Land Rover Defender Workshop Rover Manual

							ELECTRICAL11
REPAIR
Refit
12. Fitnew fuse.
13. Position instrument paneltofascia cowlarea
and reconnect immobiliser warninglightleads,
gearbox oiltemperature lead,heated rearscreen
leads, alarmLEDpluglead, mainharness
multi-plugs andspeedometer cable,
14. Secure instrument paneltofascia cowlwith4
screws
See INSTRUMENTS, Repair,
Instrument panel.
15.Fitsteering wheelSeeSTEERING, Repair,
Steering wheel.
16.Reconnect batterynegative lead.
17. Fitbattery access cover.
18. FitLH front seatcushion. GENERATOR Service
repairno-86.10.02
Remove 1. Disconnect battery.
2. Remove drivebelt
SeeAuxiliary drivebelt.
3.Unscrew 3fixings, remove heatshield fromrear
of generator, anddisconnect electricalleads
from generator.
4. Remove generator bottomfixingbolt.
5. Remove longthrough boltfrom topfixing andlift
generator fromengine.
Refit 6. Fitgenerator toengine mounting bracketand
secure withtopand bottom fixingbolts.
7. Connect electrical leads.
8. Fitheat shield.
9. Fitdrive belt
SeeAuxiliary drivebelt;Refit.
10. Reconnect battery.   
						

							86ELECTRICAL
12 REPAIR
AUXILIARY
DRIVEBELT
Service repairno-86.10.03
NOTE: Ifcast lines ontensioner armand
tensioner springcasearealigned, anew
drive beltmust befitted.
Remove 1. Disconnect battery.
2. Remove fancowl
See COOLING SYSTEM,
Repair, Fancowl.
3.Apply ringspanner totensioner pulleyretaining
bolt.
4. Turn spanner torelease pulleytension frombelt.
5. Detach beltfrom pulley.
6. Release tensioner.
7. Complete removalofbelt. Mark direction onbelt
if refitting.
Refit 8. Using ringspanner, releasepulleytensioner and
fit new drive belt.
9. Remove ringspanner, drivebeltwill
automatically tension.
10. Fitfan cowl
See COOLING SYSTEM,Repair,
Fan cowl.
STARTER MOTOR
Service repairno-86.60.01
Remove 1. Disconnect battery.
2.Disconnect electricalleadsfromstarter solenoid.
3. Remove 3fixings securing startermotorto
flywheel housing.
4. Withdraw startermotor.
Refit 5. Locate startermotorandsecure toflywheel
housing.
6. Reconnect electricalleadstostarter solenoid.
7. Reconnect battery.   
						

							ELECTRICAL13
REPAIR
HEADLAMP Service
repairno-86.40.02
Remove
1. Remove screwsretaining sideanddirection
indicator lamps.
2. Withdraw lampunitsanddisconnect plugs.
3. Remove 2screws andwithdraw headlamp
finisher.
4. Remove 2headlamp retainingscrews.
5. Rotate headlamp clockwise, disengage from
body, andliftout headlamp.
6. Disconnect multi-plugtorelease headlamp. On
vehicles fittedwithheadlamp levellingunit,also
release unitharness plug
SeeHeadlamp
levelling unit.
7.Remove rubbercover.
8. Release springclipand withdraw headlamp
bulb.
NOTE: Donot touch bulbglass with
fingers. Ifnecessary, cleanbulbwith
methylated spirits. Refit
9. Fitbulb toheadlamp andretain withspring clip.
10. Fitrubber coverandreconnect multi-plug. If
applicable, fitheadlamp levellingunitplug
See
Headlamp levellingunit.
11.Locate headlamp inbody androtate
anti-clockwise toengage.
12. Fitheadlamp retainingscrews.
13. Fitheadlamp finisher,sideanddirection
indicator lamps.
14. Check mainbeam alignment
SeeHeadlamp
beam alignment.   
						

