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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 431

STEERING
57-4 ADJUSTMENTS
27.Loosen track rod end locknut.
28.Adjust by rotating track rod using hexagon on 
shaft. Do not allow gaiter to twist.
CAUTION: Both track rods must be rotated 
an equal amount.
29.Recheck front wheel alignment.
30.Tighten track rod end locknut to 55 Nm (40 
lbf.ft).
31.Connect battery earth lead.
Power steering pressure test - Td6 
$% 57.90.10.01 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL...

Page 432

STEERING
ADJUSTMENTS 57-5
6.Fit adaptor LRT-57-035 to existing high 
pressure hose.
7.Fit hose LRT-57-002 to each adaptor.
8.Fit pressure gauge LRT-57-005 to test valve 
LRT-57-001
9.Connect hoses LRT-57-002 to LRT-57-001 
and tighten unions.
10.Connect battery earth lead.
11.Ensure steering system and test equipment are 
free from leaks.
12.Maintain maximum fluid level during test.
13.With the test valve open, start the engine.
14.With the engine at idle, slowly turn the steering 
wheel and hold on full...

Page 433

STEERING
57-6 ADJUSTMENTS
9.Fit hose LRT-57-002 to each adapter.
10.Fit pressure gauge LRT-57-005 to test valve 
LRT-57-001
11.Connect hoses LRT-57-002 to LRT-57-001 
and tighten unions.
12.Connect battery earth lead.
13.Ensure steering system and test equipment are 
free from leaks.
14.Maintain maximum fluid level during test.
15.With the test valve open, start the engine.
16.With the engine at idle, slowly turn the steering 
wheel and hold on full lock.
17.Repeat procedure for other lock.
18.Record...

Page 434

STEERING
REPAIRS 57-7
REPAIRS
Power steering rack - left hand drive - 
Td6 
$% 57.10.01 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Raise front of vehicle and support under body.
4.Remove front road wheels.
5.Remove undertray.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Undertray - front.
6.Remove 4 bolts securing the...

Page 435

STEERING
57-8 REPAIRS
12.Note fitted position for refit and remove cable 
ties securing LH height sensor harness to sub-
frame and sensor.
13.Disconnect height sensor multiplug.
14.Remove 2 bolts securing height sensor and 
remove height sensor.
15.Remove Torx screw from steering column 
lower clamp.
16.Rotate steering wheel to straight ahead 
position, align pinion timing marks and remove 
ignition key.
CAUTION: Do not turn the steering wheel 
with the intermediate shaft or universal joint 
disconnected...

Page 436

STEERING
REPAIRS 57-9
21.Note orientation, remove banjo bolts securing 
fluid feed and return hoses to PAS rack and 
discard sealing washers.
22.Remove 2 bolts and 2 nuts securing PAS rack, 
discard nuts and bolts.
23.With assistance, carefully release and rotate 
PAS rack. Remove rack from LH side.24.Loosen track rod end locknuts.
25.Remove track rod ends, note the number of 
turns for refit.
26.Remove and discard locking rings.
27.Remove locking nuts.
Refit
1.Fit locking nuts to track rods.
2.Fit...

Page 437

STEERING
57-10 REPAIRS
9.Ensure pinion timing marks are aligned and 
connect column to PAS rack. Fit and tighten 
clamp screw to 24 Nm (18 lbf.ft).
10.Position height sensor assembly to sub-frame, 
fit and tighten bolts to 2.5 Nm (1.8 lbf.ft).
CAUTION: Ensure height sensor arm is 
pointing outwards.
11.Connect height sensor multiplug.
12.Correctly position height sensor harness and 
secure with cable ties. Ensure the harness is 
not under tension.
13.Connect anti-roll bar links, fit nuts and tighten to...

Page 438

STEERING
REPAIRS 57-11
9.Using LRT-57-036 separate ball pin from 
steering arm.
CAUTION: Ensure ball joint seal is not 
damaged. A damaged seal will lead to 
premature failure of the joint.
10.Disconnect multiplug from PAS rack pinion 
sensor.11.Note fitted position of lower steering column. 
Remove Torx bolt from clamp and disconnect 
lower steering column from PAS rack. Discard 
Torx bolt.
CAUTION: Do not turn the steering wheel 
with the lower steering column 
disconnected as damage to the rotary...

Page 439

STEERING
57-12 REPAIRS
14.Note orientation, remove banjo bolts securing 
fluid feed and return hoses to PAS rack and 
discard sealing washers.
CAUTION: Always fit plugs to open 
connections to prevent contamination.
15.Remove 2 bolts and 2 nuts securing PAS rack, 
discard nuts and bolts.16.With assistance, carefully release and rotate 
PAS rack. Remove rack from LH side.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
17.Loosen track rod end locknuts and remove 
track...

Page 440

STEERING
REPAIRS 57-13
2.Fit locking rings to track rods, ensure taper 
faces track rod end.
3.Clean ball joint tapers and taper seats.
4.Fit track rod end ball joints to track rods the 
same number of threads noted on removal.
5.Fit PAS rack, tighten new bolts and nuts to 100 
Nm (74 lbf.ft), then tighten a further 90°.
6.Connect RH track rod end ball joint to RH 
steering arm.
7.Fit new track rod end ball joint securing nut and 
tighten to 80 Nm (59 lbf.ft)..
8.Clean PAS hoses and PAS rack mating...
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