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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 471

FRONT SUSPENSION
60-8 REPAIRS
9.Remove nut from track rod end.
10.Fit an M14 nut to ball pin, flush with end of pin.
11.Using LRT-57-036 separate ball pin from 
steering arm. Remove M14 nut and release ball 
pin from steering arm.
CAUTION: Ensure ball joint seal is not 
damaged. A damaged seal will lead to 
premature failure of the joint.
12.Position jack to support the lower arm.
13.Remove 2 nuts and bolts securing hub to 
damper.
14.Release hub from damper and lower arm, 
sufficiently to clear...

Page 472

FRONT SUSPENSION
REPAIRS 60-9
4.Position spring and damper assembly, connect 
air pipe but do not tighten union at this stage.
CAUTION: Ensure air pipe connections are 
clean.
5.Locate spring and damper assembly to body, fit 
top mounting nuts, align stud to reference mark 
and tighten nuts to 56 Nm (42 lbf.ft).
CAUTION: Ensure paper tag on gasket is 
visible through large hole on suspension 
turret, arrowed in illustration.
6.Fit cap to top mounting.
7.Tighten air pipe connection to 3.5 Nm (2.6...

Page 473

FRONT SUSPENSION
60-10 REPAIRS
Hub  
$% 60.25.01
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheel.
3.Release drive shaft hub nut stake.
4.With an assistant applying brakes, remove and 
discard drive shaft hub nut.
5.Remove brake disc.
 
 +  BRAKES, REPAIRS, Brake disc - 
front.
6.Release ABS sensor lead from clip.
7.Release sensor lead from damper, remove 
Allen screw and release ABS...

Page 474

FRONT SUSPENSION
REPAIRS 60-11
12.Loosen bolt securing tie rod to subframe one 
quarter of a turn.
13.Remove nut securing tie rod to ball joint.
14.Using LRT-54-027 release tie rod from ball joint
CAUTION: Ensure ball joint seal is not 
damaged. A damaged seal will lead to 
premature failure of the joint.15.Remove and discard nut securing track rod ball 
joint to steering arm.
16.Fit an M14 nut to ball pin, flush with end of pin.
17.Using LRT-57-036 separate ball pin from 
steering arm. Remove M14 nut...

Page 475

FRONT SUSPENSION
60-12 REPAIRS
21.Remove 2 nuts and bolts securing hub to 
damper.
22.Remove hub assembly.
Refit
1.Clean hub to damper mating faces
2.Clean drive shaft and flange splines.
3.Lightly lubricate splines.
4.Position hub assembly and fit upper bolt, locate 
drive shaft to hub, align hub and fit lower bolt 
Tighten bolts securing hub to damper to 250 
Nm (184 lbf.ft).
5.Fit LRT-60-030/4 to drive shaft.
6.Fit LRT-60-030/1 with spacer LRT-60-030/2 
and secure with nuts LRT-60-030/5.
7.Fit nut to...

Page 476

FRONT SUSPENSION
REPAIRS 60-13
Bearings - hub 
$% 60.25.14
Remove
1.Remove hub assembly.
 
 +  FRONT SUSPENSION, REPAIRS, 
Hub.
2.Remove 3 bolts securing brake disc shield.
3.Position pins, LRT-60-033/3 to brake caliper 
mounting bolt locations and secure with bolts.
4.Fit adapter, LRT-60-033/5 to drive flange.5.Locate plate, LRT-60-033/2 to pins, fit pin LRT-
60-033/4 over steering arm and secure to plate.
NOTE: Pins locate in holes marked FRONT
6.Screw hydraulic ram, LRT-60-033/1 into plate 
and press...

Page 477

FRONT SUSPENSION
60-14 REPAIRS
8.Remove and discard circlip.
9.Fit adapter, LRT-60-033/6 to bearing and using 
method previously described, remove bearing.
10.Remove pins LRT-60-033/3.
11.Remove bearing track from drive flange using a 
bearing separator.
Refit
1.Clean hub and drive flange.2.Position anvil, LRT-60-033/10 to bed of 
hydraulic press and locate hub on anvil.
3.Ensure hub and bearing mating surfaces are 
clean and dry.
4.Apply stud/bearing fit, STC 50553 to bearing 
mating surface in hub for...

Page 478

FRONT SUSPENSION
REPAIRS 60-15
6.Fit new circlip.
7.Fit bearing support, LRT-60-033/11 to anvil, 
and press flange into bearing using adapter 
LRT-60-033/12.
8.Remove tools.
9.Clean disc shield and mating face, align shield 
and fit and tighten bolts.
10.Fit hub assembly.
 
 +  FRONT SUSPENSION, REPAIRS, 
Hub.
Lower arm 
$% 60.35.03 
The Lower arm Ball Joints must be replaced as a 
pair.
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support...

Page 479

FRONT SUSPENSION
60-16 REPAIRS
7.Remove bolt securing lower arm to subframe. 
Discard bolt.
8.Remove lower arm.
Refit
1.Position lower arm and align to subframe fit 
new bolt but do not tighten at this stage.
CAUTION: Nuts and bolts must be tightened 
with weight of vehicle on suspension.
2.Clean ball joint taper and taper seat.
3.Connect lower arm ball joint to hub, fit nut and 
tighten to 80 Nm (59 lbf.ft).
CAUTION: Ensure ball joint seal is not 
damaged. A damaged seal will lead to 
premature failure...

Page 480

FRONT SUSPENSION
REPAIRS 60-17
Refit
1.Clean bush and bush location in lower arm.
2.Using LRT-60-031/1 and LRT-60-031/3 fit bush 
to lower arm.
3.Position lower arm and align to subframe fit 
new bolt but do not tighten at this stage.
CAUTION: Nuts and bolts must be tightened 
with weight of vehicle on suspension.
4.Connect height sensor link to lower arm, fit nut 
and tighten to 8 Nm (6 lbf.ft).  
CAUTION: Ensure height sensor arm is 
pointing outwards.
5.Fit road wheel and tighten nuts to 140 Nm (103...
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