Trane Intellipak 2 Service Manual
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SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. IntelliPak™ II Commercial Single-Zone Rooftop Air Conditioners with CV, VAV, SZVAV, or RR Controls Installation, Operation, and Maintenance “F0” and later design sequence SEHJ090-162SSHJ090-162 SFHJ090-162 SXHJ090-162 SLHJ090-162 RT-SVX24K-ENNovember 2014
© 2014 Trane All rights reservedRT-SVX24K-EN Introduction Read this manual thoroughly before operating or servicing this unit. Warnings, Cautions, and Notices Safety advisories appear throughout this manual as required.Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions. Important Environmental Concerns Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment.Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs. Important Responsible Refrigerant Practices Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them. About the Manual Note: This document is customer property and must be retained by the unit owner for use by maintenance personnel. These units are equipped with electronic Unit Control Modules (UCM). Refer to the “Startup” and “Test Mode” procedures within this Installation, Operation, and The three types of advisories are defined as follows: WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTIONs Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices. NOTICEIndicates a situation that could result in equipment or property-damage only accidents. WARNING Proper Field Wiring and Grounding Required! Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes. WARNING Personal Protective Equipment (PPE) Required! Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards. Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Material Safety Data Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA guidelines for proper PPE. When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS/SDS andOSHA/GHS (Global Harmonized System of Classification and Labelling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions. If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE. Failure to follow instructions could result in death or serious injury.
Introduction RT-SVX24K-EN3 Maintenance manual and the latest edition of the appropriate programming manual for Constant Volume (CV), Rapid Restart (RR), Variable Air Volume (VAV), or Single Zone Variable Air Volume (SZ VAV) applications before attempting to operate or service this equipment. Note:The procedures discussed in this manual should only be performed by qualified and experienced HVAC technicians. Overview of Manual This booklet describes proper installation, startup,operation, and maintenance procedures for 90 to 162 ton rooftop air conditioners designed for CV, RR, VAV, or SZ VAV applications. By carefully reviewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized. Note: One copy of the appropriate service literature ships inside the control panel of each unit. It is important that periodic maintenance be performed to help assure trouble free operation. Should equipment failure occur, contact a qualified service organization with qualified, experienced HVAC technicians to properly diagnose and repair this equipment. Note: Do Not release refrigerant to the atmosphere! If adding or removing refrigerant is required, the service technician must comply with all federal, state, and local laws. Copyright This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change. Trademarks All trademarks referenced in this document are thetrademarks of their respective owners. Revision History RT-SVX24K-EN (November 2014) Updated the IOM with Ultra-Low Leak, AMCA 1A damper and FDD. These features are Design Specials only.
