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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 521

BRAKES
70-4 ADJUSTMENTS
Brake system bleeding 
$% 70.25.02 
Bleeding of the brake system can be carried out 
using the procedures given on TestBook/T4, or by 
following the manual procedure given below.
Check
1.The following procedure covers bleeding the 
complete system but where only the primary or 
secondary circuit have been disturbed in 
isolation,  it should only be necessary to bleed 
that system. Partial bleeding of the hydraulic 
system is only permissible if a brake pipe or 
hose has been...

Page 522

BRAKES
ADJUSTMENTS 70-5
7.Depress brake pedal steadily through its full 
stroke and allow to return unassisted. Repeat 
procedure until a flow of clean, air-free fluid is 
purged into container, then whilst holding pedal 
at end of its downward stroke, tighten bleed 
screw to 14 Nm (10 lbf.ft)
CAUTION: Ensure the fluid in the reservoir 
is maintained between the minimum and 
maximum levels throughout the bleed 
procedure using new brake fluid.
8.Top up brake system reservoir.
9.Repeat procedure at each...

Page 523

BRAKES
70-6 ADJUSTMENTS
4.Remove adjuster access plug from brake disc.
5.Rotate brake disc until access hole is in the 6 
oclock position.
6.Using a screwdriver or similar tool, turn brake 
shoe adjuster until resistance is felt. Apply 
handbrake several times to centre shoes, re-
adjust if required and repeat.
7.Ensure handbrake is released and check disc 
will not rotate.
8.Back the adjuster off 8 notches, check disc is 
free to rotate.
9.Fit adjuster access plug.
10.Fit rear road wheels and tighten...

Page 524

BRAKES
REPAIRS 70-7
REPAIRS
Brake disc - front 
$% 70.12.10
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove 2 bolts securing brake caliper to hub. 
Release caliper from hub and tie aside.
CAUTION: Do not allow caliper to hang on 
brake hose.
4.Remove Allen screw securing brake disc to 
drive flange.
5.Remove brake disc.Refit
1.Ensure mating surfaces of disc and drive flange...

Page 525

BRAKES
70-8 REPAIRS
Brake disc - rear 
$% 70.12.33
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove 2 bolts securing brake caliper to hub. 
Release caliper from hub and tie aside.
CAUTION: Do not allow caliper to hang on 
brake hose.
4.Remove Allen screw securing brake disc to 
drive flange.
5.Remove brake disc.Refit
1.Ensure mating surfaces of disc and drive flange 
are...

Page 526

BRAKES
REPAIRS 70-9
Pump - pre-charge 
$% 70.25.17
Remove
1.Remove front wheel arch liner.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - front wheel arch.
2.Remove nut securing alarm sounder to 
mounting bracket and move aside.
3.Position container to collect fluid spillage.
CAUTION: Brake fluid will damage paint 
finished surfaces. If spilled, immediately 
remove fluid and clean area with water.
4.Disconnect brake pipe from master cylinder.
CAUTION: Always fit plugs to open 
connections to prevent...

Page 527

BRAKES
70-10 REPAIRS
10.Noting its fitted position, remove brake pipe.
11.Release multiplug, remove 3 bolts and remove 
mounting bracket and cover.
Refit
1.Fit mounting bracket and cover to pre-charge 
pump, fit bolts and tighten to 8 Nm (6 lbf.ft).
2.Secure multiplug.
3.Clean brake pipe unions.
4.Fit brake pipe to pump and lightly tighten union.
5.Connect multiplug.
6.Locate pre-charge pump to mounting rubbers.
7.Fit bolt securing pre-charge pump and tighten 
to 8 Nm (6 lbf.ft).
8.Connect pre-charge...

Page 528

BRAKES
REPAIRS 70-11
Refit
1.Clean reservoir and master cylinder mating 
faces.
2.Fit seals.
3.Fit brake master cylinder.
4.Connect pre-charge pump feed hose and 
secure with clip.
5.Secure harness to clip.
6.Connect multiplug to low fluid level sensor.
7.Bleed brakes using TestBook/T4.
Cylinder - master - tandem 
$% 70.30.08
Remove
1.Remove fluid reservoir.
 
 +  BRAKES, REPAIRS, Reservoir - 
brake fluid.
2.Disconnect brake pipes.
CAUTION: Always fit plugs to open 
connections to prevent contamination....

Page 529

BRAKES
70-12 REPAIRS
Pedal box 
$% 70.35.03
Remove
1.Remove closing panel.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Closing panel - passenger side.
2.Remove shroud.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Shroud - lower - fascia.
3.Disconnect brake sensor multiplug from pedal 
box.
4.Remove clip and clevis pin securing brake 
servo push rod to brake pedal.
5.Remove and discard 3 nuts securing pedal box 
to bulkhead.
6.Release and withdraw pedal box.
NOTE: Do not carry out further dismantling if 
component is...

Page 530

BRAKES
REPAIRS 70-13
Lever assembly - handbrake
$% 70.35.08
Remove
1.Remove centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
2.Release and remove air duct.
3.Release clip and disconnect handbrake cables 
from compensator.4.Release lead from switch.
5.Remove 2 nuts securing handbrake lever.
6.Remove handbrake lever.
Refit
1.Fit handbrake lever to bracket, fit nuts and 
tighten to 21 Nm (15 lbf.ft).
2.Connect lead to switch.
3.Connect cables to compensator.
4.Fit air duct.
5.Fit centre...
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