EMAK Lawn Mower 91-93 Instructions Manual

							the grass cuttings, this is also a safety
element that stops any objects drawn up
by the blades from being thrown outside
of the machine.
15. Stone-guard or deflector (optional):
this can be fitted in place of the grass-
catcher and prevents objects drawn up
by the blades from being thrown outside
of the machine.  
16. Engine: this moves the blades and drives the wheels. Its specifications and regu-
lations for use are described in a specific manual.
17. Battery: provides the energy for starting the engine. Its specifications and regula-
tions for use are described in a specific manual.
18. Driving seat: this is where the machine operator sits. It has a sensor connected to
safety devices for detecting the presence of the operator.
19. Regulation and safety labels: give reminders on the main regaulations for work-
ing safely, each of which is explained in chapter 1.
IDENTIFICATION OF THE MACHINE AND COMPONENTS8EN
161719181514
111213 
						

							For storage and transport purposes, some components of the machine are not
installed in the factory and have to be assembled after unpacking. Follow the instruc-
tions below.
The machine is supplied without engine oil or fuel. Before starting
the engine, fill with oil and fuel following the instructions given in the engine manual.
3.1 UNPACKING
When unpacking the machine, take care to gather all individual parts and fittings, and
do not damage the cutting deck when taking the machine off the pallet.
The packaging contains:
– the machine;
– the steering wheel;
– the seat;
– the front bumper (if provided);
– the battery;
– the grass-catcher (with instructions);
– an envelope containing:
– the instruction manuals and documents,
– nuts and bolts including a pin for locking the steering wheel,
– starter keys and a spare 10A fuse.
To prevent damage to the cutting deck, raise it to its maximum
height and take utmost care when taking the machine off the pallet.
On hydrostatic drive models: to make it easier to move or take the machine off
the pallet, put the transmission disengagement lever in position  «B» (☛4.33).
3.2 FITTING THE STEERING WHEEL
Put the machine on a flat surface and
straighten up the front wheels.
Fit the steering wheel (1) onto the protruding
shaft (2) with the spokes directed towards
the seat.
Line up the hole on the steering wheel hub
➤
NOTE
IMPORTANT
UNPACKING AND ASSEMBLY9EN
3. UNPACKING AND ASSEMBLY
1
3
2 
						

							with the hole on the shaft and insert the pin (3) using a hammer. Make sure the end
comes right through to the opposite side.
To avoid damage to the steering wheel, use a punch or a screw-
driver of the same size as the pin when hammering it through the hole.
3.3 FITTING THE SEAT
Mount the seat (1) on the plate (2) using the
screws (3).
3.4 MOUNTING THE FRONT BUMPER
(if provided)
Mount the front bumper (1) on the bottom of
the frame (2) using the four screws (3).
3.5 ASSEMBLY AND CONNECTING THE BATTERY
The battery (1) is housed in the
engine compartment, covered by
a guard (2) and secured by a
clamp (3).
To remove the battery unscrew
the nut (4), remove the guard (2)
and loosen the clamp (3) pushing
NOTE
UNPACKING AND ASSEMBLY10EN
1
2
33
13
2
1
1
2
4 
						

							on the inner tongue with the help of a small screwdriver.
First connect the red wire (8) to the positive
pole (+) and then the black wire (9) to the
negative pole (–), using the screws supplied
as shown. 
Apply silicone grease to the terminals and
check that the protective cap for the red wire
(8) is in place.  
Replace the battery in its housing making
sure that the two poles are facing the centre
of the machine, fully tighten the clamp (3)
and refit the guard (2).
Always fully charge the battery according to the instructions in
the battery’s manual.
To prevent the safety device in the electronic circuit board from
cutting in, never start the engine until the battery is fully charged!
Do not use the machine without the guard (2) or with the
battery incorrectly fixed in its housing.
!WARNING!
IMPORTANT
IMPORTANT
UNPACKING AND ASSEMBLY11EN
1
3
9
8 
						

							12EN
4.1 STEERING WHEEL
Turns the front wheels.
4.2 THROTTLE
This regulates the engines r.p.m. The positions are indicated on a plate showing the
following symbols:
«CHOKE» cold starting 
«SLOW» for minimum engine speed
«FAST»  for maximum engine speed
– The «CHOKE» position enriches the mixture so must only be used for the time nec-
essary when starting from cold.
– When moving from one area to another, put the lever in a position between «SLOW»
and «FAST».
– When cutting, shift into «FAST».
4.3 KEY IGNITION SWITCH
This key operated control has three positions:
«OFF»  everything is switched off;
«ON» activates all parts;
CONTROLS AND INSTRUMENTS
4. CONTROLS AND INSTRUMENTS
4.2
4.8
4.3
4.5
B
A
4.4
4.9
4.1
4.7
A
B
4.6 
						

							13ENCONTROLS AND INSTRUMENTS
«START»  connects the starter motor.
If you release the key on «START», it will automatically return to «ON».
4.4 PARKING BRAKE
This brake stops the machine from moving when it has been parked. There are two
positions:
«A» = Brake off
«B» = Brake on
– The brake is applied by pressing the pedal right down (4.21 or 4.31) and moving the
lever to position «B». When you take your foot off the pedal it will be blocked by the
lever in the lowered position.
– To disengage the parking brake, press the pedal (4.21 or 4.31). The lever will return
to position «A».
4.5 HEADLIGHT SWITCH  ( if fitted)
For turning on the headlights when the key (4.3) is in the «ON» position.  
4.6 INDICATOR LIGHTS AND AUDIBLE WARNING DEVICE ON THE CONTROL
PANEL
– The audible warning signals that the grass-catcher is full (☛5.4.6).
This lamp comes on when the key (4.3) is in
the «ON» position and stays on while the
machine is running.
– When it flashes, it means that it is not
ready to be started (☛5.2).
There is a panel on the dashboard with a set
of pilot lamps which work when the key (4.3)
is in the «ON» position.
– The lighting of these lamps means:
a)hand brake enabled;
➤Machine with 6 indicator light panel:
➤Machine with one indicator light:
➤
abcfed 
						

