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Ford F650 Owners Manual

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    							Diesel Engine
    At Every Oil Change Interval as Indicated by the Information Display
    1
    Change the engine oil and filter. 2
    Drain the fuel filter water trap.
    Refill the diesel exhaust fluid tank.
    Rotate the tires 3
    , inspect the tires for wear and measure tread depth.
    Perform a multi-point inspection (recommended).
    Inspect the air filter restriction gauge. Replace the filter if necessary.
    Inspect the automatic transmission fluid level. Consult an authorized dealer for
    requirements.
    Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
    Inspect the engine and secondary coolant concentration (freeze-point protection), level
    and hoses.
    Inspect the exhaust system and heat shields.
    Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
    Lubricate components equipped with grease fittings.
    Inspect front oil hubs for leaks and check fluid level through hub cap sight glass.
    1  Do not exceed one year or 10,000 mi (16,000 km) between service intervals.
    2  Reset the Intelligent Oil-Life Monitor after engine oil and filter changes.  See Oil Change
    Indicator Reset
     (page 194).
    3  Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
    only if unusual wear is noted.
    328
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Other maintenance items
    1
    Replace the engine-mounted and frame-mounted fuel
    filters. 2
    Every 22,000 mi
    (36,000 km)
    Inspect engine and secondary cooling system coolant
    concentration (freeze-point protection), additive (corro-
    sion inhibitor) strength, coolant level, and hoses. Add
    coolant additive if necessary.3
    Every 
    30,000 mi
    (48,000 km)
    Replace the air inlet foam filter.
    Every 
    45,000 mi
    (72,000 km)
    Inspect the accessory drive belt(s). 4
    At 
    90,000 mi
    (144,000 km))
    Change the rear axle fluid.  See 
    Special Operating
    Conditions Scheduled Maintenance
     (page 330). 5
    At 
    100,000 mi
    (160,000 km)
    Change the engine and secondary cooling system coolant. 6
    Every 
    105,000 mi
    (168,000 km) Change crankcase ventilation filter.
    Change the automatic transmission fluid and filter. Consult
    an authorized dealer for requirements.
    Every 
    150,000 mi
    (240,000 km)
    329
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Other maintenance items
    1
    Replace the accessory drive belt(s) if not replaced within
    the last 100,000 mi (160,000 km).
    Replace the front wheel bearings and seals.
    1  You can perform these maintenance items within 
    3,000 mi (4,800 km) of the last oil
    change. Do not exceed the designated distance for the interval.
    2 Every 
    22,500 mi (36,000 km) or as indicated by the information display.
    3 Every 
    30,000 mi (48,000 km), 1200 engine hours or as indicated by the information
    display.
    Note: When adding coolant additive, do not exceed the specified maximum of 
    50 fl oz
    (1.4 L) for the engine and 20 fl oz (473 ml) for the secondary cooling system. Operating the
    engine with excessive coolant additive may cause overheating which could lead to severe,
    permanent engine damage.
    4 Perform follow-up inspections every 
    15,000 mi (24,000 km) after the initial inspection.
    Replace the belt(s) at 150,000 mi (240,000 km).
    5 Change the fluid again at 
    150,000 mi (240,000 km).
    6 Initial replacement is at six years or 
    105,000 mi (168,000 km), then every three years or
    45,000 mi (72,000 km).
    SPECIAL OPERATING
    CONDITIONS SCHEDULED
    MAINTENANCE
    Gasoline Engines
    If you operate your vehicle primarily
     in any
    of the following conditions, you need to
    perform extra maintenance as indicated.
    If you operate your vehicle 
    occasionally
    under any of these conditions, it is not
    necessary to perform the extra
    maintenance. For specific
    recommendations, see your dealership
    service advisor or technician.
    330
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Towing a Trailer
    Inspect and lubricate U-joints.
    Inspect frequently, service
    as required
    See axle maintenance items under Exceptions.
    Inspect the wheels and related components for abnormal
    noise, wear, looseness or drag.
    Every 
    5,000 mi (8,000 km)
    Rotate tires1
    , inspect tires for wear and measure tread
    depth.
    Change engine oil and filter.
    Every 
    5,000 mi (8,000 km)
    or six months Inspect and lubricate U-joints.
    Replace spark plugs.
    Every 
    60,000 mi
    (96,000 km)
    1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
    only if unusual wear is noted. Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use
    (Such as Delivery, Taxi, Patrol Car or Livery)
    Replace engine air filter.
    Inspect frequently, service
    as required
    Inspect brake system.
