................................................... 15
Provides indications for working efficiently and safely
5.1Safety recommendations  ....................................................................... 15  
5.2Why the safety devices cut in  ................................................................ 15
5.3Preliminary operations before starting work  .......................................... 16  
5.4Using the machine .................................................................................. 19
5.5Using on slopes ...................................................................................... 25
5.6Transporting ........................................................................................... 25
5.7Advice on how to obtain a good cut  ...................................................... 26
6. MAINTENANCE............................................................................................ 27
All the information for maintaining the machine in peak efficiency
6.1Safety recommendations  ....................................................................... 27
6.2Routine maintenance  ............................................................................. 28
6.3Checks and adjustments ........................................................................ 30
6.4Dismantling and replacement  ................................................................ 33
7. TROUBLESHOOTING .................................................................................. 35
A help in quickly resolving any problems
8. ACCESSORIES ON REQUEST.................................................................... 38
A description of the accessories available for particular types of work
9. SPECIFICATIONS......................................................................................... 39
A summary of the main specifications of your machine  
EN 2TABLE OF CONTENTS 
						

							1. SAFETY
1.1 HOW TO READ THE MANUAL
This manual describes various versions of the machine, which mainly differ in:
– the inclusion of components or accessories which may not be available in
some areas;
– special equipment fitted.
The symbol  highlights all the differences in usage and is followed by the indi-
cation of the version that it refers to.
The symbol “ ☛” makes a reference to another part of the manual where further
information or clarification can be found.
Some paragraphs in the manual containing information of particular importance
for safety and operation are highlighted and signify the following:
or    These give details or further informa-
tion on what has already been said, and aim to prevent damage to the
machine.
Non-observance will result in the risk of injury to oneself
or others.
Non-observance will result in the risk of serious injury or
death to oneself or others.
Whenever a reference is made to a position on the machine
“front”, “back”, “left” or “right” side, this is determined by facing the direction
of forward travel.
For all usage and maintenance operations on the engine or
the battery which are not described in this manual, consult the relevant manu-
als which form an integral part of all the documentation supplied with the
machine.
IMPORTANT
NOTE
!DANGER!
!WARNING!
IMPORTANTNOTE
➤
EN 3 SAFETY 
						

							1.2 SAFETY REGULATIONS
(read carefully before using the machine)
A) TRAINING
1) Read the instructions carefully. Be familiar
with the controls and the proper use of the
equipment.
2) Never allow children or people unfamiliar
with these instructions to use the machine.
Local regulations can restrict the age of the
operator.
3) Never mow while people, especially child-
ren, or pets are nearby.
4) Bear in mind that the operator or user is
responsible for accidents or hazards occurring
to other people or their property. 
5) Do not carry passengers.
6) All drivers should seek and obtain profes-
sional and practical training which should
emphasise:
– the need for care and concentration when
working with the machine;
– control of a machine sliding on a slope will
not be regained by the application of the
brake. The main reasons for loss of control
are:
– insufficient wheel grip;
– being driven too fast;
– inadequate braking;
– the type of machine is unsuitable for its
task;
– lack of awareness of the effect of ground
conditions, especially slopes;
B) PREPARATION
1) While mowing, always wear substantial
footwear and long trousers. Do not operate
the equipment when barefoot or wearing open
sandals. 
2) Thoroughly inspect the area where the
equipment is to be used and remove all
objects that can be thrown by the machine.
3) DANGER! Petrol is highly flammable:
– store fuel in containers specifically designed
for this purpose;
– refuel outdoors only and do not smoke while
refuelling;
– add fuel before starting the engine. Never
remove the cap of the fuel tank or add petrol
while the engine is running or when the
engine is hot;
– if petrol is spilled, do not attempt to start the
engine but move the machine away from the
area of spillage and avoid creating any source
of ignition until the petrol vapours have dissi-
pated;
– replace all fuel tank and container caps
securely.4) Replace faulty silencers.
5) Before use, always visually inspect to see
that the blade, blade bolts and cutter assem-
bly are not worn or damaged. Replace the
worn or damaged blade and bolts in sets to
preserve the balance. 
C) OPERATION
1) Do not operate the engine in a confined
space where dangerous carbon monoxide
fumes can develop.
2) Mow only in daylight or good artificial light. 
3) Before attempting to start the engine, dis-
engage the blade and shift into neutral.
4) Do not use on slopes of more than 10°
(17%).
5) Remember there is no such thing as a
“safe” slope. Travelling on grass slopes re-
quires particular care. To guard against over-
turning: 
– do not stop or start suddenly when going up
or downhill;
– engage the clutch slowly and always keep
the machine in gear, especially when travelling
downhill;
– machine speeds should be kept low on
slopes and during tight turns;
– stay alert for humps, hollows and other hid-
den hazards;
– never mow across the face of the slope.
6) Stop the blade from rotating before cross-
ing surfaces other than grass.
7) Never operate the machine with defective
guards, or without safety protective devices in
place. 
8) Do not change the engine governor settings
or overspeed the engine. Operating the engine
at excessive speed can increase the hazard of
personal injury. 
9) Before leaving the operator’s position:
– disengage the blade and lower the cutting
deck;
– change into neutral and set the parking
brake;
– stop the engine and remove the key (  in
the electric start models):
10 Disengage the blade, stop the engine and
remove the ignition key (  in the electric start
models):
– before clearing blockages or unclogging
chutes;
– before cleaning, checking or working on the
machine;
– after striking a foreign object. Inspect the
machine for any damage and make repairs
➤
➤
EN 4SAFETY 
						