4RT-SVX24K-EN Table of Contents Introduction............................. 2 Warnings, Cautions, and Notices........ 2 Model Number Descriptions.............. 6 Unit Inspection.......................... 9 As soon as the unit arrives at the job site 9 Storage ............................ 9 Unit Clearances ..................... 9 Unit Dimensions and Weight Information 9 General Information.................... 10 Unit Nameplate...................... 10 Commonly Used Acronyms............ 10 Unit Description...................... 10 Constant Volume (CV) and Variable Air Volume (VAV) Units ................... 13 Constant Volume (CV) Units........... 17 Variable Air Volume (VAV) Units........ 17 Single Zone Variable Air Volume (SZVAV) Only ................................ 20 Unit Clearances......................... 23 Dimensional Data....................... 25 Weights................................ 44 Installation............................. 47 Roof Curb and Ductwork ............. 47 Field Converting Horizontal Ductwork (Supply or Return) from Right to Left Side .......................... 49 Unit Rigging and Placement........... 51 Air-Cooled and Evaporative Condensers— Three-Piece Unit Fit Up .............. 54 Air-Cooled and Evaporative Condensers— Two-Piece Unit Fit Up ............... 58 Complete Tubing and Wiring Connections as follows: .............. 61 Air-Cooled Tubing Connection ........ 61 Evaporative Condenser Tubing Connection ........................ 62 Electric Heat Wiring Connection ....... 63 Power and Control Wiring Connections . 63 General Unit Requirements ........... 64 Rigging the Unit .................... 65 Main Electrical Power Requirements ....65 Field Installed Control Wiring ..........65 Requirements for Electric Heat Units ....65 Requirement for Gas Heat .............65 Requirements for Hot Water Heat ......65 Requirements for Steam Heat ..........65 O/A Pressure Sensor and Tubing Installation .........................65 Condensate Drain Connections ........65 Units with Gas Furnace ...............66 Removing Compressor Assembly Shipping Hardware ..................66 Removing Supply and Exhaust Fan Shipping Channels ...................66 Spring Isolators .....................66 Remove Evaporative Condenser Fan Shipping Brackets ...................66 O/A Sensor and Tubing Installation .....68 Units with Statitrac: ..................68 Evaporative-Cooled Condenser Make-up Water and Drain Line Installation .......69 Gas Heat Units ......................70 Disconnect Switch w/External Handle . . .78 Electric Heat Units ...................78 Main Unit Power Wiring ..............79 Power Wire Sizing and Protection Devices 81 Field Installed Control Wiring ..........83 Controls using 24 VAC ................83 Controls using DC Analog Input/Outputs .83 Constant Volume System Controls ......84 Variable Air Volume System Controls . . .84 Constant Volume or Variable Air Volume System Controls .....................84 Single Zone Variable Air Volume & Rapid Restart System Control ...............85 Emergency Override .................85 Ventilation Override Module (VOM) .....86 Temperature vs. Resistance Coefficient . .87 Installation Checklist.....................95 General Checklist (applies to all units) . . .95
