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Trane Intellipak 2 Service Manual

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    							SAFETY WARNING
    Only qualified personnel should install and service the equipment. The installation, starting up, and servicing
    of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and
    training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
    serious injury. When working on the equipment, observe all precautions in the literature and on the tags,
    stickers, and labels that are attached to the equipment.
    IntelliPak™ II
    Commercial Single-Zone Rooftop Air Conditioners
    with CV, VAV, SZVAV, or RR Controls
    Installation, Operation,
    and Maintenance
    “F0” and later design sequence
    SEHJ090-162SSHJ090-162
    SFHJ090-162 SXHJ090-162
    SLHJ090-162
    RT-SVX24K-ENNovember 2014 
    						
    							© 2014 Trane All rights reservedRT-SVX24K-EN
    Introduction
    Read this manual thoroughly before operating or servicing
    this unit.
    Warnings, Cautions, and Notices
    Safety advisories appear throughout this manual as
    required.Your personal safety and the proper operation of
    this machine depend upon the strict observance of these
    precautions.
    Important Environmental Concerns
    Scientific research has shown that certain man-made
    chemicals can affect the earth’s naturally occurring
    stratospheric ozone layer when released to the
    atmosphere. In particular, several of the identified
    chemicals that may affect the ozone layer are refrigerants
    that contain Chlorine, Fluorine and Carbon (CFCs) and
    those containing Hydrogen, Chlorine, Fluorine and
    Carbon (HCFCs). Not all refrigerants containing these
    compounds have the same potential impact to the
    environment.Trane advocates the responsible handling of
    all refrigerants-including industry replacements for CFCs
    such as HCFCs and HFCs.
    Important Responsible Refrigerant
    Practices
    Trane believes that responsible refrigerant practices are
    important to the environment, our customers, and the air
    conditioning industry. All technicians who handle
    refrigerants must be certified. The Federal Clean Air Act
    (Section 608) sets forth the requirements for handling,
    reclaiming, recovering and recycling of certain
    refrigerants and the equipment that is used in these
    service procedures. In addition, some states or
    municipalities may have additional requirements that
    must also be adhered to for responsible management of
    refrigerants. Know the applicable laws and follow them.
    About the Manual
    Note: This document is customer property and must be
    retained by the unit owner for use by maintenance
    personnel.
    These units are equipped with electronic Unit Control Modules (UCM). Refer to the “Startup” and “Test Mode”
    procedures within this Installation, Operation, and
    The three types of advisories are defined as follows:
    WARNINGIndicates a potentially hazardous
    situation which, if not avoided, could
    result in death or serious injury.
    CAUTIONs
    Indicates a potentially hazardous
    situation which, if not avoided, could
    result in minor or moderate injury. It
    could also be used to alert against
    unsafe practices.
    NOTICEIndicates a situation that could result in
    equipment or property-damage only
    accidents.
    WARNING
    Proper Field Wiring and Grounding
    Required!
    Failure to follow code could result in death or serious
    injury. All field wiring MUST be performed by qualified
    personnel. Improperly installed and grounded field
    wiring poses FIRE and ELECTROCUTION hazards. To
    avoid these hazards, you MUST follow requirements for
    field wiring installation and grounding as described in
    NEC and your local/state electrical codes.
    WARNING
    Personal Protective Equipment (PPE)
    Required!
    Installing/servicing this unit could result in exposure to
    electrical, mechanical and chemical hazards.
     Before installing/servicing this unit, technicians MUST put on all PPE required for the work being
    undertaken (Examples; cut resistant gloves/sleeves,
    butyl gloves, safety glasses, hard hat/bump cap, fall
    protection, electrical PPE and arc flash clothing).
    ALWAYS refer to appropriate Material Safety Data Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA
    guidelines for proper PPE.
     When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS/SDS andOSHA/GHS (Global Harmonized System of
    Classification and Labelling of Chemicals) guidelines
    for information on allowable personal exposure
    levels, proper respiratory protection and handling
    instructions.
     If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance
    with OSHA, NFPA 70E, or other country-specific
    requirements for arc flash protection, PRIOR to
    servicing the unit. NEVER PERFORM ANY
    SWITCHING, DISCONNECTING, OR VOLTAGE
    TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED
    FOR INTENDED VOLTAGE.
