GE F650 Manual
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CHAPTER 1: GETTING STARTED1.2 OVERVIEW GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-13 Figure 1-1: Communications architecture (B6816F2) DSPME ASUR EME N TPROCESSOR ANALOGIN PUT SCURENT AC AND VOLTAGE AC I/OI/O DIGITAL SUPERVISION ETH1 ETH2ETH3 Redundancy (Optional) CANCOM1COM2 CANREMOTE I/O CAN I/O IN TE RN A L SE RIALCOM 1 SERIAL COM 2SERIAL COM H COM2SE RIAL COM H HMI HU MAN MACHIN E IN TE RFACEFRONT SERIALPOR T MULTIPLEXED ETHERNET COMMUNICATIONS MAIN PROCESSOR COMMUNICATION CONTROL PROTECTI ON
1-14F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.3 ENERVISTA 650 SETUP SOFTWARE CHAPTER 1: GETTING STARTED 1.3 EnerVista 650 Setup software 1.3.1 System requirements The relay front panel or the EnerVista 650 Setup software can be used to communica te with the relay. The software interface is the preferred method to edit settings and view actual values because the computer monitor can display more information. The minimum system requirements for the EnerVista 650 Setup software are as follows: • Pentium® 4 (Core Duo recommended). • Windows® XP with Service Pack 2 (Service Pack 3 recommended), Windows 7, or Windows 8 • 1 GB of RAM (2 GB recommended). • 500 MB free hard drive space (1 GB recommended). • 1024 x 768 display (1280 x 800 recommended). • RS232 and USB serial and/or Ethernet por t for communications with the relay. 1.3.2 Installation After ensuring the minimum requirements for using EnerVista 650 Setup are met (see previous section), obtain the software from the GE EnerVista DVD, or download from: http://www.gegridsolutions.com/multilin/ as follows: 1. Insert the GE EnerVista DVD into the DVD drive of your computer. 2. Click In stall Now and follow the installation instructions to install the complimentary EnerVista software. 3. When installation is complete, start the EnerVista Launchpad application. 4. Click IED Setup in the Launch Pad window. Figure 1-2: Launchpad window
CHAPTER 1: GETTING STARTED1.3 ENERVISTA 650 SETUP SOFTWARE GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-15 5. Click Add Product and select the “F650 Bay Controller” relay from th e Install Software window as shown below. Select the “Web” option to ensure the most recent software release, or select “CD” if you do not have a web connection, then click Add Now to list software items for the F650. Figure 1-3: Add Product window 6. EnerVista Launchpad obtains the installation program from the Web or CD. Once the download is complete, double- click the installation program to in stall the EnerVista 650 Setup software. 7. Follow the on-screen instructions to install the EnerVista 650 Setup software. When the Welc ome window appears, click Next to continue with the installation. Figure 1-4: EnerVista 650 Setup installation
1-16F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.3 ENERVISTA 650 SETUP SOFTWARE CHAPTER 1: GETTING STARTED 8. When the Choose Destination Location window is displayed, change the installation directory id needed by clicking Change… and typing in the complete path name including the new directory name. Click Next to continue with the installation. Figure 1-5: EnerVista 650 Setup installation cont . 9. The default program group containing the application is added to as shown in the Se lected Program Folder window. Click Next to begin the installation process, and all the necessary program f iles are copied into the selected directory. Figure 1-6: Select program folder
CHAPTER 1: GETTING STARTED1.3 ENERVISTA 650 SETUP SOFTWARE GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-17 10. To complete the installation, select the desired language for startup. Figure 1-7: Language window 11. Click Fin ish to end the installation. The F650 device has been a dded to the list of installed IEDs in the EnerVista Launchpad window, as shown below. Figure 1-8: EnerVista Launchpad
