Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-16 REPAIRS
25.Remove undertray.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Undertray - front.
26.Remove grommet from bell housing to gain 
access to torque converter retaining bolts.
27.Rotate crankshaft for access and remove 4 
bolts securing drive plate to torque converter.
28.Remove 2 bolts securing starter motor and tie 
aside.29.Remove bolt securing fluid cooler saddle clamp 
to sump.
30.Remove banjo bolt securing fluid cooler pipe to 
LH side of gearbox and discard...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-17
33.With assistance, carefully remove gearbox 
from engine. Ensure torque converter remains 
with gearbox.
34.Fit converter retaining plate and secure with 
bolts.
Refit
1.Clean mounting and mating faces.
2.Remove torque converter retaining plate.
3.With assistance, carefully fit gearbox to engine. 
Ensure engagement of torque converter spigot 
and gearbox housing onto dowels.
4.Fit 8 Torx bolts securing automatic gearbox to 
engine, tighten to 45 Nm (33...

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-18 REPAIRS
Fluid seal - rear
$% 44.20.18
Remove
1.Remove transfer gearbox.
 
 +  TRANSFER BOX, REPAIRS, 
Transfer gearbox - V8.
2.Remove 4 Torx bolts securing output flange 
housing and remove housing.
3.Remove bearing.
4.Carefully remove and discard oil seal and O 
ring.
Refit
1.Clean housing and mating faces.
2.Using LRT-44-029 fit new oil seal.
3.Lubricate new O ring and fit to housing.
4.Lubricate and fit bearing.
5.Fit housing to gearbox, fit and tighten Torx...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-19
Refit
1.Clean gearbox sump mating surfaces.
2.Fit new gasket to sump, position sump to 
gearbox.
3.Evenly and progressively tighten sump Torx 
bolts to 10 Nm (7 lbf.ft).
4.Fit inhibitor switch guard, fit and tighten bolts to 
10 Nm (7 lbf.ft)
5.Fit selector lever to inhibitor switch, fit nut and 
tighten to 10 Nm (7 lbf.ft)
6.Refill gearbox with transmission fluid.
 
 +  AUTOMATIC TRANSMISSION - ZF 
5HP24, ADJUSTMENTS, Gearbox fluid - 
drain & refill....

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-20 REPAIRS
Fluid cooler
$% 44.24.10 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Drain cooling system
 
 +  COOLING SYSTEM - V8, 
ADJUSTMENTS, Coolant - drain, flush & 
refill.
4.Place container below gearbox fluid cooler.
5.Release quick release connectors and 
disconnect...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-21
Thermostat - fluid cooler 
$% 44.24.17
Remove
1.Drain cooling system
 
 +  COOLING SYSTEM - V8, 
ADJUSTMENTS, Coolant - drain, flush & 
refill.
2.Release clips and disconnect 3 coolant hoses 
from the transmission fluid cooler.
CAUTION: Always fit plugs to open 
connections to prevent contamination.
3.Remove Torx screw securing gearbox fluid 
cooler to cooling pack and remove the gearbox 
fluid cooler.
4.Remove and discard gearbox fluid cooler O 
rings....

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-22 REPAIRS
5.Evenly and progressively loosen and remove 
22  large shouldered Torx bolts from valve 
block.
6.Remove valve block assembly.
Refit
1.Clean valve block and mating faces.
2.With assistance fit valve block and multiplug, 
ensure selector fork locates on peg.
3.Evenly and progressively fit and tighten 22 
valve block Torx bolts to 10 Nm (7 lbf.ft)
4.Fit gearbox multiplug retaining clip.
5.Connect multiplug to gearbox connector.
6.Fit speed sensor to valve...

DRIVESHAFTS
REPAIRS 47-1
DRIV ESHAFTS REPAIRS
Drive shaft - front - LH 
$% 47.10.01
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.
2.Remove road wheel.
3.Release drive shaft hub nut stake.
4.With an assistant applying brakes, remove and 
discard drive shaft hub nut.
5.Remove brake disc.
 
 +  BRAKES, REPAIRS, Brake disc - 
front.
6.Release ABS sensor lead from clip.
7.Release sensor lead from damper,...

DRIVESHAFTS
47-2 REPAIRS
14.Using LRT-54-027 release lower arm ball joint 
and disconnect lower arm from hub.
CAUTION: Ensure ball joint seal is not 
damaged. A damaged seal will lead to 
premature failure of the joint.
15.Loosen bolt securing tie rod to subframe one 
quarter of a turn.
16.Remove nut securing tie rod to ball joint.17.Using LRT-54-027 release tie rod from ball joint
CAUTION: Ensure ball joint seal is not 
damaged. A damaged seal will lead to 
premature failure of the joint.
18.Fit centre...

DRIVESHAFTS
REPAIRS 47-3
22.Fit LRT-54-026 to drive shaft inboard joint.
23.Using  levers, release drive shaft from 
differential.
24.Release drive shaft from hub.
25.Remove drive shaft assembly, keep drive shaft 
horizontal to avoid damaging differential oil 
seal.
26.Remove and discard drive shaft circlip.
Refit
1.Clean end of drive shaft and location in 
differential.
2.Fit new circlip to drive shaft.
3.Lubricate oil seal lip with clean differential oil. 
 
 +  CAPACITIES, FLUIDS, 
LUBRICANTS AND...