    Failure to follow instructions could result in death or
    serious injury. 
    						
    							Introduction
    RT-SVX24K-EN3
    Maintenance manual and the latest edition of the
    appropriate programming manual for Constant Volume
    (CV), Rapid Restart (RR), Variable Air Volume (VAV), or
    Single Zone Variable Air Volume (SZ VAV) applications
    before attempting to operate or service this equipment.
    Note:The procedures discussed in this manual should
    only be performed by qualified and experienced
    HVAC technicians.
    Overview of Manual
    This booklet describes proper installation, startup,operation, and maintenance procedures for 90 to 162 ton
    rooftop air conditioners designed for CV, RR, VAV, or SZ
    VAV applications. By carefully reviewing the information within this manual and following the instructions, the risk
    of improper operation and/or component damage will be
    minimized.
    Note: One copy of the appropriate service literature ships
    inside the control panel of each unit.
    It is important that periodic maintenance be performed to
    help assure trouble free operation. Should equipment
    failure occur, contact a qualified service organization with
    qualified, experienced HVAC technicians to properly
    diagnose and repair this equipment.
    Note: Do Not release refrigerant to the atmosphere!
    If adding or removing refrigerant is required, the service
    technician must comply with all federal, state, and local
    laws.
    Copyright
    This document and the information in it are the property of
    Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right
    to revise this publication at any time, and to make changes
    to its content without obligation to notify any person of
    such revision or change.
    Trademarks
    All trademarks referenced in this document are thetrademarks of their respective owners.
    Revision History
    RT-SVX24K-EN (November 2014)
    Updated the IOM with Ultra-Low Leak, AMCA 1A damper
    and FDD. These features are Design Specials only. 
    						
    							4RT-SVX24K-EN
    Table of Contents
    Introduction............................. 2
    Warnings, Cautions, and Notices........ 2
    Model Number Descriptions.............. 6
    Unit Inspection.......................... 9
    As soon as the unit arrives at the job site 9
    Storage ............................ 9
    Unit Clearances ..................... 9
    Unit Dimensions and Weight Information 9
    General Information.................... 10
    Unit Nameplate...................... 10
    Commonly Used Acronyms............ 10
    Unit Description...................... 10
    Constant Volume (CV) and Variable Air
    Volume (VAV) Units
    ................... 13
    Constant Volume (CV) Units........... 17
    Variable Air Volume (VAV) Units........ 17
    Single Zone Variable Air Volume (SZVAV)
    Only
    ................................ 20
    Unit Clearances......................... 23
    Dimensional Data....................... 25
    Weights................................ 44
    Installation............................. 47
    Roof Curb and Ductwork ............. 47
    Field Converting Horizontal Ductwork
    (Supply or Return) from Right to
    Left Side .......................... 49
    Unit Rigging and Placement........... 51
    Air-Cooled and Evaporative Condensers—
    Three-Piece Unit Fit Up .............. 54
    Air-Cooled and Evaporative Condensers—
    Two-Piece Unit Fit Up ............... 58
    Complete Tubing and Wiring
    Connections as follows: .............. 61
    Air-Cooled Tubing Connection ........ 61
    Evaporative Condenser Tubing
    Connection ........................ 62
    Electric Heat Wiring Connection ....... 63
    Power and Control Wiring Connections . 63
    General Unit Requirements ........... 64