							14EN
b)sack or stone guard missing;
c)blades engaged;
d)no operator present;
e)gear in “neutral”;
f)fault in battery charger (with engine
running).
4.7 BLADE ENGAGEMENT AND BRAKE CONTROL
The mushroom switch allows you to engage the blades using the electromagnetic
clutch:
«A» Pressed = Blades disengaged
«B» Pulled = Blades engaged 
– If you engage the blades without taking the necessary safety precautions, the
engine shuts down and cannot be restarted  (☛5.2).
– Blade disengagement (Pos. «A»), simultaneously activates a brake which stops their
rotation in a few seconds.
4.8 CUTTING HEIGHT ADJUSTMENT LEVER
There are seven positions for this lever (shown as «1» to «7» on the label), which corre-
spond to various heights between 3 and 8 cm.
– To go from one height to another, press the release button at the end of the lever.
4.9 LEVER FOR TIPPING THE GRASS-CATCHER  ( if present)
This pull-out lever tips and empties the grass-catcher. This means less work for the
operator.
➤
CONTROLS AND INSTRUMENTS
abcfed 
						

							15ENCONTROLS AND INSTRUMENTS
4.21 CLUTCH / BRAKE PEDAL
This pedal has two functions: during the first part of its travel it acts as a clutch,
engaging and disengaging drive to the wheels, and in the second part it acts as a
brake on the rear wheels
Do not keep the pedal halfway between clutch engagement or
disengagement, as this can cause overheating and damage the transmission belt.
When the machine is moving, keep your foot off the pedal.
4.22 SPEED CHANGE LEVER
This lever has seven positions for the 5 forward speeds, the neutral position «N»,
and reverse «R». 
To go from one speed to another, press the pedal (4.21) halfway and shift the lever
as shown on the label.
Only shift into reverse when the machine has stopped
moving.
!WARNING!
NOTE
IMPORTANT
➤Mechanical transmission
4.22
4.21
5
R
234
N
1 
						

							4.31 BRAKE PEDAL
This pedal works the brake on the rear wheels.
4.32 DRIVE PEDAL
This pedal engages drive in the wheels and controls the machines forward and
reverse speeds.
– To engage forward drive, press it towards «F» with your toe-cap. As you increase
the pressure on the pedal, the speed of the machine increases.
– Reverse is engaged by pressing the pedal with the heel towards «R».
– The pedal automatically goes into neutral «N» when released.
Only shift into reverse when the machine has stopped
moving
If the drive pedal is used, whether forwards or for reverse, the
engine stops as soon as the parking brake (4.4) is engaged.
4.33 HYDROSTATIC
TRANSMISSION
DISENGAGEMENT LEVER
This lever has two positions as
shown on the label:
«A» = Transmission engaged: for
all uses, when moving and
during cutting;
«B» = Transmission disengaged:
this makes it much easier to
move the machine by hand,
with the engine turned off.  
To avoid dam-
age to the transmission unit, this
operation must be carried out
only when the engine has stopped
with the pedal (4.32) on position
«N».
IMPORTANT
NOTE
!WARNING!
➤Hydrostatic transmission:
CONTROLS AND INSTRUMENTS16EN
4.33
4.31
N
B
A
4.32
F
R 
						

							HOW TO USE THE MACHINE17EN
5.1 SAFETY RECOMMENDATIONS
The machine must only be used for the purpose for which it
was designed (cutting and collecting grass). 
Do not tamper with or remove the safety devices fitted on the machine.
REMEMBER THAT THE USER IS ALWAYS RESPONSIBLE FOR DAMAGE AND
INJURY TO OTHERS. Before using the machine:
– read the general safety regulations ( ☛ 1.2), paying particular attention to
driving and cutting on slopes;
– carefully read the instructions for use, make sure you are familiar with the
controls and know how to stop the blades and the engine quickly;   
– never put your hands or feet next to or beneath the rotating parts and always
keep away from the exit.
Do not use the machine when in a precarious state of health or under the
effect of medicine or any other substances that can reduce your reflex actions
and your ability to concentrate. 
It is the users responsibility to assess the potential risk of the area where work
is to be carried out, and to take all the necessary precautions to ensure his
own safety and that of others, particularly on slopes or rough, slippery and
unstable ground. 
Do not leave the machine on high grass with the engine running to avoid the
risk of starting a fire.
This machine must not be used on slopes steeper than 10°
(17%)  ( ☛ 5.5). If the machine is likely to be used mostly on sloping ground
(never steeper than 10°), fit counterweights (supplied on reques ☛ 8.1) beneath
the cross-member of the front wheels. These improve stability at the front and
reduce the chances of tipping over.
All the references relating to the positions of controls are
described in chapter 4.
5.2 WHY THE SAFETY DEVICES CUT IN
The safety devices work in two ways:
– hey prevent the engine from starting if all the safety requirements have not been
met;
– they stop the engine if even just one of the safety requirements is lacking.  
a)To start the engine, it is necessary that:
– the transmission is in “neutral”;
IMPORTANT
!WARNING!
!DANGER!
5. HOW TO USE THE MACHINE