Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

TRANSFER BOX
41-12 REPAIRS
Fuse - transfer gearbox - electronic 
control unit (ECU) 
$% 41.20.75
Remove
1.Remove battery carrier.
 
 +  CHARGING AND STARTING, 
REPAIRS, Carrier - battery.
2.Release clips securing ECU cover to bulkhead. 
Remove cover.
3.Carefully release 2 clips and remove fuse box 
cover.
4.Locate fuse, remove 2 nuts and collect 
spacers. Remove and discard fuse.Refit
1.Ensure fuse box terminals are clean.
2.Position fuse, fit spacers and nuts, tighten to 6 
Nm (4.4 lbf.ft).  
3.Fit fuse...

TRANSFER BOX
REPAIRS 41-13
Damper - vibration - Td6
$% 41.20.85
Remove
1.Remove front propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - front.
2.Remove 3 Torx screws securing mass damper 
and remove damper.
Refit
1.Clean damper and mating face.
2.Fit damper and tighten Torx screws to 23 Nm 
(17 lbf.ft).
3.Fit front propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - front.
Electronic control unit (ECU) - transfer 
gearbox 
$% 41.30.01 
If the ECU is to be replaced then...

TRANSFER BOX
41-14 REPAIRS
Refit
1.Position ECU, connect and secure multiplugs.
2.Fit ECU to mounting and secure clips.
3.Fit and secure cover.
4.Fit battery.
 
 +  CHARGING AND STARTING, 
REPAIRS, Battery.
Actuator - ratio control 
$% 41.30.03
Remove
1.Position vehicle on lift and select Low Range.
2.Switch off ignition.
3.With neutral selected on automatic gearbox, 
check that a fuse is not fitted in position 37 of 
main fuse box. Remove fuse if fitted.
4.Raise the lift.
5.Ensure area to be dismantled...

TRANSFER BOX
REPAIRS 41-15
9.Avoid disturbing the lead screw which should 
remain with the transfer gearbox. With extreme 
care, slowly release the ratio control assembly 
from the transfer gearbox. Use a small flat 
blade screw driver to prevent the lead screw 
moving out with the ratio control assembly, as 
shown.
CAUTION: If the lead screw is rotated or 
withdrawn internal transfer gearbox 
damage may result.
10.Remove the O ring.
11.Remove bearing only if released.
Refit
1.Ensure low range is...

TRANSFER BOX
41-16 REPAIRS 

AUTOMATIC TRANSMISSION - ZF 5HP24
ADJUSTMENTS 44-2-1
AUTOMATIC T RANSMIS SION - ZF 5HP24 ADJUST ME NTS
Gearbox fluid - drain & refill
$% 44.24.02
Drain
1.Position vehicle on lift.
WARNING: Observe due care when draining 
gearbox fluid as the fluid can be very hot.
2.Apply handbrake and position chocks under 
front and rear wheels.
3.Position container under gearbox.
NOTE: The fluid should be drained with the 
transmission at normal operating temperature.
4.Clean area around drain plug.
5.Remove drain...

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-2 ADJUSTMENTS
Selector cable - check and adjust 
$% 44.30.04
Check
1.Move selector lever from P, check gear 
engagement in each position and return to P.
2.Check that the engine will start in P and N 
positions and that engine start is inhibited when 
drive positions are selected.
Adjust
1.Position vehicle on lift.
2.Move the selector lever to P position.
3.Raise vehicle on lift.
4.Using 2 spanners, restrain trunnion and loosen 
nut securing inner cable to selector...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-3
REPAIRS
Lever - gearshift selector assembly 
$% 44.15.04
Remove
1.Remove centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
2.Disconnect shift interlock cable from ignition 
barrel.
3.Remove clip securing outer gear shift cable to 
mechanism.
4.Release and remove clip securing inner gear 
shift cable to mechanism, collect plastic spacer 
from cable.
5.Disconnect 2 multiplugs from selector 
mechanism.
6.Remove 3 nuts securing selector...

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-4 REPAIRS
Rod/cable assembly - selector 
$% 44.15.08
Remove
1.Position vehicle on lift.
2.Select P.
3.Remove centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
4.Remove clip securing outer gear shift cable to 
mechanism.
5.Release and remove clip securing inner gear 
shift cable to mechanism, collect plastic spacer 
from cable.
6.Loosen nut securing selector cable to selector 
lever and release selector cable from bracket.
7.Remove cable and grommet...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-5
Switch - starter inhibitor 
$% 44.15.19 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Remove air intake plenum.
 
 +  HEATING AND VENTILATION, 
REPAIRS, Plenum - air intake.
3.Disconnect multiplug from inhibitor switch.
4.Remove bolt securing inhibitor switch multiplug 
bracket and release...