    Rigging the Unit .................... 65 Main Electrical Power Requirements
    ....65
    Field Installed Control Wiring ..........65
    Requirements for Electric Heat Units ....65
    Requirement for Gas Heat .............65
    Requirements for Hot Water Heat ......65
    Requirements for Steam Heat ..........65
    O/A Pressure Sensor and Tubing
    Installation .........................65
    Condensate Drain Connections ........65
    Units with Gas Furnace ...............66
    Removing Compressor Assembly
    Shipping Hardware ..................66
    Removing Supply and Exhaust Fan
    Shipping Channels ...................66
    Spring Isolators .....................66
    Remove Evaporative Condenser Fan
    Shipping Brackets ...................66
    O/A Sensor and Tubing Installation .....68
    Units with Statitrac: ..................68
    Evaporative-Cooled Condenser Make-up
    Water and Drain Line Installation .......69
    Gas Heat Units ......................70
    Disconnect Switch w/External Handle . . .78
    Electric Heat Units ...................78
    Main Unit Power Wiring ..............79
    Power Wire Sizing and Protection Devices 81
    Field Installed Control Wiring ..........83
    Controls using 24 VAC ................83
    Controls using DC Analog Input/Outputs .83
    Constant Volume System Controls ......84
    Variable Air Volume System Controls . . .84
    Constant Volume or Variable Air Volume
    System Controls .....................84
    Single Zone Variable Air Volume & Rapid
    Restart System Control ...............85
    Emergency Override .................85
    Ventilation Override Module (VOM) .....86
    Temperature vs. Resistance Coefficient . .87
    Installation Checklist.....................95
    General Checklist (applies to all units) . . .95 
    						
    							Table of Contents
    RT-SVX24K-EN5
    Unit Rigging and Placement (Two-Piece—
    addition to General Checklist)......... 95
    Unit Rigging and Placement (Three-piece
    unit) (in addition to Two-piece unit rigging
    and placement) ..................... 95
    Unit Startup............................ 98
    Sequence of Operation................ 98
    Cooling Sequence of Operation ....... 98
    Compressor Sequence of Operation . . . 98
    Units with Evaporative Condenser
    Sequence of Operation .............. 99
    Modulating Dehumidification (Hot Gas
    Reheat) Sequence of Operation ...... 103
    Energy Recovery Sequence of
    Operation ........................ 105
    Gas Heating Sequence of Operation
    Standard ......................... 107
    Honeywell Ignition System .......... 107
    Modulating Gas Sequence of Operation 108
    Electric Heat Sequence of Operation . . 108
    Electric Heat—CV, VAV Daytime
    Warm-up ......................... 109
    VAV Active Occupied Discharge Heating 109
    SZVAV Occupied Heating ........... 109
    Demand Control Ventilation Sequence
    of Operation ...................... 109
    Return Fan Sequence of Operation .... 109
    Wet Heat Sequence of Operation ..... 110
    Unit Startup Check List............... 110
    Voltage Supply and Voltage Imbalance 111
    Service Testing—Evaporative Condenser
    Components ...................... 115
    Verifying Proper Fan Rotation ........ 115
    If all of the fans are rotating backwards; 116
    If some of the fans are rotating
    backwards; ....................... 116
    System Airflow Measurements ....... 117
    Exhaust Airflow Measurement
    (Optional) ........................ 118
    TRAQ™ Sensor Airflow Measurement . 119
    Performance Data................... 120
    Supply Fan with or without Variable
    Frequency Drive ................... 120 Airside Pressure Drop Standard
    Evaporator Coil
    .....................122
    Exhaust Fan Performance ............124
