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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 401

DRIVESHAFTS
47-24 REPAIRS 

Page 402

FINAL DRIVE
ADJUSTMENTS 51-1
FINAL DRIVE ADJUST ME NTS
Rear differential - drain and refill 
$% 51.25.02
Drain
1.Raise vehicle on lift.
2.Position container to catch spillage.
3.Clean area surrounding drain and level plugs.
4.Remove drain plug, discard sealing washer and 
allow oil to drain.
Refill
1.Clean drain plug, fit new sealing washer and 
tighten plug to 65 Nm (48 lbf.ft).
2.Remove filler/level plug and discard sealing 
washer.
3.Fill axle using recommended lubricant until a 
thread of oil runs...

Page 403

FINAL DRIVE
51-2 ADJUSTMENTS 

Page 404

FINAL DRIVE
REPAIRS 51-3
REPAIRS
Differential assembly 
$% 51.15.01
Remove
1.Position vehicle on lift.
2.Remove exhaust system.
 
 +  MANIFOLD AND EXHAUST SYSTEM 
- Td6, REPAIR, Exhaust system and 
mountings.
 
 +  MANIFOLD AND EXHAUST SYSTEM 
- V8, REPAIRS, Exhaust system & 
mountings.
3.Remove 8 nuts securing centre heat shield and 
remove shield.
4.Remove 8 hexagonal headed screws securing 
fuel tank heat shield and remove shield.5.Reference mark propeller shaft and differential 
to aid reassembly....

Page 405

FINAL DRIVE
51-4 REPAIRS
10.Disconnect breather hose from differential.
11.Drain oil from differential.
 
 +  FINAL DRIVE, ADJUSTMENTS, Rear 
differential - drain and refill.
12.Reference mark drive shaft and differential 
flanges to aid reassembly.
13.Remove 6 bolts securing drive shaft to 
differential drive flange and collect 3 bolt plates. 
Discard bolts.
14.Position jack to support the lower arm.15.Remove nut and bolt securing lower arm to 
hub.
16.Remove support jack
17.Release the lower arm from...

Page 406

FINAL DRIVE
REPAIRS 51-5
20.Remove and discard 2 bolts and 1 nut and bolt 
securing differential to the subframe. Remove 
differential assembly.
Refit
1.Position jack and raise differential into position.
2.Fit new bolts securing differential to subframe 
and tighten front 2 bolts to 100 Nm (74 lbf.ft) 
and new rear nut and bolt to 165 Nm (121 lbf.ft).
3.Clean end of drive shaft and location in 
differential.
4.Locate drive shaft to differential.
5.Clean lower arm and hub mating faces.
6.Align hub to...

Page 407

FINAL DRIVE
51-6 REPAIRS
Gasket - cover - rear - differential 
$% 51.15.05
Remove
1.Remove differential assembly.
 
 +  FINAL DRIVE, REPAIRS, Differential 
assembly.
2.Remove 8 bolts securing differential rear cover.
3.Remove rear cover.
4.Remove and discard gasket.
Refit
1.Clean rear cover and mating face on 
differential.
2.Position gasket and cover, fit bolts and working 
in a diagonal sequence, progressively tighten 
differential rear cover bolts to 45 Nm (33 lbf.ft).
3.Fit differential assembly....

Page 408

FINAL DRIVE
REPAIRS 51-7
6.Remove and discard 2 bolts and 1 nut and bolt 
securing differential to sub-frame mountings.
7.Carefully lower jack, allow differential and drive 
shafts to rest on lower suspension arms.
8.Rotate differential through 90° for access.
9.Fit LRT-51-023/3 to LRT-51-023/5. Fit and 
finger tighten nut.
10.Fit LRT-51-023/1. 
CAUTION: Ensure slots face away from 
bush.11.Fit LRT-51-023/2 to LRT-51-023/1, fit  nut to 
drawbar and finger tighten.
12.Note fitted position of bush and...

Page 409

FINAL DRIVE
51-8 REPAIRS
Bush - differential mounting - rear 
$% 51.15.44
Remove
1.Raise vehicle on lift.
2.Disconnect battery earth lead.
3.Remove rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
4.Release clips securing differential breather 
pipe to body.
5.Support rear differential on jack.
6.Remove 2 bolts and 1 nut and bolt securing 
differential to sub-frame mountings.
7.Carefully lower jack, allow differential and drive 
shafts to rest on lower suspension arms.
8.Rotate...

Page 410

FINAL DRIVE
REPAIRS 51-9
10.Position LRT-51-022/2 to sub-frame, fit LRT-
51-022/5 through the bush and screw to LRT-
51-022/2.
11.Position LRT-51-022/1 to LRT-51-022/5, fit nut 
to drawbar and finger tighten.
12.Remove bush from rear sub-frame.
13.Dismantle tool and recover bush.
Refit
1.Clean bush housing and mating faces.
2.Apply rubber lubricant to new bush and bore.
3.Position LRT-51-022/3 to sub-frame.
4.Fit LRT-51-022/5 to LRT-51-022/3.
5.Position new bush to LRT-51-022/5.
6.Fit LRT-51-022/4 to...
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