Table of Contents RT-SVX24K-EN5 Unit Rigging and Placement (Two-Piece— addition to General Checklist)......... 95 Unit Rigging and Placement (Three-piece unit) (in addition to Two-piece unit rigging and placement) ..................... 95 Unit Startup............................ 98 Sequence of Operation................ 98 Cooling Sequence of Operation ....... 98 Compressor Sequence of Operation . . . 98 Units with Evaporative Condenser Sequence of Operation .............. 99 Modulating Dehumidification (Hot Gas Reheat) Sequence of Operation ...... 103 Energy Recovery Sequence of Operation ........................ 105 Gas Heating Sequence of Operation Standard ......................... 107 Honeywell Ignition System .......... 107 Modulating Gas Sequence of Operation 108 Electric Heat Sequence of Operation . . 108 Electric Heat—CV, VAV Daytime Warm-up ......................... 109 VAV Active Occupied Discharge Heating 109 SZVAV Occupied Heating ........... 109 Demand Control Ventilation Sequence of Operation ...................... 109 Return Fan Sequence of Operation .... 109 Wet Heat Sequence of Operation ..... 110 Unit Startup Check List............... 110 Voltage Supply and Voltage Imbalance 111 Service Testing—Evaporative Condenser Components ...................... 115 Verifying Proper Fan Rotation ........ 115 If all of the fans are rotating backwards; 116 If some of the fans are rotating backwards; ....................... 116 System Airflow Measurements ....... 117 Exhaust Airflow Measurement (Optional) ........................ 118 TRAQ™ Sensor Airflow Measurement . 119 Performance Data................... 120 Supply Fan with or without Variable Frequency Drive ................... 120 Airside Pressure Drop Standard Evaporator Coil .....................122 Exhaust Fan Performance ............124 Return Fan Performance .............125 Component Static Pressure Drops .....127 Pressure Curves......................136 (60 Hz) Air-Cooled Condensers ........136 Components.........................145 Standard Unit without Energy Recovery Wheel ............................145 Standard Unit with Energy Recovery Wheel ............................148 Energy Recovery Wheel (ERW) ........153 Service and Repair ..................158 Seal Adjustment ....................160 Compressor Startup .................161 Compressor Operational Sounds ......162 Evaporative Condenser Startup .......163 Thermostatic Expansion Valves .......165 Measuring Superheat ...............165 Charging by Subcooling .............165 Standard Ambient Units .............165 Electric, Steam and Hot Water Startup . .166 Gas Furnace Startup ................166 Two Stage Gas Furnace ..............167 Full Modulating Gas Furnace .........169 Final Unit Checkout .................171 Service and Maintenance...............175 Scroll Compressor Replacement ......183 VFD Programming Parameters ........184 Monthly Maintenance ...............185 Filters .............................185 Air-Cooled Coil Cleaning .............187 Evaporative Condenser Coil Cleaning . .188 Final Process .......................190 Unit Wiring Diagram Number............192 Warranty and Liability Clause............198 Commercial Equipment...............198 Rated 20 Tons and Larger and Related Accessories ..........................198
6RT-SVX24K-EN DIGIT 1 — UNIT TYPE S Self-Contained (Packaged Rooftop) DIGIT 2 — UNIT FUNCTION E DX Cooling, Electric Heat F DX Cooling, Natural Gas Heat L DX Cooling, Hot Water Heat S DX Cooling, Steam Heat X DX Cooling, No Heat,Extended Casing DIGIT3—SYSTEM TYPE H Single Zone DIGIT 4 — DEVELOPMENT SEQUENCE J Ninth DIGIT 5, 6, 7 — NOMINAL CAPACITY 090 90 Ton Air-Cooled 105 105 Ton Air-Cooled 120 120 Ton Air-Cooled 130 130 Ton Air-Cooled 150 150 Ton Air-Cooled 100 100 Ton Evap Condenser 118 118 Ton Evap Condenser 128 128 Ton Evap Condenser 140 140 Ton Evap Condenser 162 162 Ton Evap Condenser DIGIT 8 — VOLTAGE SELECTION 4 460/60/3 XL 5 575/60/3 XL C 380/50/3 XL DIGIT 9 — HEATING CAPACITY SELECTION 0 No Heat 1 Electric heat 90/56 kW 60/50 Hz 2 Electric heat 140/88 kW 60/50 Hz 3 Electric heat 265/166 kW 60/50 Hz 4 Electric Heat 300/188 kW 60/50 Hz A Low Gas Heat — 2-stage B Medium Gas Heat — 