							86ELECTRICAL
14 REPAIR
SIDE,
TAILANDDIRECTION INDICATOR LAMPS
Service repairno-86.40.34 -Front sidelamp
Service repairno-86.40.45 -Tail lamp
Service repairno-86.40.42 -Front direction
indicator lamp
Service repairno-86.40.43 -Rear direction
indicator lamp
Remove
1. Remove 2screws andwithdraw lampunit.
2. Hold bulbholder andtwist lenstorelease.
3. Push andtwist bulbtoremove fromholder.
Refit 4. Fitnew bulb, ifnecessary.
5. Fitbulb holder tolamp lens.
6. Secure lamptovehicle. SIDE
REPEATER LAMP
Service repairno-86.40.53.
Remove
1. Push lensfirmly tothe right.
2. Lift leftedge andwithdraw lampunitfrom wing.
3. Twist bulbholder andrelease fromlens.
4. Pull bulb from holder.
Refit 5. Fitnew bulb, ifnecessary.
6. Fitbulb holder tolens.
7. Locate lampunitinwing andpush firmly tothe
left tosecure.   
						

							ELECTRICAL15
REPAIR
REAR
NUMBER PLATELAMP-BULB RENEWAL
Service repairno-86.40.85
Remove
1. Remove singlescrewsecuring lampcover and
lens tobulb holder.
2. Remove bulb/sfromholder.
Refit 3. Fitnew bulb/s.
4. Fitlamp lensandcover. REAR
NUMBER PLATELAMP
Service repairno-86.40.86
Remove
1. Remove singlescrewandremove lampcover
and lens.
2. Uncsrew 2fixings andremove metalcover to
gain access tolamp fixings andharness leads
inside vehicle.
3. Disconnect lampleads fromharness.
4. Remove 2bolts, nutsandwashers securing
lamp tovehicle body.
5. Remove bulbholder, complete withrubber seal
and mounting plinth.
Refit 6. Feed lampunitleads through vehiclebodyand
secure bulbholder, sealandplinth.
7. Fitlamp leads toharness connectors.
8. Fitcover toconceal lampfixings.
9. Fitlens andlamp cover.    
						

							86ELECTRICAL
16 REPAIR
REVERSE
ANDFOGGUARD LAMP-BULB
RENEWAL Service repairno-86.40.90
Remove
1. Remove twoscrews withsealing washers and
remove lensfrom lamp body.
2. Push andtwist bulbtorelease fromholder.
3. Clean interior oflamp andlens.
Refit 4. Fitnew bulb.
5. Fitlens tolamp body. REVERSE
ANDFOGGUARD LAMP
Service repairno-86.40.91 -Reverse lamp
Service repairno-86.40.99 -Fog guard lamp
Remove1. From underneath thevehicle, liftprotective flap
and disconnect lampleads atharness
connectors.
2. Unscrew 2nuts andwashers andwithdraw lamp
unit from vehicle.
Refit 3. Feed lampleads through grommet andlocate
lamp studs invehicle body.
4. Fitretaining nutsandreconnect lampleads to
vehicle harness.   
						

							ELECTRICAL17
REPAIR
INTERIOR
LAMP-BULB REMOVAL
Service repairno-86.45.01
Remove
1. Prise lensfrom lamp unit.
2. Spread bulbholder contacts andrelease bulb.
Refit 3. Spread bulbholder contacts andfitnew bulb.
4. Fitlamp lens. INTERIOR
LAMP
Service repairno-86.45.02
Remove
1. Prise lenscover fromlamp unit.
2. Remove 2nuts securing lampunittoheadlining
and roof mounting bracket.
3. Remove lampunitfrom mounting bracketstuds
and disconnect harnessplug.
4. Remove interiorlamp.
Refit 5. Reconnect harnessplugandlocate lampuniton
mounting bracketstuds.Ensure lampswitch
eyelet iscorrectly seatedonlamp unitbase.
6. Secure lampunittomounting bracketandfit
lamp lens.    
						

