GE F650 Manual
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CHAPTER 1: GETTING STARTED1.1 IMPORTANT PROCEDURES GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-3 1.1.1.2 Communication board withdrawal/insertion The modular design of the relay allows for the withdrawal and insertion of the communication module. Figure 1-1: Module withdrawal/insertion shows the location of communication modules on the rear part of the relay. Qualified personnel must carry out the insertion or extraction of the communication boards only after disconnecting the relay auxiliary voltage and ensuring that all the rear terminals are potential free. Communication boards are installed on the rear of th e unit, with upper port reserved for the asynchronous communications board and CAN bus, and the lower port for the ETHERNET board. (The Ethernet module can be withdrawn or inserted only in models with Rear Ethernet Communication Board 2: B, C, D or E. For the remaining options, Ethernet communications are included in the main CPU). Figure 1-1: Module withdrawal/insertion WARNINGMODULE WITHDRAWAL AND INSERTION SHALL ONLY BE PERFORMED BY DULY QUALIFIED SERVICE PERSONNEL. FOR PERSONAL SECURITY PURPOSES, BEFORE ACCOMPLISHING ANY WITHDRAWAL OR INSERTION OPERATION, THE RELAY MUST BE POWERED OFF AND ALL THE REAR TERMINALS MUST BE POTENTIAL FREE. THE RELAY MUST BE GROUNDED USING THE REAR GROUNDING SCREW. Before performing any of these actions, control power must be removed from the relay and all the rear terminals must be potential free. A grounded antistatic wristband must be used when manipulating the module in order to avoid electrostatic discharges that may cause damage to the electronic components. WITHDRAWAL: Loosen the small screws that keep the faceplate in place and extract the module. INSERTION: Insert the module and press it firmly in the case, until it is completely fixed. After this, bolt the faceplate screws and replace the control power. Check that the relay is fully operative. GE Multilin will not be responsible for any damage to th e relay, connected equipment or personnel whenever these safety rules are not followed.
1-4F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.1 IMPORTANT PROCEDURES CHAPTER 1: GETTING STARTED 1.1.1.3 Magnetic module terminals The transformer module for the VTs and CTs is already connected to a female connector screwed to the case. The current inputs incorporate shorting bars, so that the module can be extracted without the need to short-circuit the currents externally. It is very important, for safety reasons, not to change or switch the terminals for CTs and VTs. Figure 1-1: Rear view of F650 unit GE Multilin will not be responsible for any damage of the relay, connected equipment or personnel whenever these safety rules are not followed.
CHAPTER 1: GETTING STARTED1.1 IMPORTANT PROCEDURES GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-5 1.1.2 Inspection checklist 1. Unwrap the relay and inspect the relay for physical damage. 2. View the nameplate and verify that the correct model has been or dered and delivered. The model number is at the top. Figure 1-2: Identif ication label (A4454P6) Please ensure that you received the following items with your relay: • Mounting screws for f ixing the relay to a cabinet • GE EnerVista™ DVD (includes the EnerVista 650 Setup software and manuals in PDF format) • Wiring diagram. • Certif icate of Compliance For product information, instruction manual updates, and the latest software updates, please visit the GE Multilin Home Page: http://www.gegridsolutions.com/multilin
1-6F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.1 IMPORTANT PROCEDURES CHAPTER 1: GETTING STARTED Note: If there is any physical damage detected on the relay, or any of the contents list ed are missing, please contact GE Grid Solutions, Multilin immediately: EUROPE, MIDDLE EAST AND AFRICA: GE Grid Solutions Av. Pinoa, 10 48170 Zamudio, Vizcaya (SPAIN) Tel.: (34) 94-485 88 54 Fax: (34) 94-485 88 38 E-mail: [email protected] AMERICA, ASIA AND AUSTRALIA: GE Grid Solutions 650 Markland Street Markham, Ontario Canada L6C 0M1 North America toll-free: +1 800 547 8629 Tel.: +1 905 927 7070 Fax: +1 905 927 5098 E-mail: [email protected] Should you wish to receive additional information, or for any particular problem that cannot be solved by referring to the information contained herein, please contact General Electric, Grid Solutions. CAUTIONThe information provided herein is not intended to cover all the details of the variations of the equipment , nor does it take into account th e circumstances that may be present in your installation, operating or maintenance activities.
CHAPTER 1: GETTING STARTED1.1 IMPORTANT PROCEDURES GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-7 1.1.3 Safety instructions The F650 ground screw shown in Figure 1-3: Location of grounding screw must be correctly grounded. Figure 1-3: Location of grounding screw Before communicating with the F650 through the front USB port , ensure that the computers power supply is grounded. When using a laptop, it is recommended that the power supply be disconnected. In many cases the laptop may not be correctly grounded either due to the power supply or to the connector cables used. GE Multilin will not be responsible for any damage to the relay or connected equipment when this basic safety rule is not followed.