    Return Fan Performance .............125
    Component Static Pressure Drops .....127
    Pressure Curves......................136
    (60 Hz) Air-Cooled Condensers ........136
    Components.........................145
    Standard Unit without Energy Recovery
    Wheel ............................145
    Standard Unit with Energy Recovery
    Wheel ............................148
    Energy Recovery Wheel (ERW) ........153
    Service and Repair ..................158
    Seal Adjustment ....................160
    Compressor Startup .................161
    Compressor Operational Sounds ......162
    Evaporative Condenser Startup .......163
    Thermostatic Expansion Valves .......165
    Measuring Superheat ...............165
    Charging by Subcooling .............165
    Standard Ambient Units .............165
    Electric, Steam and Hot Water Startup . .166
    Gas Furnace Startup ................166
    Two Stage Gas Furnace ..............167
    Full Modulating Gas Furnace .........169
    Final Unit Checkout .................171
    Service and Maintenance...............175
    Scroll Compressor Replacement ......183
    VFD Programming Parameters ........184
    Monthly Maintenance ...............185
    Filters .............................185
    Air-Cooled Coil Cleaning .............187
    Evaporative Condenser Coil Cleaning . .188
    Final Process .......................190
    Unit Wiring Diagram Number............192
    Warranty and Liability Clause............198
    Commercial Equipment...............198
    Rated 20 Tons and Larger and Related
    Accessories
    ..........................198 
    						
    							6RT-SVX24K-EN
    DIGIT 1 — UNIT TYPE
    S Self-Contained (Packaged
    Rooftop)
    DIGIT 2 — UNIT FUNCTION
    E DX Cooling, Electric Heat
    F DX Cooling, Natural Gas Heat
    L DX Cooling, Hot Water Heat
    S DX Cooling, Steam Heat
    X DX Cooling, No Heat,Extended Casing
    DIGIT3—SYSTEM TYPE
    H Single Zone
    DIGIT 4 — DEVELOPMENT
    SEQUENCE
    J Ninth
    DIGIT 5, 6, 7 — NOMINAL
    CAPACITY
    090 90 Ton Air-Cooled
    105 105 Ton Air-Cooled
    120 120 Ton Air-Cooled
    130 130 Ton Air-Cooled
    150 150 Ton Air-Cooled
    100 100 Ton Evap Condenser
    118 118 Ton Evap Condenser
    128 128 Ton Evap Condenser
    140 140 Ton Evap Condenser
    162 162 Ton Evap Condenser
    DIGIT 8 — VOLTAGE SELECTION
    4 460/60/3 XL
    5 575/60/3 XL
    C 380/50/3 XL
    DIGIT 9 — HEATING CAPACITY
    SELECTION
    0 No Heat
    1 Electric heat 90/56 kW 60/50 Hz
    2 Electric heat 140/88 kW 60/50 Hz
    3 Electric heat 265/166 kW 60/50 Hz
    4 Electric Heat 300/188 kW 60/50 Hz
    A Low Gas Heat — 2-stage B Medium Gas Heat — 2-stage
    C High Gas Heat — 2-stage
    D Low Gas Heat — Modulating
    E Medium Gas Heat — Modulating
    F High Gas Heat — Modulating Steam or Hot Water Heat:
    G Low Heat - 1.0 (25mm) Valve
    H Low Heat - 1.25 (32mm) Valve
    J Low Heat - 1.5 (38mm) Valve
    K Low Heat - 2.0 (50mm) Valve
    L Low Heat - 2.50 (64mm) Valve
    M Low Heat - 3.0 (76mm) Valve
    N High Heat - 1.0 (25mm) Valve
    P High Heat - 1.25 (32mm) Valve
    Q High Heat - 1.5 (38mm) Valve
    R High Heat - 2.0 (50mm) Valve
    T High Heat - 2.50 (64mm) Valve
    U High Heat - 3.0 (76mm) Valve
    DIGIT 10, 11 — DESIGN
    SEQUENCE
    A-ZZ (Factory Assigned) Sequence maybe any letter A to Z, or any digit 1 to 9.
    DIGIT 12 — UNIT
    CONFIGURATION SELECTION
    1 One-Piece Unit w/o Blank Section
    2 One-Piece Unit w/4 Blank Section
    3 One-Piece Unit w/8 Blank Section
    4 Two-Piece Unit w/o Blank Section
    5 Two-Piece Unit w/4 Blank Section
    6 Two-Piece Unit w/8 Blank Section
    7 Three-Piece unit w/o Blank Section
    8 Three-Piece Unit w/4 Blank Section
    9 Three-Piece Unit w/8 Blank Section
    DIGIT 13 — AIRFLOW DIRECTION
    1 Downflow Supply /Upflow Return