1-18F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.3 ENERVISTA 650 SETUP SOFTWARE CHAPTER 1: GETTING STARTED 1.3.3 Connecting EnerVista 650 Setup t o the F650 This section is intended as a quick start guide to using the EnerVista 650 Setup software. Refer to section 4.1 in this manual for more information about the EnerVista 650 Setup software interface. 1.3.3.1 Conf iguring an Ethernet connection Before starting, verify that the Ethernet network cable is proper ly connected to the Ethernet port on the back of the relay. 1. Install and start the latest version of the EnerVista 650 Setup software (available from the GE EnerVista DVD or online from http://www.gegridsol utions.com/multilin (see previous section for installation instructions). 2. Go to Co mmunication > Computer . 3. Select Con trol Type as MODBUS TCP/IP from the drop-down list . This option displays a number of interface parameters that must be entered for proper Ethernet communications. 4. Enter the relay IP address (from Setpoint > Product Setup > Communication Settings > Network > IP Address ) in the IP Address field in MODBUS TCP/IP SETUP . 5. Enter the relay ModBus address (from Setpoin t > Product Setup > Communication Settings > ModBus Protocol > ModBus Address COM1/COM2 setting ) in the Unit Identif ier (Slave Address) f ield. 6. Enter the ModBus port address (from Setpoint > Pr oduct Setup > Communication Settings > ModBus Protocol > ModBus Port Number setting) in the ModBus Port f ield. 7. The Device has now been configured for Ethernet communications. Click ON to begin communicating. 1.3.3.2 Conf iguring the RS232 connection Before starting, verify that the RS232 serial cable, or the USB Cable, is properly connected to the RS232port or the USB port on the front panel of the relay. 1.Install and start the latest version of the EnerVista 650 Setup software (available from the GE EnerVista DVD or online from http://www.gegridsol utio ns.com/index.htm (see previous section for installation instructions). 2. Go to Co mmunication > Computer and enter the following data referred to communications: 3. Under Contr ol Type select No Control Type from the drop-down list . 4. Enter the relay Slave Address (Se tpoint > Product Setup > Communication Settings > ModBus Protocol) in the Slave Address f ield. The default value is 254. 5. Enter the physical communications parameters (Baud rate and parity settings) from the Set point > Product Setup > Communication Setting s > Serial Ports menu. Default values are 19200 for baud rate and none for parity. 6. The unit has now been conf igured for RS232 communications. Click ON to begin communicating.
CHAPTER 1: GETTING STARTED1.4 650 HARDWARE GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-19 1.4 650 hardware 1.4.1 Mounting & wiring Refer to Chapter 3. Hardware for detailed mounting and wiring instructions. 1.4.2 650 communications The Enervista 650 Setup software communica tes with the relay via the faceplate USB port in hardware 04 (E in order code) or RS232 port or the rear RS485/Ethernet ports. To communicate via the faceplate RS232 port, a standard “straight- through” serial cable is used. The DB-9 male end is connected to the relay and the DB-9 or DB-25 female end is connected to the PC COM1 or COM2 port as described in Figure 1-1: Relay- PC connection for RS232 front port. To communicate via USB port a male A / male B USB shielded wire is needed To communicate via the F650 rear RS485 port from a PC RS232 port, the GE Multilin RS232/RS485 converter box is required. This device (catalog number F485) connects to the co mputer using a “straight-through” serial cable. A shielded twisted-pair (20, 22 or 24 AWG according to American standards; 0.25, 0.34 or 0.5 mm2 according to European standards) connects the F485 converter to the F650 rear communication port. To minimize communication errors that can be caused by external noise, a shielded twisted pair is recommended. In order to avoid loops where external currents can flow, the cable shield must be grounded at one end only. The converter box (-, +, GND) terminals are connected to the relay (SDA, SDB, GND) term inals respectively. For long communications cables (longer than 1 km), the RS485 circuit must be terminated in an RC network (i.e. 120 ohm, 1 nF). This circuit is shown in Figure 1-2: RS485 connection for 650 units, associated with the text Zt(*). Figure 1-1: Relay- PC connection for RS232 front port To minimize errors from noise, the use of shielded twisted pair wire is recommended. For corr ect operation, polarity must be respected, although a different polarity will not damage the unit. For instance, the relays must be connected with all RS485 SDA terminals connected together, and all SDB terminals connected together. This may result in confusion, as the RS485 standard refers to terminals “A” and “B”, although many devices use terminals labeled “+” and “-“.