							1.3 SAFETY LABELS
Your machine must be used with care. Therefore, labels have been placed on the
machine to remind you pictorially of the main precautions to take during use.
These labels are to be considered an integral part of the machine.
If a label should fall off or become illegible, contact your Retailer to replace it.
Their meaning is explained below.
EN 5 SAFETY
before restarting and operating the equip-
ment;
– If the machine starts to vibrate abnormally
(inspect it immediately). 
11) Disengage the blade when transporting or
whenever it is not in use. 
12) Stop the engine and disengage the blade:
– before refuelling;
– before removing the grass-catcher.
13) Reduce the throttle setting before stop-
ping the engine.
D) MAINTENANCE AND STORAGE
1) Keep all nuts, bolts and screws tight to be
sure the equipment is in safe working condi-tion.
2) Never store the machine with petrol in the
tank inside a building where fumes may reach
an open flame or spark.
3) Allow the engine to cool down before stor-
ing in any enclosure.
4) To reduce the fire hazard, keep the engine,
silencer, battery compartment and petrol stor-
age area free of grass, leaves, or excessive
grease.
5) Check the grass-catcher frequently for wear
or deterioration. 
6) Replace worn or damaged parts for safety.
7) If the fuel tank has to be drained, this
should be done outdoors.
8) When the machine is to be stored or left
unattended, lower the cutting deck.
1. Warning:Read the Operator’s Manual before
operating this machine.
2a. Warning: in the electric start models:
remove the key and read the instructions before
carrying out any maintenance or repairs.
2b.Warning: in the manual start models:
disconnect the spark plug cap and read the
instructions before carrying out any mainte-
nance or repairs.
3. Danger! Ejected objects:Do not operate
without the grass-catcher in place.
4. Danger! Ejected objects: Keep bystanders
away.
5. Danger! Machine rollover: Do not use this
machine on slopes greater then 10°.
6. Danger! Dismemberment:Make sure that children stay clear of the machine all the time
when engine is running.
7. Danger of cutting yourself.Blade in movement. Do not put hands or feet near or under the
opening of the cutting plate.
➤
➤
1
2a
2b
3
4
5
6
7 
						

							2. IDENTIFICATION OF THE MACHINE AND COMPONENTS
2.1 IDENTIFICATION OF THE MACHINE
The identification label located under
the seat has the essential data of each
machine.
The serial number (6) must be quoted
when you require technical assistance
or spare parts.
1.Acoustic power level according to directive 2000/14/CE
2.Conformity mark according to directive 98/37/EEC 
3.Year of manufacture
4.Operating engine speed in r.p.m (if indicated)
5.Type of machine
6.Serial number
7.Weight in kg
8.Name and address of Manufacturer
9.Type of transmission (if indicated)
2.2 NAME AND ADDRESS OF MANUFACTURER
The machine is composed of a series of main components that have the follow-
ing functions:
11. Cutting deck:this is the guard enclosing the rotating blade.
12. Blade:this is what cuts the grass. The wings at the ends help convey the
cut grass towards the collector channel.
EN 6IDENTIFICATION OF THE MACHINE AND COMPONENTSI
Write the serial number of your machine
here.
✍
LWA
dB
kg
S/N
min-1
8547
39621 
						