2-stage C High Gas Heat — 2-stage D Low Gas Heat — Modulating E Medium Gas Heat — Modulating F High Gas Heat — Modulating Steam or Hot Water Heat: G Low Heat - 1.0 (25mm) Valve H Low Heat - 1.25 (32mm) Valve J Low Heat - 1.5 (38mm) Valve K Low Heat - 2.0 (50mm) Valve L Low Heat - 2.50 (64mm) Valve M Low Heat - 3.0 (76mm) Valve N High Heat - 1.0 (25mm) Valve P High Heat - 1.25 (32mm) Valve Q High Heat - 1.5 (38mm) Valve R High Heat - 2.0 (50mm) Valve T High Heat - 2.50 (64mm) Valve U High Heat - 3.0 (76mm) Valve DIGIT 10, 11 — DESIGN SEQUENCE A-ZZ (Factory Assigned) Sequence maybe any letter A to Z, or any digit 1 to 9. DIGIT 12 — UNIT CONFIGURATION SELECTION 1 One-Piece Unit w/o Blank Section 2 One-Piece Unit w/4 Blank Section 3 One-Piece Unit w/8 Blank Section 4 Two-Piece Unit w/o Blank Section 5 Two-Piece Unit w/4 Blank Section 6 Two-Piece Unit w/8 Blank Section 7 Three-Piece unit w/o Blank Section 8 Three-Piece Unit w/4 Blank Section 9 Three-Piece Unit w/8 Blank Section DIGIT 13 — AIRFLOW DIRECTION 1 Downflow Supply /Upflow Return 2 Downflow Supply / Horiz End Return 3 Downflow Supply / Horiz Right Return 4 Right Side Horiz Supply/Upflow Return 5 Right Side Horiz Supply / Horizontal End Return 6 Right Side Horiz Supply / Horizontal Right Return DIGIT 14 — SUPPLY FAN OPTIONS 1 Standard CFM 3 Standard CFM - TEFC Motor(s) 4 Low CFM 6 Low CFM - TEFC Motor(s) 7 = Standard CFM - w/ Motor ShaftGrounding 9 = Standard CFM - TEFC Motor(s) w/ Shaft Grounding A = Low CFM - w/ Motor Shaft Grounding C = Low CFM - TEFC Motor(s) w/ Shaft Grounding DIGIT 15 — SUPPLY FAN MOTOR SELECTION F15hp G20Hp H25Hp J30Hp K40Hp L50Hp M60Hp N75Hp P100Hp DIGIT 16 — SUPPLY FAN RPM SELECTION 7700 8800 9900 A 1000 B1100 C 1200 D 1300 E 1400 F 1500 G 1600 H 1700 J 1800 K 1900 L2000 DIGIT 17 — EXHAUST/RETURN FAN OPTIONS 0 None 1 Std CFM Exhaust Fan w/o Statitrac CV Only 2 Low CFM Exhaust Fan w/o Statitrac CV Only 3 Std CFM Exhaust w/o VFD w/ Statitrac 4 Low CFM Exhaust w/o VFD w/ Statitrac 5 Std CFM Exhaust w/ VFD w/ Bypass w/ Statitrac 6 Low CFM Exhaust w/ VFD w/ Bypass w/ Statitrac 7 Std CFM Exhaust w/ VFD w/o Bypass w/ Statitrac 8 Low CFM Exhaust w/ VFD w/o Bypass w/ Statitrac A Std CFM Return w/o Statitrac CV Only B Low CFM Return w/o Statitrac CV Only C Std CFM Return w/ VFD w/ Bypass w/ Statitrac D Low CFM Return w/ VFD w/ Bypass w/ Statitrac E Std CFM Return w/ VFD w/o Bypass w/ Statitrac F Low CFM Return w/ VFD w/o Bypass w/ Statitrac Model Number Descriptions SXHJ10540AA715MFDE81D1100A1BA1000AA1A1 1 2 3 4 567 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
RT-SVX24K-EN7 Model Number Descriptions DIGIT 18 — EXHAUST/RETURN FAN MOTOR SELECTION 0 None D 7.5 Hp E10Hp F15Hp G20Hp H25Hp J30Hp K40Hp L50Hp M60Hp DIGIT 19 — EXHAUST/RETURN RPM SELECTION 0 None 3300 4400 5500 6600 7700 8800 9900 A 1000 B1100 C 1200 D 1300 E 1400 DIGIT 20 — SYSTEM CONTROL SELECTION 1 Constant Volume (CV) (Zone Temperature Control) 2 CV w/ Discharge Temp Control 4 VAV w/ VFD Supply w/o Bypass (Discharge Temp Control) 5 VAV w/ VFD Supply w/ Bypass (Discharge Temp Control) 6 VAV – Single Zone VAV w/VFD w/o Bypass (Zone Temperature Control) 7 VAV – Single Zone VAV w/VFD w/ Bypass (Zone Temperature Control) DIGIT 21 — OUTSIDE AIR and ECONOMIZER OPTION/ CONTROLS A 0-25% Motorized Damper B Economizer w/Dry Bulb C Economizer w/Reference Enthalpy D Economizer w/Comparative Enthalpy E Econ w/Outside Air Measure/Dry Bulb F Econ w/Outside Air Measure/Ref Enthalpy G Econ w/Outside Air Measure/Comp Enthalpy H Econ w/DCV/Dry Bulb 1 J Econ w/DCV/Ref Enthalpy1 K Econ w/DCV/Comp Enthalpy1 1Requires CO2 Zone Sensor(s) DIGIT 22 — DAMPER OPTION 0 Standard 1 Low Leak 2 Ultra Low Leak U Ultra Low Leak, AMCA 1A, w/ FDD (Design Special) DIGIT 