Land Rover Defender Workshop Rover Manual
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CHASSISANDBODY 3 DESCRIPTION ANDOPERATION LAND ROVER 90 CHASSIS ALIGNMENT DIMENSIONS A -Front Datum B -Chassis Datum C -Front axlecentre line D -Rear axlecentre line 1. 239,0 -236,5 mm 2. 82,0 -79,5 mm 3. 633 mm 4. 2420,6 -2418,6 mm 5. 2306,4 -2305,4 mm 6. 981,2 -978,7 mm 7. 182,7 mm 8. 41,5 -37,0 mm 9. 252 -250 mm 10. 110mm 11. 2360mm -Wheelbase 12. 636-634 mm 13. 488-483 mm 14. 488-483 mm 15. 3431,1 -3426,1 mm 16. 588,3 -586,3 mm 17. 2313,8 -2311,8 mm 18. 590,5 mm 19. 295,25 mm 20. 519,60 -517,00 mm 21. 259,80 -258,50 mm 22. 1242,6 -1240,6 mm 23. 642,5 -639,5 mm 24. 750,9 mm 25. 439,5 -436,5 mm 26. 136,5 mm 27. 299,5 -295,5 mm 28. 103-100 mm 29. 131,5 -126,5 mm 30. 705,5 -704,5 mm 31. 705,5 -704,5 mm 32. 42,2 -40,2 mm 33. 491-486 mm 34. 594,2 -593,4 mm 35. 283,0 -282,2 mm 36. 32,25 -31,25 mm 37. 397-395 mm
76CHASSIS ANDBODY 4 DESCRIPTION ANDOPERATION LAND ROVER 110
CHASSISANDBODY 5 DESCRIPTION ANDOPERATION LAND ROVER 110 CHASSIS ALIGNMENT DIMENSIONS A -Front Datum B -Chassis Datum C -Front axlecentre line D -Rear axlecentre line 1. 4148 -4143 mm 2. 4009,5 -4005 mm 3. 978,7 -981,2 mm 4. 22-20 m m 5. 252 -250 mm 6. 239 -236,5 mm 7. 3023,3 -3022,3 mm 8. 3030,7 -3028,7 mm 9. 155 -153 mm 10. 871,2 -869,2 mm 11. 2794 mm-Wheelbase 12. 488-483 mm 13. 488-483 mm 14. 82-79,5 mm 15. 750,9 mm 16. 750,9 mm 17. 439,5 -436,5 mm 18. 439,5 -436,5 mm 19. 299,5 -295,5 mm 20. 500-495 mm 21. 500-495 mm 22. 594,2 -593,4 mm 23. 594,2 -593,4 mm 24. 283-282,2 mm 25. 283-282,2 mm 26. 1970 -1968 mm 27. 642,9 -639,5 mm 28. 750,9 mm 29. 290,5 mm 30. 295,5 mm 31. 299,5 -295,5 mm 32. 103-100 mm 33. 1177,5 -1175,5 mm 34. 1692,5 -1689,5 mm 35. 2610 -2606 mm 36. 2040,5 -2037,5 mm 37. 1912,5 -1909,5 mm 38. 1359 -1357 mm 39. 1573 -1571 mm 40. 270-268 mm 41. 665,5 -663,5 mm 42. 440-438 mm 43. 32,25 -31,25 mm
76CHASSIS ANDBODY 6 DESCRIPTION ANDOPERATION LAND ROVER 130
CHASSISANDBODY 7 DESCRIPTION ANDOPERATION LAND ROVER 130 CHASSIS ALIGNMENT DIMENSIONS A -Front Datum B -Chassis Datum C -Front axlecentre line D -Rear axlecentre line E -Chassis Datum,section A-A 1. 633,0 mmreference only 2. 3569,3 -3567,3 mm 3. 2421,8 -2419,8 mm 4. 2317,5 -2314,5 mm 5. 2188,3 -2185,3 mm 6. 2119,5 -2117,3 mm 7. 1990 -1988 mm 8. 1970 -1968 mm 9. 2401,8 -2399,8 mm 10. 110,0 mmreference 11. 149,7 -146,7 mmreference dimension NOTE:Theabove dimensions areforthe Land Rover 130chassis frame.Foradditional measurements, refertothe Land Rover 110chassis framedrawing andaligment dimensions.
