Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

FRONT SUSPENSION
60-18 REPAIRS
Refit
1.Ensure sensor and mounting bracket mating 
surfaces are clean.
2.Position height sensor to mounting bracket, fit 
Allen screws and tighten to 5 Nm (3.7 lbf.ft).
3.Connect link to height sensor, fit nut and tighten 
to 8 Nm (6 lbf.ft).
CAUTION: Ensure height sensor arm is 
pointing outwards.
4.Connect multiplug and secure harness with 
cable tie, taking care not to exert excessive 
tension on wires as they enter multiplug.
CAUTION: Ensure O ring seal is correctly...

FRONT SUSPENSION
REPAIRS 60-19
7.Loosen bolt securing tie rod to subframe one 
quarter of a turn.
8.Remove nut securing tie rod to ball joint.
9.Using LRT-54-027 release tie rod from ball joint
10.Remove bolt securing tie rod to subframe. 
Discard bolt.
11.Remove tie rod.
Refit
1.Clean ball joint tapers and taper seats.
2.Fit tie rod, fit new bolt but do not tighten at this 
stage
CAUTION: Nuts and bolts must be tightened 
with weight of vehicle on suspension.
3.Connect tie rod to ball joint, fit nut and...

FRONT SUSPENSION
60-20 REPAIRS
Bushes - tie rods
$% 60.40.12 
Caution: Bushes must be replaced in pairs.
Remove
1.Remove tie rod.
 
 +  FRONT SUSPENSION, REPAIRS, Tie 
rod.
2.Using LRT-60-032/1 and LRT-60-032/2 press 
bush from tie rod.
Refit
1.Ensure bush and bore are clean and free from 
grease.
2.Align bush as shown and fit bush using LRT-
60-032/1 and LRT-60-032/3.
3.Fit tie rod.
 
 +  FRONT SUSPENSION, REPAIRS, Tie 
rod.
4.Repeat procedure for other side.
Air reservoir 
$% 60.50.03 
The pressure...

FRONT SUSPENSION
REPAIRS 60-21
4.Remove 4 bolts securing air reservoir, lower 
reservoir and disconnect multiplug from 
pressure switch.
CAUTION: Do not remove the pressure 
switch from the air reservoir.
5.Remove 2 clips securing air pipes and remove 
reservoir.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
6.Remove nuts securing valve block mounting 
studs and remove studs.Refit
1.Fit valve block mounting studs and tighten nuts.
CAUTION: Ensure the rubber blocks...

FRONT SUSPENSION
60-22 REPAIRS
Electronic Control Unit (ECU) - air 
suspension
$% 60.50.04 
If the ECU is to be replaced then Testbook/T4 must 
be connected and correct procedures adhered to, 
prior to battery disconnection.
Remove
1.Remove passengers side lower fascia finisher.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Finisher - lower - passengers side.
2.Release 2 clips and withdraw ECU from holder.
3.Disconnect 2 multiplugs from ECU.
4.Remove ECU.
Refit
1.Position new ECU, connect multiplugs and 
secure ECU...

FRONT SUSPENSION
REPAIRS 60-23
5.Depress locking ring and disconnect air pipe 
from air supply unit.
6.Disconnect multiplug from air supply unit.
7.Noting their exact fitted positions, release 
harness/pipe clips and remove cable ties.
8.Rotate harness multiplug and remove from 
mounting bracket.
9.Remove air supply unit.
Refit
1.Position air supply unit, fit and secure multiplug 
in mounting bracket.
2.Fit 4 bolts securing air supply unit to body and 
tighten to 8 Nm (6 lbf.ft).
3.Connect air pipe and...

FRONT SUSPENSION
60-24 REPAIRS
4.Disconnect pipe from air reservoir.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
5.Noting their fitted positions, disconnect 4 pipes 
from valve block.
6.Remove 3 nuts securing valve block.
7.Release valve block, depress locking ring and 
disconnect compressor feed pipe.
8.Disconnect 3 multiplugs and remove valve 
block.
NOTE: Do not carry...

FRONT SUSPENSION
REPAIRS 60-25
Valve assembly - cross link
$% 60.50.13 
On later models the cross link valve assembly is not 
fitted.
Remove
1.Raise front of vehicle and support under body.
2.Depressurise front air suspension springs. 
 
 +  FRONT SUSPENSION, 
ADJUSTMENTS, Air suspension system - 
depressurise and repressurise.
3.Remove RH front road wheel.
4.Remove 5 hexagonal headed screws securing 
wheel arch liner.
5.Remove screw securing wheel arch liner.
6.Release wheel arch liner for access....

FRONT SUSPENSION
60-26 REPAIRS 

REAR SUSPENSION
ADJUSTMENTS 64-1
REAR SUSPENSION ADJUST ME NTS
Suspension - depressurise and 
repressurise 
$% 64.50.38
Depressurise
1.Depressurise suspension using TestBook/T4.
WARNING: The air suspension system is 
pressurised up to: 
lUp to VIN 106309 - 13.7 Bar (199 lbf/in2)
lFrom VIN 106310 - 11.8 Bar (171 lbf/in2) 
WARNING: Ensure dirt or grease does not 
enter the system. Wear hand, ear and eye 
safety protection when working on the 
system.
Repressurise
1.Repressurise suspension using...