Makita Lawn Mower PTM0902 Instructions Manual
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10° (17%). 5)Remember there is no such thing as a “safe” slope. Travelling on grass slopes requires particular care. To guard against overturning: – do not stop or start suddenly when going up or downhill; – engage the drive slowly and always keep the machine in gear, especially when travelling downhill; – machine speeds should be kept low on slopes and during tight turns; – tay alert for humps and hollows and other hidden hazards; –never mow across the face of the slope. 6) Use care when pulling loads or using heavy equipment: – use only approved drawbar hitch points; – limit loads to those you can safely con- trol; – do not turn sharply. Use care when reversing; – use counterweight(s) or wheel weights whenever advised in the instructions manual. 7) Disengage the blades before crossing surfaces other than grass. 8)Never use the machine with dam- aged guards, or without the safety pro- tective devices in place. 9)Do not change the engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the risk of personal injury. 10) Before leaving the driving seat: – disengage the blades and lower the attachments; – go into neutral and apply the parking brake; – stop the engine and remove the ignition key. 11)Disengage the blades, stop the engine and remove the ignition key: – before cleaning, checking or servicing the machine; – after striking a foreign object. Inspect the machine for damage and make repairs before restarting and operating the machine; – If the machine starts to vibrate abnor- mally (check for the causes immediately). 12) Disengage the blades for transport or whenever they are not in use. 13)Stop the engine and disengage the blades: – before refuelling; 14) Reduce the throttle during engine run-out. If the engine is provided with a shut-off valve, cut off the fuel when you have finished mowing. D) MAINTENANCE AND STORAGE 1) Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. 2) Never store the equipment with petrol in the tank inside a building where fumes may reach an open flame or spark. 3) Allow the engine to cool before storing in any enclosure. 4) To reduce fire hazards, keep the engine, silencer, battery compartment and petrol storage area free of grass, leaves, or excessive grease. 5)Replace worn or damaged parts for safety purposes. 6) If the fuel tank has to be drained, this should be done outdoors. 7) On multi-bladed machines, remember that the rotation of one blade can cause other blades to rotate. 8) When the machine is to be stored or left unattended, lower the cutting deck. SAFETY 5EN
SAFETY6EN 1.3 SAFETY LABELS Your machine must be used with care. This is why labels with illustrations have been placed on the machine, to remind you of the main precautions to take during use. These labels are to be considered an integral part of the machine. Should a label come off or become illegible, contact your dealer to replace it. Their meaning is explained below. 1.4 REGULATIONS FOR TOWING A kit for towing a small trailer is available on request. This accessory is to be fitted following the instructions provid- ed. When using the towing kit, do not exceed the recommend- ed loads stated on the label and follow the safety instructions (☛1.2, C-6). Warning: Read the instruc-tions before operating thismachine. Warning: Disconnect the igni-tion key and read the instructionsbefore carrying out any repair ormaintenance work. Danger! Ejected objects: Donot operate without the stone-guard in place. Danger! Ejected objects:Keep bystanders away. Danger! Machine rollover: Donot use this machine on slopessteeper then 10°. Danger! Dismemberment: Make sure that children stayclear of the machine at all time when engine is running. Danger of cutting yourself. Blades in movement. Do notput hands or feet near or under the opening of the cutting plate. 7 6 5 4 3 2 1 max 245 N (25 kg) max 980 N (100 kg) 12 56 7 34
2.1 IDENTIFICATION OF THE MACHINE The label located near the battery housing has the essential data of each machine. 1.Acoustic power level according to directive 2000/14/CE 2.Conformity mark according to directive 98/37/EEC 3.Year of manufacture 4.Engine speed in r.p.m (if indicated) 5.Type of machine 6.Serial number 7.Weight in kg 8.Name and address of manufacturer 9.Type of transmission (if indicated) 2.2 IDENTIFICATION OF MAIN COMPONENTS The main components of the machine have the following functions: 11. Cutting deck: this is the guard housing the rotating blades. 12. Blades: these are what cut the grass. The wings at the ends help convey the cut grass towards the collector chan- nel. 13. Stone-guard or deflector: prevents objects drawn up by the blades from being thrown outside of the machine. IDENTIFICATION OF THE MACHINE AND COMPONENTS7EN 2. IDENTIFICATION OF THE MACHINE AND COMPONENTS Write your machine’s serial number here (6) ✍ LWA dB kg S/N min-1 8547 39621 16171514 111312
14. Engine: this moves the blades and dri- ves the wheels. Its specifications and regulations for use are described in a specific manual. 15. Battery: provides the energy for starting the engine. Its specifications and regula- tions for use are described in a specific manual. 16. Driving seat: this is where the machine operator sits. It has a sensor connected to safety devices for detecting the presence of the operator. 17. Regulation and safety labels: give reminders on the main regaulations for work- ing safely, each of which is explained in chapter 1. IDENTIFICATION OF THE MACHINE AND COMPONENTS8EN 16171514 111312
