Land Rover Defender Workshop Rover Manual

							CHASSISANDBODY
25
REPAIR
REAR
ENDLINING -90/110 STATION WAGON
Service repairno-76.64.12
Remove 1. Remove rearendtrimpanel
See Rear end
trim panel
.
2. Remove reargrab handles
See Rear grab
handle
.
3. Carefully priseout6trim studs securing rearend
lining tomounting brackets.
4. Remove rearendlining.
Refit 5. Position rearendlining onmounting brackets
and secure with6trim studs.
6. Fitrear grab handles
See reargrab handle.
7. Fitrear endtrimpanel
See rearendtrim.   
						

							76CHASSIS
ANDBODY
26 REPAIR
FRONT
HEADLINING -90 STATION WAGON
Service repairno-76.64.10
Remove 1. Remove sunroof headlining finisher.
2. Remove sunvisors
See Sunvisors.
3. Remove interiorlamp
SeeELECTRICAL,
Repair, Interiorlamp
.
4. Remove interiormirrorandmounting plate
See
Interior mirror
.
5. Remove 4retaining screwsanddetach bothA
post trims.
6. Remove capsandunscrew frontseatbeltfixing
bolts fromBposts. 7.
Carefully prisesidetrimpanel capfastener from
B posts.
8. Carefully prise2cap fasteners, frombothsides,
securing headlining tobody atdoor aperture.
9. Carefully priseout5cap fasteners securingfront
and rear headlinings toroof.
10. From bothsides, pullside trimpanel inwards
enough torelease rearcorners offront
headlining.
11. Lower headlining andremove fromvehicle.NOTE: Takecarenottobend the
headlining onremoval andrefitting.
Refit
12. With assistance, raiseheadlining toroof.
13. Carefully pullside trimpanel inwards, onboth
sides, andslide headlining behindtrimpanel.
14. Position frontheadlining intorecess ofrear
headlining andsecure bothtoroof mounting
brackets with5cap fasteners.
15. Secure bothsides offront headlining tobody at
door apertures withcapfasteners. 16.
Fitside capfasteners atB posts.
17. Secure seatbelts toB posts andtighten boltsto
32Nm (24lbf/ft).Fitcaps tobolts.
18. FitApost trims.
19. Fitinterior mirror
SeeInterior mirror.
20. Fitinterior lamp
SeeELECTRICAL, Repair,
Interior lamp
.
21. Fitsun visors
See Sunvisors.
22. Fitsun roof headlining finisher.  
						

							CHASSISANDBODY
27
REPAIR
REAR
HEADLINING -90 STATION WAGON
Service repairno-76.64.11
Remove 1. Remove sidetrimpanels
See Side trimpanel.
2. Remove rearendlining
See Rear endlining.
3. Remove rearinterior lamp
SeeELECTRICAL,
Repair, Interiorlamp
.
4. Carefully priseout5trim studs securing rearand
front headlining toroof mounting brackets. 5.
Release frontcorners ofheadlining fromcant
rail, onboth sides.
6. Pull headlining forwardssufficiently toclear rear
end lining mounting brackets.
7. Release rearcorners ofheadlining fromcantrail,
on both sides.
8. Lower rearheadlining fromroofandremove
from vehicle.NOTE: Takecarenottobend headlining
on removal andrefitting.
Refit
9. With assistance, positionrearheadlining toroof
and locate rearcorners incant rail.
10. Push headlining rearwardsandposition over
rear endlining mounting brackets.
11. Locate frontcorners ofheadlining incant rail. 12.
Position frontedge ofrear headlining overfront
headlining andsecure withtrimstuds.
13. Adjust rearheadlining toachieve goodfitat all
corners.
14. Fitrear interior lamp
SeeELECTRICAL,
Repair, Interiorlamp
.
15. Fitrear endlining
See Rear endlining.
16. Fitside trimpanels
See Side trimpanel.   
						

							76CHASSIS
ANDBODY
28 REPAIR
TAIL
DOOR TRIMCASING
Service repairno-76.34.09
Remove
1. Unscrew 2bolts andremove grabhandle from
rear door.
2. Remove 2screws anddetach wipermotor cover.
3. Remove 7screws securing trimcasing todoor.
4. Remove 2screws andliftwiper motor harness
cover fromharness supportbracket.
5. Carefully release8clips securing trimcasing to
door.
6. Remove trimcasing andcollect doorlockcover.
Refit 7. Position doorlockcover, fittrim casing and
secure withclips.
8. Fitharness coverandsecure withtwoscrews.
9. Secure doorpanel withretaining screws.
10. Position wipermotor coverandsecure with2
screws.
11. Position grabhandle andsecure with2bolts. TAIL
DOOR LOCK
Service repairno-76.37.16
Remove 1. Remove doorcasing
See Taildoor trim
casing
.
2. Remove screws,washers andnutretainer plate
securing topoflock todoor.
3. Remove nuts,washers andstud retainer plate
securing bottomoflock todoor.
4. Withdraw lockassembly.
5. Remove doorlockgasket.
6. Clean sealant fromretainer plates.
7. Insert keyinto barrel.
8. Depress lockbarrel plunger andwithdraw barrel
from lock.
Refit 9. Fitnew barrel intolock.
10. Apply sealant tolock retainer plates.
11. Fitlock todoor withanew gasket.
12. Secure withretainer plates,screws, washers
and nuts.
13. Close doorandcheck forcorrect latching with
striker. Adjuststrikerasnecessary
See Tail
door striker -adjust
.
14. Fitdoor casing
See Taildoor trimcasing.   
						