76CHASSIS ANDBODY 8 DESCRIPTION ANDOPERATION CHASSIS FRAMEALIGNMENT With thevehicle assembled, acheck forchassis squareness canbemade asfollows: 1. Place thevehicle onalevel floor. 2. Mark measuring pointsatapproximately the locations showninLR4412M ensuringthatthe marks areexactly opposite oneach sideofthe chassis frame. 3. Hold aplumb lineagainst eachofthe measuring points inturn andmark thefloor directly beneath the plumb-bob. 4. Move thevehicle andmeasure diagonally between themarks madeonthe floor, ifthe chassis issquare thediagonals betweenthe related measuring pointsshould agreewithin 9,50 mm. 5. Chassis framedimensional checkscanbe made, withthevehicle upperstructure removed, referring tothe applicable illustrationand associated key.
CHASSISANDBODY 1 REPAIR DOORS RH rear door lockmechanism RHfront doorlockmechanism
76CHASSIS ANDBODY 2 REPAIR DOOR TRIMCASING Service repairno-76.34.01 -Front doors Service repairno-76.34.04 -Rear doors Remove 1. Prise openfinisher caps,remove 2screws, and detach doorpull. 2.Remove singlescrewbehind remote control lever. 3. Prise offremote controlleverbezel. 4. Prise offdoor locking buttonbezel. 5.Prise outwindow regulator handlecentre finisher, removeretaining screw,andwithdraw handle andbezel. 6. Using ascrewdriver torelease trimfasteners, carefully easetrimcasing fromdoor.
CHASSISANDBODY 3 REPAIR Refit 7. Remove anytrim fasteners heldindoor panel. Refit orinsert newclips totrim panel. 8. Ensure thatanti-vibration padsareinposition and offer-up trimcasing todoor. Alignfasteners with holes indoor andfirmly pushtriminto position. 9. Fitbezels tolocking buttonandremote control lever. 10. Fitsingle screwbehind remote controllever. 11. Fitdoor pulland secure with2screws and finisher caps. 12. Fitwindow regulator handleandretain with single screwandfinisher. WINDOW REGULATOR -REAR SIDEDOOR Service repairno-76.31.45 Remove 1. Remove doortrimcasing See Door trimcasing . 2. Remove plasticsheet. 3. Temporarily fithandle, windwindow uptoits fullest extent andsupport glasswithalength of timber, toprevent itfalling whenremoving regulator. 4. Remove 4screws retaining regulator to mounting panelandwithdraw regulatorwhilst sliding liftingarmbutton fromlifting channel. To assist thisoperation, removetimberandlower glass.
76CHASSIS ANDBODY 4 REPAIR Refit 5. Insert liftingarmbutton intolifting channel. 6. Position regulator sothat fixing holes line-up with holes inmounting panel. 7. Secure with4screws andtighten evenly. 8. Temporarily fithandle andcheck thatglass can be raised andlowered smoothly withouttight spots. 9. Fitplastic sheet. 10. Fitdoor trim See Door trimcasing. EXTERIOR HANDLE-REAR SIDEDOOR Service repairno-76.58.02 Remove 1. Remove doortrimcasing See Door trimcasing . 2. Peel back sufficient ofplastic sheettogain access tohandle mechanism. 3.Disconnect actuatingrodfrom handle operating lever. 4. Remove 2screws andwithdraw handleand bezels. Refit 5. Fithandle todoor ensuring thatboth bezels are in position -flat faces towards doorandsecure with 2screws. 6. Connect actuating rodtohandle operating lever and secure withspring clip. 7. Re-seal plasticsheet. 8. Fitdoor trimcasing See Door trimcasing.