23— PRE-EVAPORATOR COIL FILTER SELECTION 0 Two Inch High EfficiencyThrowaway 1 Two Inch Throwaway Rack/Less Filters 2 90-95% Bag Filters w/Prefilters 3 Bag Filter Rack/Less Filters 4 90-95% Cartridge Filters w/ Prefilters 5 Cartridge Rack/Less Filters 6 90-95% Low Pressure Drop Cartridge Filters w/ Prefilters 7 Low Pressure Drop Cartridge Rack/Less Filters DIGIT 24 — BLANK SECTION APPLICATION OPTIONS 0 None A 90-95% Bag w/Prefilters B 90-95% Low Pressure Drop Cartridge w/ Prefilters C 90-95%, Cartridge Filters w/ Prefilters D 90-95% High Temp Cartridge w/ Prefilters E HEPA w/Prefilters F High Temp HEPA w/Prefilters DIGIT 25 — ENERGY RECOVERY WHEEL 0 None 1 Low CFM ERW w/ Bypass Defrost 2 Standard CFM ERW w/ Bypass Defrost DIGIT 26 — UNIT MOUNTED POWER CONNECTION SELECTION A Terminal BlockB Non-Fused Disconnect C Non-Fused Disconnect w/ Powered Convenience Outlet D Circuit Breaker w/ high fault SCCR E Circuit Breaker w/ high fault SCCR/ Powered Convenience Outlet DIGIT 27 — CONDENSER COIL SELECTION 0 Air-Cooled Aluminum A Evap Condenser B Evap Condenser w/ Sump Heater C Evap Condenser w/ Dolphin WaterCare System D Evap Condenser w/ Dolphin WaterCare System & Sump Heater E Evap Condenser w/ Conductivity Controller F Evap Condenser w/ Conductivity Controller and Sump Heater J Corrosion Protected Condenser Coil DIGIT 28 — EVAPORATOR COIL AND DRAIN PAN 0 Standard Evap Coil w/Galvanized Drain Pan A Standard Evap Coil w/ Stainless Steel Drain Pan B High Cap Evap Coil w/Galvanized Drain Pan C High Cap Evap Coil w/Stainless Steel Drain Pan DIGIT 29 — REFRIGERATION SYSTEM SELECTION A 0 Standard A Suction Service Valves B Replaceable Core Liquid Filter Driers C Suction Service Valves & Replaceable Core Liquid Filter Driers DIGIT 30 — REFRIGERATION SYSTEM SELECTION B 0 Standard 1 Hot Gas Reheat2 2 Hot Gas By-Pass 3 Hot Gas Reheat2/Hot Gas By-Pass DIGIT 31 — AMBIENT CONTROL OPTION 0 Standard Ambient 1 Low Ambient DIGIT 32 — HIGH DUCT TEMP THERMOSTAT 0 None 1 High Duct Temp Thermostat DIGIT 33 — CONTROLS OPTION 0 None 1 Remote Human Interface (RHI) & Inter-Processor Communication Bridge (IPCB) 2 IPCB 3 Rapid Restart 2Humidity sensor required
8RT-SVX24K-EN Model Number Descriptions DIGIT 34 — MODULE OPTIONS 0 None A 0-5 volt Generic Building Automation System (GBAS) B 0-10 volt GBAS C 0-5 volt GBAS and 0-10 volt GBAS F LonTalk® Communication Interface (LCI) D Ventilation Override G 0-5 volt GBAS volt & Ventilation Override H 0-10 volt GBAS & Ventilation Override J 0-5 volt GBAS and 0-10 volt GBAS & Ventilation Override L LCI & Ventilation Override M BACnet Communication Interface (BCI) N BCI & Ventilation Override DIGIT 35 — ZONE SENSOR OPTION 0 None A Dual Setpoint w/Man/Auto Changeover — BAYSENS108 B Dual Setpoint w/Man/Auto Chgovr & Sys Lights — BAYSENS110 C Room Sensor w/timed Override & Cancel — BAYSENS073 D Room Sensor w/TO (Timed Override) & Cancel & Local Stpt Adj — BAYSENS074 G VAV w/System Lights — BAYSENS021 L Programmable Night Setback — BAYSENS119 DIGIT 36 — AGENCY APPROVAL OPTION 0 None 1 cULus DIGIT 37 — SERVICE ENHANCEMENTS 0 Single Side Access Door A Dual Side Access Door B Single Side Access Doors/ Marine Lights C Dual Side Access Doors/ Marine Lights DIGIT 38 — MISCELLANEOUS OPTIONS 0 None 1 Belt Guards 2 Burglar Bars 3 Belt Guards/Burglar Bars Tip: EXAMPLE Model number SXHJ10540AA715MFDE81D1100A 1BA1000AA1A1 describes a unit with the following characteristics: DX Cooling, No Heat, Extended Casing, 105 Ton nominal capacity, with 460/3/60 power supply, 3 piece construction with downflow supply and upflow return, low CFM fans, a 60 hp supply fan w/ a 1500 rpm drive, a 10 Hp return fan with VFD, bypass and statitrac, with CV control, and economizer w/ comparative enthalpy, low leak dampers, 2” throwaway rack less filters, terminal blank connection, Air Cooled Copper Condenser coil, high cap evap with galvanized drain pan, suction service valves, hot gas reheat, 0-5V GBAS, dual setpoint with Manual/Auto Changeover, cULus approval, Dual side access, and belt guards. The service digit for each model number contains 38 digits; all 38 digits must be referenced.