    2 Downflow Supply / Horiz End Return
    3 Downflow Supply / Horiz Right Return
    4 Right Side Horiz Supply/Upflow Return
    5 Right Side Horiz Supply / Horizontal End Return
    6 Right Side Horiz Supply / Horizontal Right Return
    DIGIT 14 — SUPPLY FAN
    OPTIONS
    1 Standard CFM
    3 Standard CFM - TEFC Motor(s)
    4 Low CFM
    6 Low CFM - TEFC Motor(s)
    7 = Standard CFM - w/ Motor ShaftGrounding
    9 = Standard CFM - TEFC Motor(s) w/ Shaft Grounding
    A = Low CFM - w/ Motor Shaft Grounding C = Low CFM - TEFC Motor(s) w/ Shaft Grounding
    DIGIT 15 — SUPPLY FAN MOTOR
    SELECTION
    F15hp
    G20Hp
    H25Hp
    J30Hp
    K40Hp
    L50Hp
    M60Hp
    N75Hp
    P100Hp
    DIGIT 16 — SUPPLY FAN RPM
    SELECTION
    7700
    8800
    9900
    A 1000 B1100
    C 1200
    D 1300
    E 1400
    F 1500
    G 1600
    H 1700
    J 1800
    K 1900
    L2000
    DIGIT 17 — EXHAUST/RETURN
    FAN OPTIONS
    0 None
    1 Std CFM Exhaust Fan w/o Statitrac CV Only
    2 Low CFM Exhaust Fan w/o Statitrac CV Only
    3 Std CFM Exhaust w/o VFD w/ Statitrac
    4 Low CFM Exhaust w/o VFD w/ Statitrac
    5 Std CFM Exhaust w/ VFD w/ Bypass w/ Statitrac
    6 Low CFM Exhaust w/ VFD w/ Bypass w/ Statitrac
    7 Std CFM Exhaust w/ VFD w/o Bypass w/ Statitrac
    8 Low CFM Exhaust w/ VFD w/o Bypass w/ Statitrac
    A Std CFM Return w/o Statitrac CV Only
    B Low CFM Return w/o Statitrac CV Only
    C Std CFM Return w/ VFD w/ Bypass w/ Statitrac
    D Low CFM Return w/ VFD w/ Bypass w/ Statitrac
    E Std CFM Return w/ VFD w/o Bypass w/ Statitrac
    F Low CFM Return w/ VFD w/o Bypass w/ Statitrac
    Model Number Descriptions
    SXHJ10540AA715MFDE81D1100A1BA1000AA1A1
    1 2 3 4 567 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 
    						
    							RT-SVX24K-EN7
    Model Number Descriptions
    DIGIT 18 — EXHAUST/RETURN
    FAN MOTOR SELECTION
    0 None
    D 7.5 Hp
    E10Hp
    F15Hp
    G20Hp
    H25Hp
    J30Hp
    K40Hp
    L50Hp
    M60Hp
    DIGIT 19 — EXHAUST/RETURN
    RPM SELECTION
    0 None
    3300
    4400
    5500
    6600
    7700
    8800
    9900
    A 1000 B1100
    C 1200
    D 1300
    E 1400
    DIGIT 20 — SYSTEM CONTROL
    SELECTION
    1 Constant Volume (CV) (Zone Temperature Control)
    2 CV w/ Discharge Temp Control
    4 VAV w/ VFD Supply w/o Bypass (Discharge Temp Control)
    5 VAV w/ VFD Supply w/ Bypass (Discharge Temp Control)
    6 VAV – Single Zone VAV w/VFD w/o
    Bypass (Zone Temperature Control)
    7 VAV – Single Zone VAV w/VFD w/
    Bypass (Zone Temperature Control)
    DIGIT 21 — OUTSIDE AIR and
    ECONOMIZER OPTION/
    CONTROLS
    A 0-25% Motorized Damper B Economizer w/Dry Bulb
    C Economizer w/Reference Enthalpy
    D Economizer w/Comparative Enthalpy
    E Econ w/Outside Air Measure/Dry Bulb
    F Econ w/Outside Air Measure/Ref Enthalpy
    G Econ w/Outside Air Measure/Comp Enthalpy
    H Econ w/DCV/Dry Bulb
    1
    J Econ w/DCV/Ref Enthalpy1
    K Econ w/DCV/Comp Enthalpy1
    1Requires CO2 Zone Sensor(s)
    DIGIT 22 — DAMPER OPTION
    0 Standard
    1 Low Leak
    2 Ultra Low Leak
    U Ultra Low Leak, AMCA 1A, w/ FDD (Design Special)
    DIGIT 23— PRE-EVAPORATOR
    COIL FILTER SELECTION
    0 Two Inch High EfficiencyThrowaway
    1 Two Inch Throwaway Rack/Less Filters
    2 90-95% Bag Filters w/Prefilters
    3 Bag Filter Rack/Less Filters
    4 90-95% Cartridge Filters w/ Prefilters
    5 Cartridge Rack/Less Filters
    6 90-95% Low Pressure Drop Cartridge Filters w/ Prefilters
    7 Low Pressure Drop Cartridge Rack/Less Filters
    DIGIT 24 — BLANK SECTION
    APPLICATION OPTIONS
    0 None
    A 90-95% Bag w/Prefilters B 90-95% Low Pressure Drop Cartridge w/ Prefilters
    C 90-95%, Cartridge Filters w/ Prefilters
    D 90-95% High Temp Cartridge w/ Prefilters
    E HEPA w/Prefilters
    F High Temp HEPA w/Prefilters
    DIGIT 25 — ENERGY RECOVERY