For storage and transport purposes, some components of the machine are not installed in the factory and have to be assembled after unpacking. Follow the instruc- tions below. The machine is supplied without engine oil or fuel. Before starting the engine, fill with oil and fuel following the instructions given in the engine manual. 3.1 UNPACKING When unpacking the machine, take care to gather all individual parts and fittings, and do not damage the cutting deck when taking the machine off the pallet. The packaging contains: – the machine; – the steering wheel; – the seat; – the front bumper (if provided); – the battery; – the stone-guard components; – an envelope containing: – the instruction manuals and documents, – nuts and bolts including a pin for locking the steering wheel, – starter keys and a spare 10A fuse. To prevent damage to the cutting deck, raise it to its maximum height and take utmost care when taking the machine off the pallet. On hydrostatic drive models: to make it easier to move or take the machine off the pallet, put the transmission disengagement lever in position «B» (☛4.33). 3.2 FITTING THE STEERING WHEEL Put the machine on a flat surface and straighten up the front wheels. Fit the steering wheel (1) onto the protruding shaft (2) with the spokes directed towards the seat. Line up the hole on the steering wheel hub ➤ NOTE IMPORTANT UNPACKING AND ASSEMBLY9EN 3. UNPACKING AND ASSEMBLY 1 3 2
with the hole on the shaft and insert the pin (3) using a hammer. Make sure the end comes right through to the opposite side. To avoid damage to the steering wheel, use a punch or a screw- driver of the same size as the pin when hammering it through the hole. 3.3 FITTING THE SEAT Mount the seat (1) on the plate (2) using the screws (3). 3.4 MOUNTING THE FRONT BUMPER (if provided) Mount the front bumper (1) on the bottom of the frame (2) using the four screws (3). 3.5 ASSEMBLY AND CONNECTING THE BATTERY The battery (1) is housed in the engine compartment, covered by a guard (2) and secured by a clamp (3). To remove the battery unscrew the nut (4), remove the guard (2) and loosen the clamp (3) pushing NOTE UNPACKING AND ASSEMBLY10EN 1 2 33 1 1 2 4 13 2
on the inner tongue with the help of a small screwdriver. First connect the red wire (8) to the positive pole (+) and then the black wire (9) to the negative pole (–), using the screws supplied as shown. Apply silicone grease to the terminals and check that the protective cap for the red wire (8) is in place. Replace the battery in its housing making sure that the two poles are facing the centre of the machine, fully tighten the clamp (3) and refit the guard (2). Always fully charge the battery according to the instructions in the battery’s manual. To prevent the safety device in the electronic circuit board from cutting in, never start the engine until the battery is fully charged! Do not use the machine without the guard (2) or with the bat- tery incorrectly fixed in its housing. !WARNING! IMPORTANT IMPORTANT UNPACKING AND ASSEMBLY11EN 1 3 9 8
3.6 FITTING THE STONE-GUARD Inside the stone-guard (1), fit the spring (2) by inserting the terminal (2a) into the hole and turning it so that both the spring (2) and the terminal (2a) are securely positoned in their seatings. Position the stone-guard (1) in line with the cutting deck brackets (3). Using a screwdriv- er, turn the second terminal (2b) of the spring (2) to bring it outside the stone-guard. Fit the pin (4) in the holes on the brackets (3) and on the stone-guard, so that it passes thrugh the coils of the spring (2) and the drilled end comes out of the inner most bracket. Fit the cotter pin (5) in the hole (4a) of the pin (4) and turn the pin until the two ends (5a) of the split pin can be bend (using pliers), so that it cannot slip out and let the pin fall out (4). Check that the spring works correctly and keep the stone- guard securely lowered. Make sure that the pin is fitted properly to prevent it from falling out accidently. !WARNING! UNPACKING AND ASSEMBLY12EN 1 2 2a 2b 2 1 3 2b 1 2 4 3 3 2 4a545a
CONTROLS AND INSTRUMENTS13EN 4.1 STEERING WHEEL Turns the front wheels. 4.2 THROTTLE This regulates the engines r.p.m. The positions are indicated on a plate showing the following symbols: «CHOKE» cold starting «SLOW» for minimum engine speed «FAST» for maximum engine speed – The «CHOKE» position enriches the mixture so must only be used for the time nec- essary when starting from cold. – When moving from one area to another, put the lever in a position between «SLOW» and «FAST». – When cutting, shift into «FAST». 4.3 KEY IGNITION SWITCH This key operated control has three positions: «OFF» everything is switched off; «ON» activates all parts; 4. CONTROLS AND INSTRUMENTS 4.2 4.8 4.3 4.5 B A 4.4 4.1 4.7 A B 4.6
14ENCONTROLS AND INSTRUMENTS «START» connects the starter motor. If you release the key on «START», it will automatically return to «ON». 4.4 PARKING BRAKE This brake stops the machine from moving when it has been parked. There are two positions: «A» = Brake off «B» = Brake on – The brake is applied by pressing the pedal right down (4.21 or 4.31) and moving the lever to position «B». When you take your foot off the pedal it will be blocked by the lever in the lowered position. – To disengage the parking brake, press the pedal (4.21 or 4.31). The lever will return to position «A». 4.5 HEADLIGHT SWITCH ( if fitted) For turning on the headlights when the key (4.3) is in the «ON» position. 4.6 PILOT LAMP This lamp comes on when the key (4.3) is in the «ON» position and stays on while the machine is running. – When it flashes, it means that it is not ready for starting (☛5.2). 4.7 BLADE ENGAGEMENT AND BRAKE CONTROL The mushroom switch allows you to engage the blades using the electromagnetic clutch: «A» Pressed = Blades disengaged «B» Pulled = Blades engaged – If you engage the blades without taking the necessary safety precautions, the engine shuts down and cannot be restarted (☛5.2). – Blade disengagement (Pos. «A»), simultaneously activates a brake which stops their rotation in a few seconds. ➤