1-8F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.1 IMPORTANT PROCEDURES CHAPTER 1: GETTING STARTED 1.1.3.1 General safety instructions • Failure to practice safe working procedures is likely to damage the equipment , cause severe injury and/or death. • The use of appropriate safety gloves, safety glasses and pr otective clothing are recommended during equipment installation, maintenance and service of the equipment . • All procedures must be strictly adhered to. • Failure to observe and follow the in structi ons provided in the equipment manual(s) could cause irreversible damage to the equipment and could lead to prop erty damage, personal injury and/or death. • Before attempting to use the equipment , it is important that all danger and caution indicators are reviewed. • If the equipment is used in a manner not specif ied by t he manufacturer or functions abnormally, proceed with caution. Otherwise, the protection provided by the equipment may be impaired and can result in Impaired operation and injury. • Beware of potential hazards, wear personal protective e quipment and carefully inspect the work area for tools and objects that may have been left inside the equipment . • Caution: Hazardous voltages can caus e shock, burns or death. • Test/Installation/Service personnel must be familiar with general device t est practices, safety precautions and follow standard ESD precautions to avoi d personal injury or equipment damage. • Before performing visual inspections, tests, or periodic m aintenance on this device or associated circuits, isolate or disconnect all hazardous live circ uits and sources of electric power. • Failure to shut equipment power off prior to removing the pow er connections could expose you to dangerous voltages causing injury or death. • All recommended equipment that should be grounded must hav e a reliable and un-compromised grounding path for safety purposes, protection against electromagn etic interference and proper device operation. • Equipment grounds should be bonded together and connec t ed to the facilitys main ground system for primary power. • Keep all ground leads as short as possible. • At all times, equipment ground terminal mu st b e grounded during device operation. • While the equipment manual may suggest several safety an d reliability steps, safety precautions must be used in conjunction with the safety codes in force at your location. • LED transmitters are classif ied as IEC 60825-1 Accessible Emission Li mit (AEL) Class 1M. Class 1M devices are considered safe to the unaided eye. Do not view directly with optical instruments. • It is the responsibility of the user to check the equipment r atings and installation instructions prior to commissioning, service. • Use a lift system with side rails/bucket to reduce a fall hazar d as opposed to other means when installing or servicing. • In addition to the safety precautions mentioned all ele ctrical connections made must respect the applicable local jurisdiction electrical code. • Before working on CTs, they must be short circuited. • Do not remove the voltage terminal bl ocks or disconnect the voltage input wires when the voltage phases are live. The voltage inputs must be de -energized prior to any servicing. CAUTION
CHAPTER 1: GETTING STARTED1.1 IMPORTANT PROCEDURES GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-9 1.1.3.2 Warning symbols The following table explains the meaning of warning symbols that may appear on the device or in this manual. Note: Read all instructions included in package before using your product. Additional safety information Product Safety Supplement document available at; http://www.gegridsolutions.com/ProductSafety/ The relevant circuit is direct current . Le circuit principal est à courant continu. The relevant circuit is alternating current . Le circuit principal est à courant alternatif. CAUTION: Refer t o the documentation for important operating and maintenance instructions. Failure to take or avoid a specif ied action can result in loss of data or physical damage. AVERTISSEMENT : Se réferer à la documentation pour lentretien et lutilisation. Labsence ou èviter de prender des mesure s spècif iques peut entraîner des pertes de données ou même caus er des dommages physiques. WA RNING ! Dangerous voltage constituting a risk of electric shock is present within the unit . Failure to take or avoid a specif ied action can result in physical harm to the user. AVERTISSEMENT ! T ensions dangereuses comportant un risque de choc électrique sont presents dans lequipement . Labsence ou èviter de prender des mesures spècif iques peut causer des dommages physiques à lutilisateur. CAUTION : Cla ss 1M Laser (IEC 60825-1 Safety of laser products) DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS. AVERTISSEMENT : La ser de classe 1M (IEC60825-1) ÉVITER DE REGARDER DIRECTEMENT LE DISPOSITIF QUI ÉMET LE LASER OPTIQUE. CAUTION : Hot sur face. AVERTISSEMENT : Su rface chaude. Earth (Ground) Terminal. Terminal de terre (masse). Protective Earth Terminal. Terminal de terre de protection. !