							86ELECTRICAL
18 REPAIR
REVERSE
LAMPSWITCH
Service repairno-37.27.01
Remove The reverse lampswitch islocated onthe LHside of
the gearbox extension housingandisaccessible from
underneath thevehicle.
1. Place vehicle onsuitable ramp.
2.Disconnect reverselampswitch leadmulti-plug
from harness connector.
3. Unscrew switchfromextension housing.
Refit 4. Fitnew switch togearbox extension housing.
Tighten to
25Nm (18lbf/ft).
5.Fitlamp switch leadmulti-plug toharness
connector.
6. Check operation oflamp switch. WARNING
LAMPASSEMBLY
Service repairno-86.45.60 -Warning lamp
assembly Service repairno-86.45.61 -Warning lampbulb
renewal Remove
1. Disconnect battery.
2.Remove 2screws andwithdraw warninglight
assembly frominstrument panel.
3. Remove multi-plug togive access towarning
lamp bulbs.
4. Twist bulbholder andpullitfrom itssocket.
5. Pull bulb from holder.
Refit 6. Fitnew bulb andrefitholder.
7. Fitmulti-plug.
8. Fitwarning lampassembly toinstrument panel
9. Reconnect battery.   
						

							ELECTRICAL19
REPAIR
INSTRUMENT
ILLUMINATION -BULB RENEWAL
Service repairno-86.45.49 -Speedometer
Service repairno-86.45.51 -Temperature gauge
Service repairno-86.45.52 -Fuel gauge
Remove 1. Disconnect battery.
2.Remove 4screws retaining instrument panel.
3. Ease panel forward anddisconnect
speedometer cabletoimprove accessto
illumination bulbs.
4. Twist bulbholder andpullfrom socket.
5. Pull bulb from holder.
Refit 6. Fitnew bulb andrefitholder.
7. Reconnect speedometer cableandfitinstrument
panel.
8. Reconnect battery. STARTER
SWITCH
Service repairno-86.65.03
Remove 1. Remove instrument panel
SeeINSTRUMENTS,
Repair, Instrument panel.
2.Remove steeringcolumnnacelleSee
STEERING, Repair,Steering columnnacelle.
3.Note position ofharness leadsonback ofstarter
switch anddisconnect lukars.Iffitted, remove
alarm system passive coilfrom switch
See
Passive coil.
4.Remove singlescrewandwithdraw starter
switch fromsteering columnlock.
Refit 5. Fitnew switch insteering columnlock.
6. Connect harnessleadstostarter switch.
7. Ifapplicable, fitalarm system passive coil
See
Passive coil.
8.Fitsteering columnnacelleSeeSTEERING,
Repair, Steering columnnacelle.
9.Fitinstrument panelSeeINSTRUMENTS,
Repair, Instrument panel.    
						

							86ELECTRICAL
20 REPAIR
WINDSCREEN
WIPER/WASHER SWITCH
Service repairno-84.15.34
Remove 1. Remove steeringcolumnnacelle
See
STEERING, Repair,Steering columnnacelle.
2.Disconnect switchmulti-plug frommain harness.
3. Remove 2screws andstarwasher securing
switch tomounting bracket.
4. Remove switchcomplete withharness.
Refit 5. Fitnew switch tomounting bracket.
6. Reconnect switchmulti-plug.
7. Fitsteering columnnacelle
SeeSTEERING,
Repair, Steering columnnacelle.
DIRECTION INDICATOR/HEADLAMP/HORN
SWITCH Service repairno-86.65.55
Remove 1. Remove steeringcolumnnacelle
See
STEERING, Repair,Steering columnnacelle.
2.Disconnect 3steering columnswitchmulti-plugs
from main harness.
3. Slacken clampscrewandwithdraw switch
assembly fromsteering column.
4. Remove fixingsanddetach windscreen
wiper/washer andmain lighting switches from
mounting bracket.
5. Renew complete direction
indicator/headlamp/horn switchandswitch
bracket assembly.
Refit 6. Fitmain lighting andwindscreen wiper/washer
switches tomounting bracket.
7. Position switchassembly onsteering column
and fully tighten clamp.
8. Reconnect switchmulti-plugs.
9. Fitsteering columnnacelle
SeeSTEERING,
Repair, Steering columnnacelle.