    Every 
    5,000 mi (8,000 km)
    Inspect wheels and related components for abnormal
    noise, wear, looseness or drag.
    Lubricate control arm and steering ball joints if equipped
    with grease fittings.
    Rotate tires1
    , inspect tires for wear and measure tread
    depth.
    Inspect and lubricate U-joints.
    Every 
    5,000 mi (8,000 km)
    or six months
    331
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use
    (Such as Delivery, Taxi, Patrol Car or Livery)
    Change engine oil and filter.
    Every 5,000 mi (8,000 km),
    six months or 200 engine
    hours
    Replace spark plugs.
    Every 
    60,000 mi
    (96,000 km)
    1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
    only if unusual wear is noted. Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
    Replace engine air filter.
    Inspect frequently, service
    as required
    Inspect the wheels and related components for abnormal
    noise, wear, looseness or drag.
    Every 
    5,000 mi (8,000 km)
    Rotate tires1
    , inspect tires for wear and measure tread
    depth.
    Change engine oil and filter.
    Every 
    5,000 mi (8,000 km)
    or six months Inspect and lubricate U-joints.
    1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
    only if unusual wear is noted. Off-road Operation
    Inspect steering linkage, ball joints and U-joints, Lubricate
    if equipped with grease fittings.
    Inspect frequently, service
    as required
    Replace engine air filter.
    Change engine oil and filter.
    Every 
    5,000 mi (8,000 km)
    or six months Inspect the wheels and related components for abnormal
    noise, wear, looseness or drag.
    Rotate tires1
    , inspect tires for wear and measure tread
    depth.
    1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
    only if unusual wear is noted.
    332
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Diesel Engine
    If you operate your vehicle primarily in any
    of the following conditions, you need to
    perform extra maintenance as indicated.
    If you operate your vehicle 
    occasionally under any of these conditions, it is not
    necessary to perform the extra
    maintenance. For specific
    recommendations, see your dealership
    service advisor or technician. Towing a Trailer or Using a Car-top Carrier
    Change the engine oil and filter as indicated by the
    information display, and perform the services listed in the
    scheduled maintenance chart.
    As required
    See the axle maintenance items under 
    Exceptions.
    Replace the engine-mounted and frame-mounted fuel
    filters.
    Every 
    15,000 mi
    (24,000 km) or six months,
    600 engine hours
    Inspect the coolant concentration (freeze-point protec-
    tion) and additive (corrosion inhibitor) strength. Add
    coolant additive if necessary.
    Every 
    30,000 mi
    (48,000 km) or 1200 engine
    hours
    Flush and refill the coolant. Do not add coolant additive.
    Every 
    60,000 mi
    (96,000 km) or 2400
    engine hours
    Note: When adding coolant additive, do not exceed the specified maximum of 
    50 fl oz
    (1.4 L) for the engine and 20 fl oz (473 ml) for the secondary cooling system. Operating the
    engine with excessive coolant additive may cause overheating which could lead to severe,
    permanent engine damage.
    Note: After the initial coolant flush and fill at 
    60,000 mi (96,000 km) or 2400 engine
    hours, flush and fill every 45,000 mi (72,000 km) or 1800 engine hours thereafter.
    333
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Frequent or Extended Idling (Over 10 Minutes Per Hour of Normal Driving) or Frequent
    Low-speed Operation if your Vehicle is Used for Stationary Operation
    Change the engine oil and filter as indicated by the
    information display, and perform the services listed in the
    scheduled maintenance chart.
    As required
    Replace the engine-mounted and frame-mounted fuel
    filters.
    Every 15,000 mi
    (24,000 km), six months or
    600 engine hours
    Inspect the coolant concentration (freeze-point protec-
    tion) and additive (corrosion inhibitor) strength. Add
    coolant additive if necessary.
    Every 
    30,000 mi
    (48,000 km) or 1200 engine
    hours
    Flush and refill the coolant. Do not add coolant additive.
    Every 
    60,000 mi
    (96,000 km) or 2400
    engine hours
    Note: When adding coolant additive, do not exceed the specified maximum of 
    50 fl oz
    (1.4 L) for the engine and 20 fl oz (473 ml) for the secondary cooling system. Operating the
    engine with excessive coolant additive may cause overheating which could lead to severe,
    permanent engine damage.
    Note: After the initial coolant flush and fill at 
    60,000 mi (96,000 km) or 2400 engine
    hours, flush and fill every 45,000 mi (72,000 km) or 1800 engine hours thereafter.