RT-SVX24K-EN9 Unit Inspection As soon as the unit arrives at the job site [ ] Verify that the nameplate data matches the data on the sales order and bill of lading (including electrical data). [ ] Verify that the power supply complies with the unit nameplate specifications. [ ] Verify that the power supply complies with the electric heater specifications on the unit nameplate. [ ] Visually inspect the exterior of the unit, including the roof, for signs of shipping damage. [ ] Check for material shortages. Refer to the Component Layout and Ship with Location illustration. Important: If the job site inspection of the unit reveals damage or material shortages, file a claim with the carrier immediately. Specify the type and extent of the damage on the “bill of lading” before signing. [ ] Visually inspect the internal components for shipping damage as soon as possible after delivery and before it is stored. Do notwalk on the sheet metal base pans. [ ] If concealed damage is discovered, notify the carriers terminal of damage immediately by phone and by mail. Concealed damage must be reported within 15 days. Request an immediate joint inspection of the damage by the carrier and the consignee. Do not remove damaged material from the receiving location. Take photos of the damage, if possible. The owner must provide reasonable evidence that the damage did not occur after delivery. [ ] Remove the protective plastic coverings that shipped over the compressors. Storage Take precautions to prevent condensate from forming inside the unit electrical compartments and motors if: a. The unit is stored before it is installed; or, b. The unit is set on the roof curb, and temporary heatis provided in the building. Isolate all side panel service entrances and base pan openings (e.g., conduit holes, S/A and R/A openings, and flue openings) from the ambient air until the unit is ready for startup. Note: Do not use the unit heater for temporary heat without first completing the startup procedure detailed under “Unit Startup,” p. 98. Trane will not assume any responsibility for equipment damage resulting from condensate accumulation on the unit electrical and/or mechanical components. Unit Clearances Figure 10, p. 23 Table 4, p. 23 illustrates the minimum operating and service clearances for either a single or multiple unit installation. These clearances are the minimum distances necessary for adequate service, cataloged unit capacity, and peak operating efficiency. Providing less than the recommended clearances may result in condenser coil starvation, “short-circulating” of exhaust and economizer airflows, or recirculation of hot condenser air. Unit Dimensions and Weight Information WARNING No Step Surface! Do not walk on the sheet metal drain pan. Walking on the drain pan could cause the supporting metal to collapse, resulting in the operator/technician to fall. Failure to follow this recommendation could result in death or serious injury. Description Reference Air-Cooled Condenser One-piece unit dimensionsFigure 12, p. 25, Table 5, p. 26 Two-piece unit dimensions Figure 12, p. 25, Table 6, p. 27 Three-piece unit dimensions Figure 12, p. 25, Table 8, p. 33 Typical unit and operation weights Table 12, p. 44 Evaporative Condenser Two-piece unit dimensions Figure 12, p. 25, Table 7, p. 30 Three-piece unit dimensions Figure 12, p. 25, Table 9, p. 36 Typical unit and operation weights (a) (a) Weights shown represent approximate operating weights. Actual weights are stamped on the unit nameplate. Table 12, p. 44
