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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 491

REAR SUSPENSION
64-2 ADJUSTMENTS 

Page 492

REAR SUSPENSION
REPAIRS 64-3
REPAIRS
Hub  
$% 64.15.01
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheel.
3.Release drive shaft hub nut stake.
4.With an assistant applying brakes, remove and 
discard drive shaft hub nut.
5.Remove brake disc.
 
 +  BRAKES, REPAIRS, Brake disc - 
rear.
6.Remove brake shoe upper return spring.
7.Rotate brake shoe retainers 90 ° and remove.8.Remove brake shoe...

Page 493

REAR SUSPENSION
64-4 REPAIRS
13.Remove Allen screw securing hand brake 
cable bracket.
14.Remove bolt securing handbrake cable to 
backplate.
15.Release handbrake cable from backplate.
16.Fit centre screw LRT-60-030/3 to LRT-60-030/
1 and fit to hub with spacer LRT-60-030/2. 
Secure with nuts LRT-60-030/5.
17.Tighten centre screw to press drive shaft from 
flange.
18.Remove tools.19.Reference mark eccentric in relationship to 
upper arm.
20.Remove and discard nut and bolt securing hub 
to upper arm....

Page 494

REAR SUSPENSION
REPAIRS 64-5
7.Fit LRT-60-030/4 to drive shaft.
8.Fit LRT-60-030/1 with spacer LRT-60-030/2 
and secure with nuts LRT-60-030/5.
9.Fit nut to LRT-60-030/4 and tighten nut to pull 
drive shaft into drive flange.
10.Remove tools.
11.Locate handbrake cable to backplate, fit bolt 
and tighten to 8 Nm (6 lbf.ft).
12.Position handbrake cable bracket to upper arm, 
fit Allen screw and tighten to 5 Nm (3.7 lbf.ft).
13.Clean ABS sensor, smear sensor with an anti-
seize grease and fit sensor to...

Page 495

REAR SUSPENSION
64-6 REPAIRS
8.Remove ball joint using LRT-64-025/1  with  
LRT-64-025/2, (RH side illustrated).
Refit
1.Clean ball joint and location in hub.
2.Fit ball joint with chamfer facing towards rear 
using LRT-64-025/1 with LRT-64-025/2  to give 
protrusion A from machined face. Protrusion 
A = 0.75 mm (0.030 in.).
3.Align hub to upper arm, fit new bolt, align 
eccentric to reference mark and lightly tighten.
4.Fit Allen screw securing brake pipe to upper 
arm and tighten to 5 Nm (3.7 lbf.ft)....

Page 496

REAR SUSPENSION
REPAIRS 64-7
Refit
1.Clean ball joint and location in hub.
2.Fit ball joint with circlip groove facing towards 
rear using LRT-64-026/3 with  LRT-64-026/2.
3.Fit new circlip.
4.Fit bolt securing brake disc backplate.
5.Clean lower arm and hub mating faces.
6.Align hub to lower arm, fit new nut and bolt and 
tighten to 250 Nm (184 lbf.ft).
7.Fit tie rod.
 
 +  REAR SUSPENSION, REPAIRS, Tie 
rod.
8.Check wheel alignment.
Bearing(s) - hub 
$% 64.15.14
Remove
1.Remove hub assembly.
 
 +  REAR...

Page 497

REAR SUSPENSION
64-8 REPAIRS
4.Position plate, LRT-60-033/2, fit pin LRT-60-
033/9 to tie bar location and secure to plate.
5.Locate pins  LRT-60-033/7 andLRT-60-033/8 
to plate and align to brake caliper mounting bolt 
locations. Fit bolts to secure pins.
NOTE: Pins locate in holes marked REAR, 
with longer pin LRT-60-033/7 aligned with 
caliper top mounting bolt hole.
6.Screw hydraulic ram, LRT-60-033/1 into plate 
and press drive flange from hub.
NOTE: Outer bearing track will remain on drive...

Page 498

REAR SUSPENSION
REPAIRS 64-9
2.Position anvil, LRT-60-033/10 to bed of 
hydraulic press and locate hub on anvil.
3.Ensure hub and bearing mating surfaces are 
clean and dry.
4.Apply stud/bearing fit, STC 50553 to bearing 
mating surface in hub for half its length.
5.Press bearing into hub using adapter LRT-60-
033/12.
6.Fit new circlip.7.Clean backplate and mating face, fit backplate 
and fit and tighten bolts.
8.Fit bearing support, LRT-60-033/11 to anvil, 
and press flange into bearing using adapter...

Page 499

REAR SUSPENSION
64-10 REPAIRS
Air spring 
$% 64.21.01 
It is not necessary to depressurise the whole system, 
only the side from which the air spring is being 
replaced.
Do not depressurise air suspension system before 
raising vehicle
When removing Voss connectors from any air 
suspension component, the connector must be left 
attached to the air pipe being removed. Do not 
remove the connector from the air pipe. Removing 
the connector from the air pipe could cause the 
connector to scratch the pipe...

Page 500

REAR SUSPENSION
REPAIRS 64-11
Refit
1.If fitting a new spring, remove air connector 
from new spring.
CAUTION: Check air spring for signs of 
damage. If air spring is damaged, it must be 
replaced.
2.Position air spring, connect air pipe but do not 
tighten union at this stage.
CAUTION: Ensure air pipe connections are 
clean.
3.With assistance fit air spring in lower arm 
ensuring rotation lock spigot is correctly 
located.
CAUTION: Do not extend or compress air 
spring.
4.Tighten air pipe connection to...
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