Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

TRANSFER BOX
41-2 ADJUSTMENTS 

TRANSFER BOX
REPAIRS 41-3
REPAIRS
Transfer gearbox - Td6
$% 41.20.25.99 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Remove engine cover.
 
 +  ENGINE - Td6, REPAIRS, Cover - 
engine access.
4.Remove viscous coupling.
 
 +  COOLING SYSTEM - Td6, REPAIR, 
Coupling unit - viscous fan.
5.Raise vehicle on lift....

TRANSFER BOX
41-4 REPAIRS
15.Disconnect multiplug from high/low shift motor.
16.Disconnect breather hose from gearbox.
CAUTION: Always fit plugs to open 
connections to prevent contamination.
17.Support transfer gearbox on jack.
18.Remove 9 Torx bolts and remove transfer 
gearbox.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
19.Remove 3 Torx screws securing mass damper 
and remove damper.20.Lubricate centre screw LRT-41-018/4 with 
Molybdenum Disulphide grease and...

TRANSFER BOX
REPAIRS 41-5
3.Position new mounting to rear face of transfer 
gearbox, and start entry. Mounting to be 
parallel, with timing marks aligned.
NOTE: Transfer timing mark to side of 
mounting to assist with alignment.
4.Lubricate centre screw LRT-41-018/4 with 
Molybdenum Disulphide grease and assemble 
tool as shown, to fit mounting to transfer 
gearbox. Start with the centre screw at full 
length and when the mounting is approximately 
75 percent fitted, reduce the length of the 
centre...

TRANSFER BOX
41-6 REPAIRS
Transfer gearbox - V8
$% 41.20.25.99
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Use LRT-12-214 and LRT-12-215 to loosen 
viscous coupling lock nut and remove fan 
assembly from coolant pump.
NOTE: Thread is left handed.
4.Raise vehicle on lift.
5.Drain transfer gearbox oil. 
 
 +  TRANSFER BOX, ADJUSTMENTS, 
Drain and refill.
6.Remove rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
7.Remove front propeller shaft.
 
 +...

TRANSFER BOX
REPAIRS 41-7
14.Disconnect multiplug from high/low shift motor.
15.Disconnect breather hose from gearbox.
CAUTION: Always fit plugs to open 
connections to prevent contamination.
16.Release clips securing oxygen sensor leads to 
transfer gearbox.
17.Support transfer gearbox on jack.18.Remove 9 Torx bolts and remove transfer 
gearbox.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
19.Remove 4 bolts securing oxygen sensor 
multiplug retaining brackets from...

TRANSFER BOX
41-8 REPAIRS
20.Lubricate centre screw LRT-41-018/4 with 
Molybdenum Disulphide grease and assemble 
tool as shown to remove mounting from 
transfer gearbox.
CAUTION: Ensure tool alignment indicator 
is at the 6 oclock position. The tool 
alignment indicator is a machined flat on 
LRT-41-018/1 and LRT-41-018/2.
Refit
1.Clean mounting and mating faces.
2.Lubricate new mounting and bore in transfer 
gearbox casing to aid assembly.
3.Position new mounting to rear face of transfer 
gearbox, and...

TRANSFER BOX
REPAIRS 41-9
9.Apply thin coat of anti-seize grease to shaft 
splines.
10.Fit transfer gearbox and tighten Torx bolts to 43 
Nm (32 lbf.ft).
11.Connect multiplug.
12.Connect breather hose to gearbox.
13.Fit and secure oxygen sensor leads.
14.Remove support from transfer gearbox.
15.Fit snubbers.
16.Fit cross member to mounting, fit nut and bolt 
but do not tighten at this stage.
17.Raise gearbox on jack.
18.Align cross member, fit bolts and tighten to 68 
Nm (50 lbf.ft).
19.Remove support...

TRANSFER BOX
41-10 REPAIRS
Oil seal - front output shaft  
$% 41.20.51
Remove
1.Drain transfer gearbox oil.
 
 +  TRANSFER BOX, ADJUSTMENTS, 
Drain and refill.
2.Remove front propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - front.
3. Diesel models only: Remove mass damper.
 
 +  TRANSFER BOX, REPAIRS, Damper 
- vibration - Td6.
4.Release output shaft flange nut stake.
5.Using LRT-51-003 to restrain drive flange, 
remove nut and remove drive flange. Discard 
nut and O ring.
6.Remove seal...

TRANSFER BOX
REPAIRS 41-11
 Oil seal - rear output shaft  
$% 41.20.54
Remove
1.Remove rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
2.Release output shaft flange nut stake.
3.Using LRT-51-003 to restrain drive flange, 
remove nut and remove drive flange. Discard 
nut and O ring.
4.Remove seal from transfer gearbox.
Refit
1.Clean oil seal recess in transfer gearbox.
2.Using LRT-41-020 fit seal to transfer gearbox 
box.
3.Clean drive flange and mating face.
4.Fit flange, use...