Land Rover Defender Workshop Rover Manual
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GENERALSPECIFICATION DATA 5 INFORMATION SUSPENSION Type Coilsprings controlled bytelescopic dampersfront ................................................................................. andrear. Front Transverselocationofaxle byPanhard rod,andfore ................................................................................. andaftlocation bytwo radius arms.Anti-roll barfitted as standard on90models with265/75 tyresand130 models. Rear Foreandaftmovement inhibitedbytwo tubular trailing ................................................................................. links.Lateral location ofaxle byacentrally positioned A frame, upperlink assembly, boltedatthe apex toa ball joint mounting. Anti-rollbarfitted asstandard on 90 models with265/75 tyres,110models withself levelling unit,and130models. ROAD SPRING DATA 90 (2400 Kg) PartNo. ColourCode Front -Drivers side NRC9446 Blue/green Front -Passenger side NRC9447 Blue/yellow Rear -Drivers side NRC9448 Blue/red Rear -Passenger side NRC9449 Yellow/white 90 (2550 Kg) Front -Drivers side NRC9446 Blue/green Front -passenger side NRC9447 Blue/yellow Rear -Drivers side NRC9462 Green/yellow/red Rear -Passenger side NRC9463 Green/yellow/white 110 (3050 Kg) Front -both sides NRC8045 Yellow/yellow Rear -both sides NRC6904 Red/green 110 Levelled (2950Kg) Front -both sides NRC8045 Yellow/yellow Rear -both sides NRC7000 Green/white 110 (3400 Kg) Front -both sides NRC8045 Yellow/yellow Rear -both sides NRC6904 Red/green Rear helper springs -both sides RRC3266 Nocolour code 110 (3600 Kg) Front -Drivers side NRC9448 Blue/red Front -passenger side NRC9449 Yellow/white Rear -both sides NRC6904 Red/green Rear helper springs -both sides RRC3226 Nocolour code 130 (3500 Kg) Front -drivers side NRC9448 Blue/red Front -passenger side NRC9449 Yellow/white Rear -drivers side NRC6389 Red/red Rear -passenger side NRC6904 Red/green Front/rear helpersprings -both sides RRC3266 Nocolour code
04GENERAL SPECIFICATION DATA 6 INFORMATION SHOCK ABSORBERS Type Telescopic,double-acting non-adjustable ................................................................................. Bore diameter 35.47mm ................................................................... BRAKES Front service brake Caliper APLockheed, fouropposed pistons .............................................................................. Operation Hydraulic,selfadjusting ......................................................................... Disc 90-Solid, outboard, 110/130-Ventilated, outboard .................................................................................. Disc diameter 298mm(11.73 in) ................................................................... Disc thickness 90-14,1 mm(0.56in), 110/130-24mm (0.95in) .................................................................. Wear limit 1m m (0.04in) perside ofdisc ......................................................................... Disc run-out maximum 0,15mm(0.006in) ..................................................... Pad area 58cm2 (9.0 in2 ) .......................................................................... Total swept area 801,3cm2 (124.2 in2 ) ............................................................... Pad material Ferodo3440nonasbestos ..................................................................... Pad minimum thickness 3m m (0.12in) ................................................... Rear service brake Caliper APLockheed opposedpiston .............................................................................. Operation Hydraulic,selfadjusting ......................................................................... Disc Solid,outboard .................................................................................. Disc diameter 90-290 mm(11.42 in),110/130 -298 mm(11.73) ................................................................... Disc thickness 90-12,5 mm(0.49 in),110/130 -14,1 mm(0.56 in) .................................................................. Wear limit 90-0,38 mm(0.015 in),110/130 -1,0 mm (0.04 in) ......................................................................... perside ofdisc Disc run-out maximum 0,15mm(0.006 in) ..................................................... Pad area 90-30,5 cm2 (4.37 in2 ), 110/130 -36,2 cm2 (5.61 in2 ) .......................................................................... Total swept area 90-694 cm2 (106.98 in2 ) ............................................................... Pad material Ferodo3440nonasbestos ..................................................................... Pad minimum thickness 3m m (0.12 in) ................................................... Parking brake Type Mechanical,cableoperated drumbrake onthe rear of ................................................................................. thetransfer gearbox outputshaft Drum internal diameter 254mm(10.0 in) ..................................................... Width 70mm (2.75 in) ................................................................................ Pad material Ferodo3611nonasbestos ..................................................................... Servo/master cylinder Manufacturer Lucas .................................................................... Servo type LSC80 ........................................................................ Master cylinder type 25,4mm(1.0 in)diameter, tandem ......................................................... Pressure reducingvalve,failure conscious Cut-inpressure, 90-24 bar (360 Ibf/in2 ) ratio 4.0:1, ...................... 110-43 bar (645 Ibf/in2 ) ratio 2.9:1* NOTE: *Pressure reducingvalvesarenot fitted toall 110 specifications.