10RT-SVX24K-EN General Information Unit Nameplate One Mylar unit nameplate is located on the outside upper left corner of the control panel door. It includes the unit model number, serial number, electrical characteristics, weight, refrigerant charge, as well as other pertinent unit data. A small metal nameplate with the Model Number, Serial Number, and Unit Weight is located just above the Mylar nameplate, and a third nameplate is located on the inside of the control panel door. Compressor Nameplate The Nameplate for the Scroll Compressor is located on the compressor lower housing. Max amps is listed on the nameplate and is the absolute highest amp load on the compressor at any operating condition (does not include locked rotor amps or inrush). This value should never be exceeded. Commonly Used Acronyms For convenience, a number of acronyms and abbreviations are used throughout this manual. These acronyms are alphabetically listed and defined below. AC = Air Cooled Condenser BAS = Building automation systems BCI = BACnet® Communication Interface module CFM = Cubic-feet-per-minute CKT. = Circuit CLV = Cooling valve (reheat only) CV = Constant volume CW = Clockwise CCW = Counterclockwise E/A = Exhaust air EC = Evaporative Condenser ECEM = Exhaust/comparative enthalpy module FDD = Fault Detection and Diagnostic RT = Rooftop unit O/A = Outside air GBAS = Generic building automation system HGBP = Hot gas bypass MCHE = Microchannel Condenser Coil HGRH = Hot gas reheat HI = Human Interface HVAC = Heating, ventilation and air conditioning I/O = Inputs/outputs IOM = Installation/operation/ maintenance manual IPC = Interprocessor communications IPCB = Interprocessor communications bridge LCI-I = LonTalk® Communication Interface for IntelliPak LH = Left-hand MCM = Multiple compressor module MDM = Modulating Dehumidification Module MPM = Multipurpose module MWU = Morning warm-up NSB = Night setback O/A = Outside air psig = Pounds-per-square-inch, gauge pressure PTFE = Polytetrafluoroethylene (Teflon®) R/A = Return air RAH = Return air humidity RH = Right-hand RHV = Reheat valve RPM = Revolutions-per-minute RTM = Rooftop module S/A = Supply air SCCR = Short circuit current rating SCM = Single circuit module SZ = Single-zone (unit airflow) SZVAV = Single zone variable air volume TCI = Tracer communications module UCM = Unit control modules VAV = Variable air volume VCM = Ventilation control module VOM = Ventilation override module w.c. = Water column WCI = Wireless Communication Interface Unit Description Each Trane commercial, single-zone rooftop air conditioner ships fully assembled from the factory. An optional roof curb, specifically designed for the S_HJ units is available from Trane. The roof curb kit must be field assembled and installed according to the latest edition of the roof curb installation manual. Trane Commercial Rooftop Units are controlled by a microelectronic control system that consists of a network of modules and are referred to as Unit Control Modules (UCM).The acronym UCM is used extensively throughout this document when referring to the control system network. These modules through Proportional/Integral control algorithms perform specific unit functions which provide the best possible comfort level for the customer. They are mounted in the control panel and are factory wired to their respective internal components. They receive and interpret information from other unit Available tonnages Air-Cooled Tonnages Evaporative Condenser Tonnages 90 100 105 118 120 128 130 140 150 162