    WHEEL
    0 None
    1 Low CFM ERW w/ Bypass Defrost
    2 Standard CFM ERW w/ Bypass Defrost
    DIGIT 26 — UNIT MOUNTED
    POWER CONNECTION
    SELECTION
    A Terminal BlockB Non-Fused Disconnect
    C Non-Fused Disconnect w/ Powered Convenience Outlet
    D Circuit Breaker w/ high fault SCCR
    E Circuit Breaker w/ high fault SCCR/ Powered Convenience Outlet
    DIGIT 27 — CONDENSER COIL
    SELECTION
    0 Air-Cooled Aluminum
    A Evap Condenser B Evap Condenser w/ Sump Heater
    C Evap Condenser w/ Dolphin WaterCare System
    D Evap Condenser w/ Dolphin WaterCare System & Sump Heater
    E Evap Condenser w/ Conductivity Controller
    F Evap Condenser w/ Conductivity Controller and Sump Heater
    J Corrosion Protected Condenser Coil
    DIGIT 28 — EVAPORATOR COIL
    AND DRAIN PAN
    0 Standard Evap Coil w/Galvanized Drain Pan
    A Standard Evap Coil w/ Stainless Steel Drain Pan
    B High Cap Evap Coil w/Galvanized Drain Pan
    C High Cap Evap Coil w/Stainless Steel Drain Pan
    DIGIT 29 — REFRIGERATION
    SYSTEM SELECTION A
    0 Standard
    A Suction Service Valves B Replaceable Core Liquid Filter Driers
    C Suction Service Valves & Replaceable Core Liquid Filter
    Driers
    DIGIT 30 — REFRIGERATION
    SYSTEM SELECTION B
    0 Standard
    1 Hot Gas Reheat2
    2 Hot Gas By-Pass
    3 Hot Gas Reheat2/Hot Gas By-Pass
    DIGIT 31 — AMBIENT CONTROL
    OPTION
    0 Standard Ambient
    1 Low Ambient
    DIGIT 32 — HIGH DUCT TEMP
    THERMOSTAT
    0 None
    1 High Duct Temp Thermostat
    DIGIT 33 — CONTROLS OPTION
    0 None
    1 Remote Human Interface (RHI) & Inter-Processor Communication
    Bridge (IPCB)
    2 IPCB
    3 Rapid Restart
    2Humidity sensor required 
    						
    							8RT-SVX24K-EN
    Model Number Descriptions
    DIGIT 34 — MODULE OPTIONS
    0 None
    A 0-5 volt Generic Building Automation System (GBAS)
    B 0-10 volt GBAS
    C 0-5 volt GBAS and 0-10 volt GBAS
    F LonTalk® Communication Interface (LCI)
    D Ventilation Override
    G 0-5 volt GBAS volt & Ventilation Override
    H 0-10 volt GBAS & Ventilation Override
    J 0-5 volt GBAS and 0-10 volt GBAS & Ventilation Override
    L LCI & Ventilation Override
    M BACnet Communication Interface (BCI)
    N BCI & Ventilation Override
    DIGIT 35 — ZONE SENSOR
    OPTION
    0 None
    A Dual Setpoint w/Man/Auto Changeover — BAYSENS108
    B Dual Setpoint w/Man/Auto Chgovr & Sys Lights —
    BAYSENS110
    C Room Sensor w/timed Override & Cancel — BAYSENS073
    D Room Sensor w/TO (Timed Override) & Cancel &
    Local Stpt Adj — BAYSENS074
    G VAV w/System Lights — BAYSENS021
    L Programmable Night Setback — BAYSENS119
    DIGIT 36 — AGENCY APPROVAL
    OPTION
    0 None
    1 cULus
    DIGIT 37 — SERVICE
    ENHANCEMENTS
    0 Single Side Access Door
    A Dual Side Access Door B Single Side Access Doors/ Marine Lights
    C Dual Side Access Doors/ Marine Lights
    DIGIT 38 — MISCELLANEOUS
    OPTIONS
    0 None
    1 Belt Guards
    2 Burglar Bars
    3 Belt Guards/Burglar Bars Tip: EXAMPLE
    Model number
    SXHJ10540AA715MFDE81D1100A
    1BA1000AA1A1
    describes a unit with the following
    characteristics:
    DX Cooling, No Heat, Extended
    Casing, 105 Ton nominal capacity,
    with 460/3/60 power supply,
    3 piece construction with
    downflow supply and upflow
    return, low CFM fans, a 60 hp
    supply fan w/ a 1500 rpm drive, a
    10 Hp return fan with VFD, bypass
    and statitrac, with CV control, and
    economizer w/ comparative
    enthalpy, low leak dampers,
    2” throwaway rack less filters,
    terminal blank connection, Air
    Cooled Copper Condenser coil,
    high cap evap with galvanized
    drain pan, suction service valves,
    hot gas reheat, 0-5V GBAS, dual
    setpoint with Manual/Auto
    Changeover, cULus approval,
    Dual side access, and belt guards.
