Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-6 REPAIRS
Fluid seal - selector shaft 
$% 44.15.34 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Remove nut securing selector lever to selector 
shaft and release lever.
4.Remove 2 bolts securing inhibitor switch guard 
and remove guard.5.Remove 2 bolts securing inhibitor...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-7
2.Using LRT-44-033/3 fit new oil seal to selector 
shaft recess.
3.Clean inhibitor switch and mating face on 
gearbox.
4.Position inhibitor switch to dowel, fit 2 bolts 
securing inhibitor switch and tighten to 10 Nm 
(7 lbf.ft).
5.Position inhibitor switch guard to gearbox, fit 2 
bolts securing inhibitor switch guard and tighten 
to 10 Nm (7 lbf.ft).
6.Position selector lever to selector shaft, fit nut 
securing selector shaft and tighten to 10 Nm (7...

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-8 REPAIRS
Electronic control unit (ECU) - Electronic 
automatic transmission (EAT) 
$% 44.15.46 
If the ECU is to be replaced then Testbook/T4 must 
be connected and correct procedures adhered to, 
prior to battery disconnection.
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Remove 10 Allen screws...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-9
Harness - solenoid valve 
$% 44.15.52
Remove
1.Remove gearbox fluid filter.
 
 +  AUTOMATIC TRANSMISSION - ZF 
5HP24, REPAIRS, Filter - fluid.
2.Disconnect multiplug from gearbox.
3.Remove retaining clip from multiplug and 
release plug from gearbox casing.
4.Remove 2 Torx bolts securing speed sensor 
clamps, remove clamps and sensors.5.Evenly and progressively loosen and remove 
22  large shouldered Torx bolts from valve 
block.
6.Remove valve block...

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-10 REPAIRS
Refit
1.Clean multiplug and gearbox recess.
2.Fit new O rings to harness and lubricate with 
transmission fluid.
3.Position harness to valve block and secure with 
clips.
4.Connect multiplugs to sensors and solenoids.
5.Clean valve block and mating faces.
6.With assistance fit valve block and multiplug, 
ensure selector fork locates on peg.
7.Evenly and progressively fit and tighten 22 
valve block Torx bolts to 10 Nm (7 lbf.ft)
8.Fit gearbox multiplug...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-11
Fluid seal - torque converter 
$% 44.17.11
Remove
1.Remove transmission assembly.
 
 +  AUTOMATIC TRANSMISSION - ZF 
5HP24, REPAIRS, Gearbox/converter & 
transfer gearbox assembly - remove for 
access and refit.
2.Remove torque converter retaining plate.
3.Fit tool LRT-44-010 to torque converter and 
remove torque converter from gearbox.
4.Remove retaining ring securing torque 
converter oil seal.
5.Carefully remove oil seal.
Refit
1.Clean torque...

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-12 REPAIRS
Gearbox & converter 
$% 44.20.02
Remove
1.Remove transmission assembly.
 
 +  AUTOMATIC TRANSMISSION - ZF 
5HP24, REPAIRS, Gearbox/converter & 
transfer gearbox assembly - remove for 
access and refit.
2.Remove gearbox assembly from transmission 
jack and lower onto bench.
3.Release transfer gearbox breather pipe from 
clips.
4.Disconnect breather hose from gearbox.5.Remove 9 Torx bolts and remove transfer 
gearbox.
6.Remove bolt securing inhibitor switch...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-13
7.Remove 2 bolts securing inhibitor switch guard 
and remove guard.
8.Remove 2 bolts securing inhibitor switch to 
gearbox and remove inhibitor switch.
Refit
1.Clean inhibitor switch and mating face on 
gearbox.
2.Fit inhibitor switch onto dowel, fit bolts and 
tighten to 10 Nm (7 lbf.ft)
3.Fit inhibitor switch guard, fit and tighten bolts to 
10 Nm (7 lbf.ft)
4.Fit  inhibitor switch harness to gearbox and 
tighten multiplug bracket bolt to 10 Nm (7...

AUTOMATIC TRANSMISSION - ZF 5HP24
44-2-14 REPAIRS
6.Release clips securing LH oxygen sensor lead 
from gearbox bell housing.
7.Remove 2 Torx bolts from top of bell housing.
8.Raise vehicle on lift.
9.Remove rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
10.Remove front propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - front.
11.Remove 5 nuts, release LH heat shield and 
remove.
12.Drain gearbox fluid.
 
 +  AUTOMATIC TRANSMISSION - ZF 
5HP24, ADJUSTMENTS, Gearbox...

AUTOMATIC TRANSMISSION - ZF 5HP24
REPAIRS 44-2-15
17.Lower gearbox on jack.
CAUTION: Do not allow gearbox to hang on 
gear selector cable.
18.Disconnect multiplug from high/low shift motor.
19.Disconnect multiplug from gearbox housing.
20.Release clips securing oxygen sensor leads to 
transfer gearbox.21.Remove nut securing selector lever to gearbox 
selector shaft and release lever.
22.Remove 2 bolts securing selector cable support 
bracket to gearbox and tie cable aside.
23.Remove bolt securing...