GENERALSPECIFICATION DATA 7 INFORMATION AIR CONDITIONING System CFCfreeexpansion valvesystem ............................................................................. Compressor SandenTRS105N ..................................................................... Refrigerant R134aCFCfree ....................................................................... Charge quantity 1.1Kg ................................................................ WIPER MOTORS Tailgate wipermotor Make/type IMOS(non-serviceable) ........................................................................ Running current,wetscreen at20 °C ambient 1.0to2.8 amps ................. Wiper speed, wetscreen at20 °C ambient 37to43 cycles perminute ....................... Windscreen wipermotor Make/type Lucas14Wuprated twospeed ........................................................................ Armature endfloat 0,1to0,2 mm ............................................................ Brush length, minimum 4,8mm .................................................... Brush spring tension 140to200 g ........................................................ Resistance ofarmature winding at 16ÊC (69ÊF) measured betweenadjacent commutatator segments 0.23to0.35 ohms ................................................... Light running, rackdisconnected: currentat13.5 V 2.0amps ......... Wiper speed, wetscreen, 60seconds fromcold Lowspeed -45 ±3 rev/min, Highspeed -65 ±5 .............. rev/min ELECTRICAL System 12volt, negative ground ............................................................................. BatteryMake/type -standard LandRover PartsandEquipment/Lucas maintenance ....................................................... free9-plate 072 Make/type -heavy duty LandRover PartsandEquipment/Lucas maintenance .................................................... free14-plate 663 GeneratorManufacturer MagnettiMarelli .................................................................... Type A127-100amp ................................................................................. Polarity Negativeground ............................................................................. Brush length: New 17mm ......................................................................... Worn, minimum freeprotrusion frommoulding 5m m ........ Brush spring pressure flushwithmoulding 1.3Nto2.7N ...................... Regulator voltage 13.6to14.4 volts ............................................................. Nominal output Generator speed 6000rev/min ..................................................... Control voltage 14volt ........................................................ Amp 65amp .........................................................................
04GENERAL SPECIFICATION DATA 8 INFORMATION Fuses Type Autofuse(bladetype)blowratings tosuit individual ................................................................................. circuits HornsMake/type MixoTR99 ........................................................................ Starter motor Make andtype Bosch12v ................................................................. BULBS REPLACEMENTBULBS TYPE Headlamps 12V60/55W Halogen Front sidelamps 12V5Wbayonet Side repeater lamps 12V5Wcapless Tail lamps 12V5/21W bayonet Direction indicatorlamps 12V21Wbayonet Number platelamp 12V5Wcapless Reverse lamp 12V21Wbayonet Rear fogguard lamp 12V21Wbayonet Interior rooflamps 12V10Wfestoon Instrument illumination 12V1.2Wcapless Warning lightpanel 12V1.2Wbulb/holder unit Hazard warning switch 12V1.2Wcapless CAUTION: Thefitting ofnew bulbs withwattages inexcess ofthose specified willresult indamage to vehicle wiringandswitches.