    334
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Frequent Low-speed Operation, Consistent Heavy Traffic Under 24.9 mph (40 km/h)  or
    Long Rush-hour Traffic
    Change the engine oil and filter as indicated by the
    information display, and perform the services listed in the
    scheduled maintenance chart.
    As required
    Replace the engine-mounted and frame-mounted fuel
    filters.
    Every 15,000 mi
    (24,000 km), six months or
    600 engine hours
    Inspect the coolant concentration (freeze-point protec-
    tion) and additive (corrosion inhibitor) strength. Add
    coolant additive if necessary.
    Every 
    30,000 mi
    (48,000 km) or 1200 engine
    hours
    Flush and refill the coolant. Do not add coolant additive.
    Every 
    60,000 mi
    (96,000 km) or 2400
    engine hours
    Note: When adding coolant additive, do not exceed the specified maximum of 
    50 fl oz
    (1.4 L) for the engine and 20 fl oz (473 ml) for the secondary cooling system. Operating the
    engine with excessive coolant additive may cause overheating which could lead to severe,
    permanent engine damage.
    Note: After the initial coolant flush and fill at 
    60,000 mi (96,000 km) or 2400 engine
    hours, flush and fill every 45,000 mi (72,000 km) or 1800 engine hours thereafter.
    335
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Sustained High-speed Driving at Gross Vehicle Weight Rating (Maximum Loaded Weight
    for Vehicle Operation)
    Change the engine oil and filter as indicated by the
    information display, and perform the services listed in the
    scheduled maintenance chart.
    As required
    Replace the engine-mounted and frame-mounted fuel
    filters.
    Every 15,000 mi
    (24,000 km), six months or
    600 engine hours
    Inspect the coolant concentration (freeze-point protec-
    tion) and additive (corrosion inhibitor) strength. Add
    coolant additive if necessary.
    Every 
    30,000 mi
    (48,000 km) or 1200 engine
    hours
    Flush and refill the coolant. Do not add coolant additive.
    Every 
    60,000 mi
    (96,000 km) or 2400
    engine hours
    Note: When adding coolant additive, do not exceed the specified maximum of 48 fluid
    ounces (1.4 liters) for the engine and 16 fluid ounces (473 ml) for the secondary cooling
    system. Operating the engine with excessive coolant additive may cause overheating which
    could lead to severe, permanent engine damage.
    Note: After the initial coolant flush and fill at 
    60,000 mi (96,000 km) or 2400 engine
    hours, flush and fill every 45,000 mi (72,000 km) or 1800 engine hours thereafter. Operating in Sustained Ambient Temperatures Below -9.4°F (-23°C) or Above 100.3°F
    (38°C)
    Change the engine oil and filter as indicated by the
    information display, and perform the services listed in the
    scheduled maintenance chart.
    As required
    Replace the engine-mounted and frame-mounted fuel
    filters.
    Every 
    15,000 mi
    (24,000 km), six months or
    600 engine hours Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
    Rotate the tires1
    , inspect the tires for wear and measure
    tread depth.
    Every 
    7,500 mi (12,000 km)
    Inspect the brake system pads and rotors.
    Inspect the air filter restriction gauge. Replace the filter if
    necessary.
    336
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
    							Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
    Inspect the steering and suspension ball joints and tie rods.
    Lubricate any grease fittings.
    Change the engine oil and filter. 2
    Every 7,500 mi (12,000 km),
    six months or 300 engine
    hours Inspect and lubricate the U-joints.
    Replace the engine-mounted and frame-mounted fuel
    filters.
    Every 15,000 mi
    (24,000 km), 6 months or
    600 engine hours
    Replace the air inlet foam filter.
    Every 
    30,000 mi
    (48,000 km)
    1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
    only if unusual wear is noted.
    2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Off-road Operation
    Inspect functional holes in each leg of the twin exhaust
    tips and the holes under the shield just inboard of the right
    rear tire to make sure they are clean and clear of debris or
    foreign materials. Refer to the Vehicle Care chapter of your
    owner ’s manual for more information.
    As required
    Inspect the steering and suspension ball joints and tie rods.
    Lubricate any grease fittings.
    Rotate the tires1
    , inspect the tires for wear and measure
    tread depth.
    Every 7,000 mi (12,000 km),
    six months or 300 engine
    hours
    Inspect the brake system pads and rotors.
    Inspect the air filter restriction gauge. Replace the filter if
    necessary.
    Change the engine oil and filter. 2
    Every 7,000 mi (12,000 km)
    or 300 engine hours
    337
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Scheduled Maintenance 
    						
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