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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 511

REAR SUSPENSION
64-22 REPAIRS
7.Remove Allen screws securing brake pipe clips 
to upper arms.
8.Release clips securing ABS and brake pad 
wear sensor leads to upper arms and body.
9.Release clips securing air suspension pipes to 
body.
10.Position jacks to support lower arms.
CAUTION: Do not allow suspension arm to 
hang unsupported on air spring. 11.Remove bolts securing dampers to lower arms.
12.Release fuel burning heater (FBH), fuel pump 
from rubber mounting.
13.Position jack to support rear...

Page 512

REAR SUSPENSION
REPAIRS 64-23
14.Remove 2 diagonally opposite sub-frame 
mounting bolts, collect cup washer and exhaust 
mounting bracket. Fit cup washer and mounting 
bracket to damper mounting bolts. Use 
damper bolts as slaves to support sub-
frame.
15.Fit and finger tighten bolts to subframe. 
Engage bolts a minimum 16 mm.
16.Remove the 2 remaining sub-frame bolts.
17.Lower sub-frame for access to bushes.
18.Collect slotted spacers from mountings.
19.Note fitted position of bush and paint mark sub-...

Page 513

REAR SUSPENSION
64-24 REPAIRS
3.Position bush replacer LRT-51-024/10 to sub-
frame.
4.Fit LRT-51-024/9 to LRT-51-024/11, fit new 
bush over draw bar.
5.Fit LRT-51-024/11 to LRT-51-024/10.
6.Position bush, align timing mark to paint mark 
on sub-frame.
7.Fit bush and remove tool assembly.
8.Repeat procedure on bush diagonally opposite.
9.Raise sub-frame to body remove slave damper 
bolts, fit through opposite bushes and finger 
tighten.
10.Lower sub-frame.
11.Remove and refit remaining bushes.
12.Fit 2...

Page 514

REAR SUSPENSION
REPAIRS 64-25
Height sensor 
$% 64.36.01 
For models fitted with Xenon headlamps the RH front 
and RH rear height sensors are different to those 
models with standard headlamps. The Xenon 
sensors can be identified by a white stripe on the 
back face of the sensor housing.  These sensors can 
be fitted to models without Xenon headlamps. But 
the standard sensors cannot be fitted to Xenon 
models. 
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a 
vehicle supported only...

Page 515

REAR SUSPENSION
64-26 REPAIRS
Valve assembly - cross link
$% 64.50.13 
Do not depressurise air suspension system before 
raising vehicle
When removing Voss connectors from any air 
suspension component, the connector must be left 
attached to the air pipe being removed. Do not 
remove the connector from the air pipe. Removing 
the connector from the air pipe could cause the 
connector to scratch the pipe and increase the 
likelihood of leaks.
Remove
1.Raise rear of vehicle and support under body....

Page 516

REAR SUSPENSION
REPAIRS 64-27
Valve - safety - air pressure 
$% 64.50.14
Remove
1.Open both tailgates, release and fold back 
parcel shelf.
2.Release spare wheel cover from clips and 
remove from vehicle.
3.Depress 2 clips and disconnect air pipes from 
safety valve. Remove safety valve.
Refit
1.Connect safety valve to air pipes.
2.Fit spare wheel cover and secure in clips.
3.Close parcel shelf cover. 

Page 517

REAR SUSPENSION
64-28 REPAIRS 

Page 518

BRAKES
ADJUSTMENTS 70-1
BRAKES ADJUST ME NTS
Thickness and run out check - brake disc 
- front 
$% 70.10.15.01
Check
1.Raise front of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove 2 bolts securing brake caliper to hub. 
Release caliper from hub and tie aside.
CAUTION: Do not allow caliper to hang on 
brake hose.4.At 4 points around disc, measure disc thickness 
using a micrometer; renew disc if...

Page 519

BRAKES
70-2 ADJUSTMENTS
Adjust
1.Remove road wheel.
2.Remove Allen screw securing brake disc to 
drive flange.
3.Remove brake disc.
4.Ensure mating surfaces of disc and drive flange 
are clean.
5.Fit disc to flange, fit Allen screw and tighten to 
16 Nm (12 lbf.ft).
6.Fit road wheel(s) and tighten nuts to 140 Nm 
(103 lbf.ft).
7.Check disc run out as detailed above.
8.If run out is still outside limits, renew disc and/
or hub.
9.Remove road wheel.
10.Remove DTI and LRT-99-503.
11.Position caliper to hub,...

Page 520

BRAKES
ADJUSTMENTS 70-3
4.At 4 points around disc, measure disc thickness 
using a micrometer; renew disc if less than 
service limit or if maximum variation is 
exceeded: Disc thickness, NEW = 12 mm. 
Service limit = 10.4 mm. Thickness variation, 
maximum = 0.010.
CAUTION: Brake discs must be renewed in 
pairs, unless one disc requires changing 
before 1000 miles (1500 kilometres) from 
new.
5.Mount a Dial Test Indicator (DTI) to LRT-99-
503, and secure to inboard side of hub using 
caliper assembly...
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