    The service digit for each model number contains 38 digits; all 38
    digits must be referenced. 
    						
    							RT-SVX24K-EN9
    Unit Inspection
    As soon as the unit arrives at the job site
    [ ] Verify that the nameplate data matches the data on
    the sales order and bill of lading (including electrical
    data).
    [ ] Verify that the power supply complies with the unit
    nameplate specifications.
    [ ] Verify that the power supply complies with the
    electric heater specifications on the unit nameplate.
    [ ] Visually inspect the exterior of the unit, including the
    roof, for signs of shipping damage.
    [ ] Check for material shortages. Refer to the
    Component Layout and Ship with Location illustration.
    Important: If the job site inspection of the unit reveals
    damage or material shortages, file a claim
    with the carrier immediately. Specify the
    type and extent of the damage on the “bill of
    lading” before signing.
    [ ] Visually inspect the internal components for
    shipping damage as soon as possible after delivery
    and before it is stored. Do notwalk on the sheet metal
    base pans.
    [ ] If concealed damage is discovered, notify the
    carriers terminal of damage immediately by phone
    and by mail. Concealed damage must be reported
    within 15 days.
    Request an immediate joint inspection of the damage
    by the carrier and the consignee. Do not remove
    damaged material from the receiving location. Take
    photos of the damage, if possible. The owner must
    provide reasonable evidence that the damage did not
    occur after delivery.
    [ ] Remove the protective plastic coverings that
    shipped over the compressors.
    Storage
    Take precautions to prevent condensate from forming inside the unit electrical compartments and motors if:
    a. The unit is stored before it is installed; or,
    b. The unit is set on the roof curb, and temporary heatis provided in the building. Isolate all side panel
    service entrances and base pan openings (e.g.,
    conduit holes, S/A and R/A openings, and flue openings) from the ambient air until the unit is
    ready for startup.
    Note: Do not use the unit heater for temporary heat
    without first completing the startup procedure
    detailed under “Unit Startup,” p. 98.
    Trane will not assume any responsibility for equipment damage resulting from condensate accumulation on the
    unit electrical and/or mechanical components.
    Unit Clearances
    Figure 10, p. 23 Table 4, p. 23 illustrates the minimum
    operating and service clearances for either a single or
    multiple unit installation. These clearances are the
    minimum distances necessary for adequate service,
    cataloged unit capacity, and peak operating efficiency.
    Providing less than the recommended clearances may
    result in condenser coil starvation, “short-circulating” of
    exhaust and economizer airflows, or recirculation of hot
    condenser air.
    Unit Dimensions and Weight Information
    WARNING
    No Step Surface!
    Do not walk on the sheet metal drain pan. Walking on
    the drain pan could cause the supporting metal to
    collapse, resulting in the operator/technician to fall.
    Failure to follow this recommendation could result in
    death or serious injury.