1-10F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.2 OVERVIEW CHAPTER 1: GETTING STARTED 1.2 Overview 1.2.1 Introduction to the 650 family of relays The GE 650 family relay is a new generation of digital and multifunction equipment that is easily incorporated into automation systems, at both the station and enterprise levels. 1.2.2 Hardware architecture 1.2.2.1 F650 basic design The 650 is a digital-based device containing a central processing unit (CPU) that handles multiple types of input and output signals. The 650 family can communicate over a local area network (LAN) with an operator interface, a programming device, or another 650 device. The CPU module contains firmware that provides protection elements in the form of logic algorithms, as well as programming logic gates, timers, and latches for control features. Input Elements accept a variety of analog or digital signals from the field. The 650 isolates and converts these signals into logic signals used by the relay. Output Elements convert and isolate the logic signals generated by the relay into digital signals that can be used to control field devices. Figure 1-1: 650 concept block diagram
CHAPTER 1: GETTING STARTED1.2 OVERVIEW GEK-113000-AFF650 DIGITAL BAY CONTROLLER 1-11 1.2.2.2 F650 signal type Contact Inputs/Outputs: Digital signals. CT and VT inputs: Signals coming from the inputs of current and voltage transformers, used for monitoring the power system signals. Remote CAN Bus Inputs/Outputs: Signals associated with physical input/output contacts from a Remote Digital Input/ Output Module (CIO) connected to the 650 unit via the CAN Bus existing in options X, Y, Z, C and M for rear serial communication board 1. PLC: Programmable Logic Controller. Control module that enabl es the unit configuration (assignment of inputs/outputs) and the implementation of logic circuits. Protection Elements: Relay protection elements, for example: Overcurrent, overvoltage, etc. Remote inputs and outputs: Provide a means of sharing digital point state information between remote devices using IEC 61850 GSSE and GOOSE messages. Analog Inputs: Signals associated with transducers. 1.2.3 Communications architecture A dedicated serial port is used for communication between the main processor and the human-machine interface. The serial connection provides immunity against electromagnetic disturbances, thus increasing system safety. All 650 units incorporate one RS232 (USB or DB9)serial port on the front of the relay. They can also incorporate up to two additional communication modules on the rear. One of the modules provides asynchronous serial communications, using different physical media (RS485 + cable remote CAN bus I/O, plastic or glass fiber optic) depending on the selected model. The module incorporates two identical ports, COM1 and COM2. The COM2 port is multiplexed with the front port. Additionally, this module may incorporate a port for CAN bus communications, used for the connection to the remote CAN Bus I/O module. This feature increases the I/O capability by up to 100% if the maximum number of I/Os available inside the relay is not enough for a specific application. Available options are: Table 1-1: Rear serial communications board 1 The other module provides Ethernet communications (ETH Port), using 10/100Bas eTX (self-negotiable speed) or 100BaseFX connectors, depending on the selected model. The most complete models include a double redundant 100BaseFX fiber optic port. Redundancy is provided at the physical level, for options D and E; the unit incorporates internally duplicated and independent controllers for extended system reliability and accessibility. Board CodeFunctionality F Without additional communication ports A Two RS485 ports P Two Plastic F.O. ports G Two Glass F.O. ports X Two RS485 ports and a CAN port for remote CAN bus Inputs/Outputs Y Two Plastic F.O. ports and a CAN port for remote CAN bus Inputs/Outputs (f iber) Z Two Glass F.O. ports and a CAN port for remote CAN bus Inputs/Outputs (f iber) C CAN port for remote CAN Bus I/O (cable) M RS485 + RS485 port and a CAN port for remote CAN Bus I/O (cable)
1-12F650 DIGITAL BAY CONTROLLER GEK-113000-AF 1.2 OVERVIEW CHAPTER 1: GETTING STARTED Available Options are: Table 1-2: REAR ETHERNET COMMUNICATIONS BOARD 2 For options C and D you must select the active physical media, by means of an internal selector inside the module. The factory configuration for this selection is the 10/100BaseTX port. For firmware versions 7.00 and above, the following options are available: Finally, internal communication with input and output modules is performed via an internal CAN Bus, independent of the one used for remote CAN Bus I/Os. This provides increased communication speed, and acknowledgement of modules, abnormalities, etc. As this is a serial port supporting a communications protocol, it provides immunity against external or internal disturbances. Board CodeFunctionality B One 10/100BaseTX port (self-negotiable speed) C One 10/100BaseTX port and one 100BaseFX port . D One 10/100BaseTX port and redundant 100BaseFX ports E Redundant 10/100BaseTX ports G 1588, 10/100 Base TX* + 100 Base TX H 1588, 10/100 Base TX* + 100 Base FX J PRP, 1588, 10/100 Base TX* + Redundant 100 Base FX K PRP, HSR, RSTP, 1588, 10/100 Base TX* + Redundant 100 Base FX L PRP, 1588, 10/100 Base TX + Redundant 100 Base TX M PRP, HSR, RSTP, 1588, 10/100 Base TX + Redundant 100 Base TX