							CHASSISANDBODY
29
REPAIR
TAIL
DOOR STRIKER -ADJUST
Service repairno-76.37.25
Adjust
1. Loosen strikersecuring screws.
2. Adjust strikerandretighten screws.
3. Close doorandcheck forcorrect latching with
door lock.
4. Carry outfurther adjustment asnecessary. Iffull
adjustment cannotbeachieved carryout
following:
5. Remove strikerandnutplate.
6. Elongate holesinbody metal which is
sandwiched betweenstrikerandnutplate.
7. Refit striker andadjust asnecessary.   
						

							76CHASSIS
ANDBODY
30 REPAIR
SUN
ROOF
Service repairno-76.83.01
Remove 1. Open sunroof fully.
2. Disengage springlockfrom operating handle
catch.
3. Holding sunroof atboth sides, release hinges
from locating brackets atfront ofouter frame. 4.
Remove sunroof.
5. Starting fromcentre rear,peelheadlining finisher
from inner frame.
6. Remove 18screws securing innerframe toouter
frame anddetach innerframe.
7. Lift outer frame fromroof.
NOTE: Assistance mayberequired to
remove thesun roof assembly.
Refit
8. Clean roofarea around outerframe seating.
9. Position outerframe onroof.
10. Fitinner frame toheadlining andsecure toouter
frame with18screws butdonot fully tighten.
11. Check alignment ofinner andouter frames with
roof mounting andheadlining, adjustas
necessary, andfully tighten fixingscrews to
10
Nm (7lbf/ft).
12. Starting fromcentre rear,fitheadlining finisher
lip into locating channel ofinner frame.
13. Press finisher firmlyoverinner frame and
continue aroundcomplete frame,ensuring
finisher liesflatonheadlining.
14. Fitsun roof hinges fullyintolocating brackets on
outer frame, andlower theglass panel.
15. Engage operating handlecatchwithspring lock
of outer frame andclose sunroof.  
						

							CHASSISANDBODY
31
REPAIR
INTERIOR
MIRROR
Service repairno-76.10.51
Remove
1. Prise interior mirrorarmfrom mounting plate.
2. Remove 3screws andremove mounting plate
from headlining.
Refit 3. Fitmounting platetoheadlining.
4. Locate lowerlugofmirror arminmounting plate
aperture.
5. Press mirror armfirmly toengage springclipin
mounting plateaperture. SUN
VISORS
Service repairno-76.10.47
Remove
1. Raise sunvisor.
2. Remove 2screws andcollect sunvisor.
Refit 3. Position sunvisor andsecure with2screws.    
						

							76CHASSIS
ANDBODY
32 REPAIR
BONNET
LOCK
Service repairno-76.16.21
Remove 1. Open bonnet.
2.Mark position ofguide plateandlock tobonnet
platform.
3. Remove 8screws securing grille.
4. Remove grille.
5. Remove 2bolts securing guideplateandlock.
6. Remove guideplate.
7. Release springsecuring locktobonnet platform.
8. Slacken clamping boltsecuring bonnetrelease
cable.
9. Remove lock.
Refit 10. Fitspring between lockandbonnet platform.
11. Position lockandguide platetobonnet platform
and nipupbolts.
12. Position guideplateandlock toposition marks
and tighten boltsto
10Nm (7lbf/ft).
13. Fitcable tolock andtighten clamping bolt.
14. Check operation ofrelease cableandadjust if
necessary.
15. Fitgrille andtighten securing screws.
16. Close bonnet. BONNET
RELEASE CABLE
Service repairno-76.16.29
Remove 1. Open bonnet.
2. Remove 8screws securing grille.
3. Remove grille.
4.Slacken clamping boltsecuring bonnetrelease
cable.
5. Remove cablefromlock.
6. Release cablefromcliponunderside ofbonnet
platform.
7. Feed cable through valance andcollect
grommet.
8. Release cablefromclipfixed towheelarch under
expansion tank.
9. Loosen clamping nutsecuring bonnetrelease
handle tomounting bracket.
10. Remove bonnetrelease handlefrommounting
bracket.
11. Withdraw cablethrough bulkhead.
Refit 12. Feed cable through bulkhead andfitbonnet
release handletomounting bracket.Tighten
clamping nut.
13. Route cablebehind expansion tankandfitto
securing clip.
14. Feed cable through valance.
15. Fitgrommet betweencableandvalance.
16. Fitcable tosecuring cliponunderside ofbonnet
platform.   
						

							CHASSISANDBODY
33
REPAIR
17.
Fitcable tolock andtighten clamping bolt.
18. Check operation ofrelease cableandbonnet
lock andadjust ifnecessary.
19. Fitgrille andtighten screws.
20. Close bonnet.  
						

							76CHASSIS
ANDBODY
34 REPAIR
LOWER
FASCIAPANEL(HEATER DUCT)
ASSEMBLY Service repairno-76.46.05
Remove
1. Disconnect battery.
2. Remove steeringwheel
SeeSTEERING,
Repair, Steering wheel
.
3. Remove steeringcolumnnacelle
See
STEERING, Repair,Steering columnnacelle
.
4. Remove instrument panel
SeeINSTRUMENTS,
Repair, instrument panel
.
5. Release heatercableatcontrol lever
See
HEATING ANDVENTILATION, Repair,Heater
control cable-air distribution
.
6. Remove 2screws, withdraw switchpanelfrom
lower fascia anddisconnect switchmulti-plugs.
7. Prise outLand Rover decalandremove screw
securing grabhandle tocrash pad.
8. Remove lowerscrew andliftgrab handle from
lower fascia panel.
9. On RH drive vehicles only,remove screw
securing LHside offinisher towiper motor cover.
10. Remove 4screws andremove bothdemister
vents fromcrash pad.
11. Remove 3screws securing crashpadtofascia
bulkhead.
12. Remove crashpad.
13. Remove radio,iffitted.
14. Remove 2trim studs securing radiohousing to
trim panel. Remove radiohousing.