							13. Collector channel:this is the part connecting the cutting deck to the grass-
catcher. 
14. Grass-catcher:as well as collecting the grass cuttings, this is also a safety
element in that it stops any objects drawn up by the blade from being
thrown outside of the machine.
15. Engine:this moves the blade and drives the wheels. Its specifications and
regulations for use are described in a specific manual.
16. Batteria (  only in the electric start models): provides the energy for
starting the engine. Its specifications and regulations for use are described
in a specific manual.
17. Driver seat:this is where the machine operator sits. It has a sensor which
detects the presence of the operator and acts as a safety device.
18. Labels for regulations and safety:give reminders on the main provisions
for working safely, each of which is explained in chapter 1.
19. Engine cover:for access to the engine
➤
EN 7 IDENTIFICATION OF THE MACHINE AND COMPONENTSI
181915171614
111213 
						

							3. UNPACKING AND ASSEMBLY
The machine is supplied without engine oil or fuel. Before
starting up the engine, fill with oil and fuel following the instructions given in
paragraph 5.3.3. and in the engine manual.
For storage and transport reasons, some components of the machine have to be
assembled after their removal from the packing. Final assembly is carried out by
following these simple instructions.
3.1 UNPACKING
When unpacking the machine, take care to gather all the individual parts, fittings
and documentation.
o avoid damaging the cutting deck when getting the machine
down from the pallet, take it to the maximum height and be very careful.
The supply includes:
– the battery;
– bolts and screws, necessary for completing the assembly;
– a syringe for draining the engine oil.
In addition  (  in the electric start models): 
– a battery charger;
– 2 starter keys;
– a spare 10 A fuse, to be kept in case of
necessity.
3.2 FITTING THE STEERING WHEEL
Put the machine on a flat surface and
straighten up the front wheels.
1. fit the bellows (1) onto the column (2);
2. fit the steering wheel and its column (2)
onto the protruding shaft (3) and fasten it
with the screws (4) and nuts (5) supplied,
using both holes on the shaft (3).
➤
NOTE
IMPORTANT
EN 8UNPACKING AND ASSEMBLY
5
3
1
2
5
4 
						

							3.3 FITTING THE SEAT
1. Fit the seat (1) onto the plate (2) using the
screws (3).
3.4 FITTING THE BLADE ENGAGEMENT
LEVER
1. Fit the end of the lever (1) on the projecting
part of the pin (2) and fix it all by tightening
the screw (3) and nut (4). 
3.5 CONNECTING THE BATTERY(  sonly in the electric start models):
1. Position the battery (1) in its compart-
ment under the seat;
2. connect the battery connector (2) to the
machine connector (3);
3. fit the spring (4) to hold the battery in
place;
4. recharge the battery by following the
instructions in the manual (☛6.2.5).
Never start the engine until the battery is fully charged!
Follow the battery manufacturers instructions regard-
ing safe handling and disposal.
!WARNING!
IMPORTANT
➤
EN 9 UNPACKING AND ASSEMBLY
3
1
2
3
1
23
4
1
32
4 
						

							3.6 FITTING THE GRASS-CATCHER
Identify the screws to be used by following the drawing that shows them in their
actual size.
1. Fit the upper frame (1) in the upper slots (2) of the canvas cover (3);
2. join the two pieces of the frame (1) and (4) using the screws (5). Fit the two tie
rods (6) and fasten them by using the screws (7);
3. hook the plastic profiles (8) onto the front frame tubes (4) with the aid of a
screwdriver (9).
4. insert the handle (10) into the holes of the cover (11) and attach this to the
frame using the screws (12);
5. fit the rear handle (13) and fasten it with the screws (14).
EN 10UNPACKING AND ASSEMBLY
7
5
1210
1
1
4
5
1
14
13
6
4
7
11
1314
1210
4
221
6
8
8
3
CLAK
9
5 (x 2)
7 (x 4)
12 (x 2)
14 (x 2)