    Description Reference
    Air-Cooled Condenser
    One-piece unit dimensionsFigure  12, p. 25, Table 5, p.  26
    Two-piece unit dimensions Figure
     12, p. 25, Table 6, p.  27
    Three-piece unit dimensions Figure
     12, p. 25, Table 8, p.  33
    Typical unit and operation weights Table 12, p.  44
    Evaporative Condenser
    Two-piece unit dimensions Figure
     12, p. 25, Table 7, p.  30
    Three-piece unit dimensions Figure
     12, p. 25, Table 9, p.  36
    Typical unit and operation  weights
    (a)
    (a) Weights shown represent approximate operating weights. Actual weights are stamped on the unit nameplate.
    Table 12, p.  44 
    						
    							10RT-SVX24K-EN
    General Information
    Unit Nameplate
    One Mylar unit nameplate is located on the outside upper
    left corner of the control panel door. It includes the unit
    model number, serial number, electrical characteristics,
    weight, refrigerant charge, as well as other pertinent unit
    data. A small metal nameplate with the Model Number,
    Serial Number, and Unit Weight is located just above the
    Mylar nameplate, and a third nameplate is located on the
    inside of the control panel door.
    Compressor Nameplate
    The Nameplate for the Scroll Compressor is located on the
    compressor lower housing. Max amps is listed on the
    nameplate and is the absolute highest amp load on the
    compressor at any operating condition (does not include
    locked rotor amps or inrush). This value should never be
    exceeded.
    Commonly Used Acronyms
    For convenience, a number of acronyms and
    abbreviations are used throughout this manual. These
    acronyms are alphabetically listed and defined below.
     AC = Air Cooled Condenser
     BAS = Building automation systems
     BCI = BACnet® Communication Interface module
     CFM = Cubic-feet-per-minute
     CKT. = Circuit
     CLV = Cooling valve (reheat only)
     CV = Constant volume
     CW = Clockwise
     CCW = Counterclockwise
     E/A = Exhaust air
     EC = Evaporative Condenser
     ECEM = Exhaust/comparative enthalpy module
     FDD = Fault Detection and Diagnostic
     RT = Rooftop unit
     O/A = Outside air
     GBAS = Generic building automation system
     HGBP = Hot gas bypass
     MCHE = Microchannel Condenser Coil
     HGRH = Hot gas reheat
     HI = Human Interface
     HVAC = Heating, ventilation and air conditioning
     I/O = Inputs/outputs
     IOM = Installation/operation/ maintenance manual
     IPC = Interprocessor communications
     IPCB = Interprocessor communications bridge
     LCI-I = LonTalk® Communication Interface for IntelliPak
     LH = Left-hand
     MCM = Multiple compressor module
     MDM = Modulating Dehumidification Module  MPM = Multipurpose module
     MWU = Morning warm-up
     NSB = Night setback
     O/A = Outside air
     psig = Pounds-per-square-inch, gauge pressure
     PTFE = Polytetrafluoroethylene (Teflon®)
     R/A = Return air
     RAH = Return air humidity
     RH = Right-hand
     RHV = Reheat valve
     RPM = Revolutions-per-minute
     RTM = Rooftop module
     S/A = Supply air
     SCCR = Short circuit current rating
     SCM = Single circuit module
     SZ = Single-zone (unit airflow)
     SZVAV = Single zone variable air volume
     TCI = Tracer communications module
     UCM = Unit control modules
     VAV = Variable air volume
     VCM = Ventilation control module
     VOM = Ventilation override module
     w.c. = Water column
     WCI = Wireless Communication Interface
    Unit Description
    Each Trane commercial, single-zone rooftop air
    conditioner ships fully assembled from the factory. An
    optional roof curb, specifically designed for the S_HJ units
    is available from Trane. The roof curb kit must be field
    assembled and installed according to the latest edition of
    the roof curb installation manual.
    Trane Commercial Rooftop Units are controlled by a microelectronic control system that consists of a network
    of modules and are referred to as Unit Control Modules
    (UCM).The acronym UCM is used extensively throughout
    this document when referring to the control system
    network. These modules through Proportional/Integral
    control algorithms perform specific unit functions which
    provide the best possible comfort level for the customer.
    They are mounted in the control panel and are factory wired to their respective internal components. They
    receive and interpret information from other unit
    Available tonnages
    Air-Cooled Tonnages Evaporative Condenser 
    Tonnages
    90 100
    105 118
    120 128
    130 140
    150 162 
    						
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