GENERALSPECIFICATION DATA 9 INFORMATION VEHICLE WEIGHTS ANDPAYLOAD When loading avehicle toits maximum (GrossVehicle Weight), consideration mustbetaken ofthe unladen vehicle weightandthedistribution ofthe payload toensure thataxle loadings donot exceed thepermitted maximum values. It is the customers responsibility tolimit thevehicles payloadinan appropriate mannersuchthatneither maximum axleloads norGross Vehicle Weightareexceeded. Maximum EECkerb weight anddistribution -all optional equipment VEHICLE AXLEWEIGHTS 90 models StandardHighload Front axle 1200Kg(2645 lb) ......................................................................... 1200Kg(2645 lb) Rear axle 1380kg(3042 lb) .......................................................................... 1500Kg(3307 lb) Gross vehicle weight 2400Kg(5291 lb) ........................................................ 2550Kg(5622 lb) 110 models LevelledUnlevelled Front axle 1200Kg(2645 lb) ......................................................................... 1200Kg(2645 lb) Rear axle 1750Kg(3858 lb) .......................................................................... 1850Kg(4078 lb) Gross vehicle weight 2950Kg(6503 lb) ........................................................ 3050Kg(6724 lb) 130 models Front axle 1580Kg(3483 lb) ......................................................................... Rear axle 2200Kg(4850 lb) .......................................................................... Gross vehicle weight 3500Kg(7716 lb) ........................................................ NOTE: Axleweights arenot accumulative. Theindividual maximumaxleweights andgross vehicle weight mustnotbeexceeded. EEC VEHICLE KERBWEIGHTS 90 models StandardHighload Soft top: 1695Kg(3736 lb) ............................................................................ 1699Kg(3745 lb) Pick-up: 1694Kg(3734 lb) ............................................................................ 1698Kg(3743 lb) Hard top: 1746Kg(3849 lb) .......................................................................... 1750Kg(3858 lb) Station wagon: 1793Kg(3952 lb) ................................................................. 1797Kg(3961 lb) 110 models Soft top: 1872Kg(4127 lb) ............................................................................ 1882Kg(4149 lb) Pick-up: 1880Kg(4144 lb) ............................................................................ 1890Kg(4166 lb) High capacity pick-up: 1917Kg(4226 lb) ...................................................... 1927Kg(4248 lb) Hard top: 1913Kg(4217 lb) .......................................................................... 1923Kg(4239 lb) Station wagon: 2018Kg(4448 lb) ................................................................. 2028Kg(4470 lb) County stationwagon: 2054Kg(4528 lb) ...................................................... 2064Kg(4550 lb) 130 models Crew caband High capacity pick-up: 2086Kg(4598 lb) ............................... EEC kerbweight =Unladen weight+Full fueltank +75 Kg (165 lb).
04GENERAL SPECIFICATION DATA 10 INFORMATION TOWING WEIGHTS On-roadOff-road Unbraked trailers 750Kg(1653 lb) .............................................................. 500Kg(1102 lb) Trailers withoverrun brakes 3500Kg(7716 lb) ............................................. 1000Kg(2204 lb) 4 wheel trailers withcoupled brakes* 4000Kg(8818 lb) .............................. 1000Kg(2204 lb) NOTE: *Only applies tovehicles modified toaccept coupled brakes. NOTE:Allweight figures aresubject tolocal restrictions. OFF-ROAD PERFORMANCE 90 models Max. gradient (EECkerbweight) 45° ..................................... Approach angle: Soft topand Pick-up (EECkerbweight) 48° .................. Hard topand station wagon (EECkerbweight) 51.5° ...... Departure angle Soft topand Pick-up (EECkerbweight) 49° .................. Hard topand Station wagon(EECkerbweight) 53° ............... Wading depth 500mm(20in) ................................................................... Min. ground clearance (unladen): Soft topand pick-up 191mm(7.5 in) ................................................. Hard topand station wagon 229mm(9.0 in) ..................................... NOTE: Departure anglesdonot account forthe addition ofatow hitch. 110 and 130models Max. gradient (EECkerbweight) 45° ..................................... Approach angle(EECkerbweight) 50° .................................. Departure angle(EECkerbweight) 110 models 35° ...................................................................... 130 models 34° ...................................................................... Wading depth 500mm(20in) ................................................................... Min. ground clearance (unladen 215mm(8.5 in) ....................................... NOTE: Departure anglesdonot account forthe addition ofatow hitch.
GENERALSPECIFICATION DATA 11 INFORMATION TYRE SIZEANDPRESSURES 90 models FrontRear Normal -all load conditions 205 R16 radial & 265/75 R16(multi-terrain) 1,9bar .................................. 2,4bar 28 Ibf/in 2 35Ibf/in 2 2,0 kgf/cm 2 2,5kgf/cm 2 750 R16 radial 1,9bar ........................................................ 2,75bar 28 Ibf/in 2 40Ibf/in 2 2,0 kgf/cm 2 2,8kgf/cm 2 110 models Normal -all load conditions 750 R16 Radial 1,9bar ....................................................... 3,3bar 28 Ibf/in 2 48Ibf/in 2 2,0 kgf/cm 2 3,4kgf/cm 2 130 models Normal -all load conditions 750 R16 Radial 3,0bar ....................................................... 5,10bar 44 Ibf/in 2 75Ibf/in 2 3,1 kgf/cm 2 5,2kgf/cm 2 WARNING: Tyrepressures mustbe checked withthetyres cold,asthe pressure isabout 0,21bar(3Ibf/in 2 , 0,2 kgf/cm 2 ) higher atrunning temperature. Ifthe vehicle hasbeen parked inthe sun orhigh ambient temperatures, DONOT reduce thetyre pressures, movethevehicle intotheshade and wait forthe tyres tocool before checking the pressures. WHEELS 90 models Steel wheel size: Heavy duty-U K and Western Europe 6.5FX16 ............................. Other markets 5.5FX16 .................................................................. Alloy wheel size 7JX16 ................................................................ 110 models Steel wheel size: Heavy duty-U K and Western Europe 6.5FX16 ............................. Other markets 5.5FX16 .................................................................. 130 models Steel wheel size: Heavy duty-U K and Western Europe 6.5FX16 ............................. Other markets 5.5FX16 ..................................................................WARNING: Alwaysusethesame makeand type ofradial-ply tyres,frontandrear. DO NOT usecross-ply tyres,orinterchange tyres fromfront torear. Ifthe thewheel ismarked TUBED, aninner tube MUST befitted, evenwithatubeless tyre. Ifthe wheel ismarked TUBELESS, aninner tube must NOTbefitted.