1-20F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.4 650 HARDWARE CHAPTER 1: GETTING STARTED As a general rule, terminals labeled “A” should be connected to terminals “-“, and terminals “B” to “+”. The GND terminal should be connected to the common wire inside the shield, when provided. Otherwise, it should be connected to the shield. Each relay should also be daisy chained to the next relay in the system. A maximum of 32 relays can be connected in this manner without exceeding driver capability; for larger systems, additional serial channels must be added. It is also possible to use commercially available repeaters to increase the number of relays on a single channel. Do not use other connection configurations. Lightening strikes and ground surge currents can cause large momentary voltage differences between remote ends of the communication link. For this reason, surge protection devices are provided internally. To ensure maximum reliability, all equipment should have similar transient protection devices installed. Figure 1-2: RS485 connection for 650 units To communicate through the F650 rear Ethernet port from a PC, a crossover cable is required. If the connection is performed through a hub or a switch, a direct Ethernet cable is required. 1.4.3 Faceplate display All messages are displayed on a 20x4 character LCD display. An optional graphic display is also available. Messages are displayed in different languages depending on the model and configuration settings.
CHAPTER 1: GETTING STARTED1.4 650 HARDWARE GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-21 1.4.4 Maintenance 1.4.4.1 General maintenance The F650 requires minimum maintenance once it is commission ed into service. F650 is a microprocessor based relay and its characteristics do not change over time; as such no further functional tests are required. While the F650 performs continual self-tests, it is recommended that maintenance be scheduled with other system maintenance. This maintenance can involve in-service, out-of-service, or unscheduled maintenance. If it is concluded that the relay or one of its modules is of concern, contact GE Multilin or one of its representative for prompt service. 1.4.4.2 In-service maintenance 1. Visual verif ication of the analog value integrity such as voltage and current (in comparison to other devices in the system). 2. Visual verif ication of active alarms, relay display messages and LED indications. 3. Visual inspection for any damage, corrosion, dust or loose wires. 4. Event recorder f ile download with further event analysis. 1.4.4.3 Out-of-service maintenance 1. Check wiring connections for f irmness. 2. Analog value (current , voltages, analog inputs) injection test and metering accuracy verif ication. Calibrated test eq uipment is required. 3. Protection element setpoint verif ication (analog values inje c tion or visual verif ication of setting f ile entries against relay settings). 4. Contact inputs and outputs verif ication. This test can be conducted by direct change of state forcing or as part of the syst em functional testing. 5. Visual inspection for any damage, corrosion or dust . 6. Event recorder f ile download with further events analysis. 1.4.4.4 Unscheduled maintenance Unscheduled maintenance such as during a disturbance causing system interruption: • View the event recorder and oscillography or fault report for correct operation of inputs,outputs and elements. 1.4.5 Storage Store the unit indoors in a cool, dry place. If possible, store in the original packaging. Follow the storage temperature range outlined in the Specifications. NOTICETo avoid deterioration of electrolytic capacitors, power up units that are stored in a de-energized state once per year, for one hour continuously. NOTICETo avoid deterioration of electrolytic capacitors, power up units that are stored in a de-energized state once per year, for one hour continuously.
1-22F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.4 650 HARDWARE CHAPTER 1: GETTING STARTED 1.4.6 Repairs The firmware and software can be upgraded without return of the device to the factory. For issues not solved by troubleshooting, the process to return the device to the factory for repair is as follows: • Contact a GE Grid Solutions Technical Support Center. Contact information is found in the f irst chapter. • Obtain a Return Materials Authorization (RMA) number from the Technical Support Center. • Verify that the RMA and Commercial Invoice received have the correct information. • T ightly pack the unit in a box with bubble wrap, foam material, or styrofoam inserts or packaging peanuts to cushion the it em(s). You may also use double boxing whereby you plac e the box in a larger box that contains at least 5 cm of cushioning material. • Ship the unit by courier or freight forwarder, along with the Commercial Invoice and RMA, to the factory. • Fax a copy of the shipping information to the GE Grid Solutions service department . Customers are responsible for shipp ing costs to the factory, regardless of whether the unit is under warranty. Use the detailed return procedure outlined at https://www.gegridsolutions.com/multilin/support/ret_proc.htm The current warranty and return information are outlined at https://www.gegridsolutions.com/multilin/warranty.htm 1.4.7 Disposal The F650 is intended to be part of defective large-scale stationary industrial tools and large-scale fixed installations. This product cannot be disposed of as unsorted municipal waste in the European Union. For proper recycling return this product to your supplier or a designated collection point. For more information go to www.recyclethis.info.