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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 331

MANIFOLD AND EXHAUST SYSTEM - V8
30-2-8 REPAIRS
20.Disconnect multiplug from SAI solenoid.
21.Remove SAI solenoid valve from RH fuel 
injector harness securing stud.
22.Disconnect multiplug from knock sensor.
23.Remove washer from fuel injector harness 
securing stud.
24.Disconnect multiplugs from fuel injectors.
25.Reposition injector harness.
26.Remove air intake plenum.
 
 +  HEATING AND VENTILATION, 
REPAIRS, Plenum - air intake.27.Release terminal cover, remove nut and 
disconnect 2 cables from...

Page 332

MANIFOLD AND EXHAUST SYSTEM - V8
REPAIRS 30-2-9
30.Release 2 clips and disconnect 2 breather 
hoses.
31.Remove clip and disconnect brake vacuum 
hose.
32.Remove 2 bolts securing oil separator to 
manifold.
33.Remove clip and disconnect purge solenoid 
valve vacuum hose. Disconnect SAI vacuum 
pipe.34.Remove 10 nuts securing inlet manifold to 
cylinder heads and remove 10 spacers.
35.Position brake servo vacuum pipe aside.
36.Lift inlet manifold and disconnect breather pipe.
37.Remove inlet manifold and...

Page 333

MANIFOLD AND EXHAUST SYSTEM - V8
30-2-10 REPAIRS
39.Remove 4 bolts securing engine cover brackets 
and remove brackets from inlet manifold.
40.Remove bolt securing fuel rail to inlet manifold 
and remove fuel rail with injectors.
41.Remove and discard lower O rings from 
injectors.
42.Remove 4 bolts securing throttle housing to 
inlet manifold and remove throttle body.
43.Remove and discard O ring from throttle 
housing.44.Remove 6 Torx screws securing front cover to 
inlet manifold and remove front...

Page 334

MANIFOLD AND EXHAUST SYSTEM - V8
REPAIRS 30-2-11
10.Fit fuel rail with injectors to inlet manifold and fit 
bolt.
11.Fit 2 new brackets to manifold and tighten 5 
bolts to 10 Nm (7 lbf.ft).
12.Fit solenoid valve and connect vacuum pipe.
13.Fit 4 new gaskets and install inlet manifold.
14.Connect breather pipe and install inlet manifold 
to studs.
15.Position brake servo vacuum pipe.
16.Fit 10 spacers and tighten 10 inlet manifold 
securing nuts to 15 Nm (11 lbf.ft).
17.Connect vacuum hose to inlet...

Page 335

MANIFOLD AND EXHAUST SYSTEM - V8
30-2-12 REPAIRS
Gasket(s) - exhaust manifold - RH 
$% 30.15.16 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Release clips securing LH and RH pre-catalyst 
HO2S harness leads.
4.Release clips securing LH and RH post catalyst 
HO2S harness leads.
5.Support weight of exhaust with...

Page 336

MANIFOLD AND EXHAUST SYSTEM - V8
REPAIRS 30-2-13
7.Remove 4 nuts securing front pipe flanges to 
exhaust manifolds and discard nuts.
8.Lower exhaust on jack.
9.Remove 8 nuts securing exhaust manifold, 
remove exhaust manifold and discard nuts and 
2 gaskets.Refit
1.Clean exhaust front pipe and manifold mating 
faces and fit new gaskets.
2.Apply copper grease to exhaust manifold studs, 
fit exhaust manifold, fit 8 new nuts securing 
exhaust manifold and tighten to 23 Nm (17 
lbf.ft).
3.Raise exhaust with...

Page 337

MANIFOLD AND EXHAUST SYSTEM - V8
30-2-14 REPAIRS
Gasket(s) - exhaust manifold - LH 
$% 30.15.17 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Release clips securing LH and RH pre-catalyst 
HO2S harness leads.
4.Release clips securing LH and RH post catalyst 
HO2S harness leads.
5.Support weight of exhaust with...

Page 338

MANIFOLD AND EXHAUST SYSTEM - V8
REPAIRS 30-2-15
7.Remove 4 nuts securing front pipe flanges to 
exhaust manifolds and discard nuts.
8.Lower exhaust on jack.
9.Remove 8 nuts securing exhaust manifold, 
remove exhaust manifold and discard nuts and 
2 gaskets.Refit
1.Clean exhaust front pipe and manifold mating 
faces and fit new gaskets.
2.Apply copper grease to exhaust manifold studs, 
fit exhaust manifold, fit 8 new nuts securing 
exhaust manifold and tighten to 23 Nm (17 
lbf.ft).
3.Raise exhaust with...

Page 339

MANIFOLD AND EXHAUST SYSTEM - V8
30-2-16 REPAIRS 

Page 340

TRANSFER BOX
ADJUSTMENTS 41-1
TRANSFE R BOX ADJUST ME NTS
Drain and refill
$% 41.20.04
Drain
1.Position vehicle on lift.
2.Position container to collect spillage.
3.Remove drain plug and discard sealing washer.
4.Allow oil to drain.
Refill
1.Clean drain plug and mating face, using new 
sealing washer, fit and tighten plug to 25 Nm 
(18 lbf.ft).
2.Clean area around filler/level plug.
3.Remove filler/level plug and discard sealing 
washer.
4.Fill gearbox until a thread of oil runs from filler/
level hole,...
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