04GENERAL SPECIFICATION DATA 12 INFORMATION VEHICLE DIMENSIONS 90 models Overall length: Soft topand Pick-up 3722mm(146.5 in) ................................................ Hard topand Station wagon 3883mm(152.9 in) .................................... Overall width: 1790mm(70.5 in) ................................................................... Overall height: Soft top 1965mm(77.4 in) .................................................................... Pick-up andStation wagon 1963mm(77.3 in) ...................................... Hard top 1972mm(77.6 in) ................................................................... Wheelbase 2360mm(92.9 in) ....................................................................... Track front/rear 1486mm(58.5 in) ................................................................. Width between wheelboxes 925mm(36.4 in) ............................................ 110 models Overall length: Soft topand Pick-up 4438mm(175 in) ................................................ High capacity pick-up 4631mm(182 in) .............................................. Hard top/Station andCounty 4599mm(181 in) ................................... Overall width: 1790mm(70.5 in) ................................................................... Overall height: 2035mm(80.1 in) .................................................................. Wheelbase 2794mm(110 in) ....................................................................... Track front/rear 1486mm(58.5 in) ................................................................. Width between wheelboxes: High capacity pick-up 1090mm(43in) .............................................. all other models 925mm(36.4 in) ....................................................... 130 models Overall length 5132mm(202 in) ................................................................... Overall width 1790mm(70.5 in) .................................................................... Overall height 2035mm(80.1 in) ................................................................... Wheelbase 3226mm(127 in) ....................................................................... Track front/rear 1486mm(58.5 in) ................................................................. Width between wheelboxes 1090mm(43in) ............................................
ENGINETUNINGDATA 1 INFORMATION 300 TdiENGINE Type 2.5Litre Turbo dieselintercooled ................................................................................. Firing order 1-3-4-2 ..................................................................... Injection timing 1,54mmliftatT.D.C. ............................................................... Injection timingwithelectronic EGR 1,40mmliftatT.D.C. ............................ Timing marks: Valve timing -manual Slotforpin inflywheel andTDC mark onfront pulley. ....................................................... Injection timing Timingpin(service tool) ................................................................. Tappet clearances inletandexhaust 0,20mmcold ............................... Valve timing: InletExhaust - Opens 16°B.T.D.C. ............................................................................ 51°B.B.D.C. - Closes 42°A.B.D.C. ............................................................................ 13°A.T.D.C. - Peak 103°A.T.D.C. ............................................................................... 109°B.T.D.C. - Lift 9,67mm .................................................................................. 9,97mm Maximum governedspeeds: - N o load (neutral/full throttle) 4600+40 -120 rev/min ........................................... - Idle speed atrunning temperature 720±20 rev/min ................................. - Die-down time 4seconds ................................................................ INJECTION PUMP Make &type -standard BoschrotaryR509typewithboost control andtwo .................................................... speedmechanical governorwithauto advance and solenoid electrical shut-off.Tamperproofsealing on, no load governed speedandfueladjustment screws. Constant volumedelivery valves Make &type -Electronic EGR BoschrotaryR509/1 typewithboost control andtwo ......................................... speedmechanical governorwithauto advance and solenoid electrical shut-off.Tamperproofsealing on flight speed andfueladjustment screws.Constant volume delivery valves.Throttle position sensorfor EGR control. HEATER PLUGS Make &type Probetype,No.0100226129A Beru12volts ..................................................................... Time toreach operating temperature of850 °C 8seconds ...............
05ENGINE TUNINGDATA 2 INFORMATION INJECTORS Make &type -standard BoschKBAL90P37 .................................................... Nozzle type DSLA145P366 ...................................................................... Opening pressure (workingpressure) Initialpressure 200atmospheres, Secondary280 .............................. atmospheres TURBOCHARGERMake &type GarrettT250-04 ..................................................................... Maximum boostpressure 0,93-1,07 bar(13.5 -15.5 lbf/in2 ) measured at ................................................. wastegateactuatorTpiece