Ford F650 Owners Manual
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Protected Components Fuse Rating Fuse or Relay Number Passenger compartment fuse panel run/ start feed. 20A 2 56 Fuel pump. Relay 57 Wiper relay. 5A 2 58 Chassis solenoid relay. 5A 2 59 Air ride seat compressor relay. Not used. — 60 Not used. — 61 Not used. — 62 Chassis solenoids. 10A 2 63 Not used. — 64 Cargo box lamp. 10A 2 65 Fuel pump. 30A 2 66 Not used. — 67 Fuel pump relay coil. 10A 2 68 Not used. — 69 Trailer tow or body builder backup lamps. 10A 2 70 Not used. — 71 Powertrain control module relay coil. 10A 2 72 Keep-alive power. Hydromax monitor. 5A 2 73 Chassis solenoids. Relay 74 Not used. — 75 Not used. — 76 Brake switch isolation (hydraulic brakes). Relay 77 Not used. — 78 168 F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses
Protected Components Fuse Rating Fuse or Relay Number Not used. — 79 Not used. — 80 Not used. — 81 Auxiliary power point #2. 20A 1 82 Auxiliary power point #1. 20A 1 83 Driver air ride seat compressor. 20A 1 84 Hydromax pump. 60A 1 85 Anti-lock brake system modulator valves. 30A 1 86 Not used. — 87 Not used. — 88 Starter motor 40A 1 89 Trailer battery feed (air brakes). 30A 1 90 Trailer tow battery charge (hydraulic brakes). Cargo box lamp. Relay 91 Not used. — 92 Not used. — 93 Upfitter relay #1. 25A 1 94 Upfitter relay #2. 25A 1 95 Anti-lock brake system pump (hydraulic brakes). 60A 1 96 Not used. — 97 Not used. — 98 Instrument panel 110 volt power inverter. 40A 1 99 Trailer tow turn lamp relays. 30A 1 100 169 F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses
Protected Components Fuse Rating Fuse or Relay Number Starter. Relay 101 Trailer tow battery charge relay (U-Haul). Relay 102 Trailer tow battery feed (air brakes). Trailer tow right hand side turn and stop lamps. Relay 103 Trailer tow left hand side turn and stop lamps. Relay 104 Not used. — 105 Trailer tow backup lamps relay. Relay 106 Passenger air ride seat compressor relay. Relay 107 1 J-case fuse. 2 Mini fuse. Passenger Compartment Fuse Panel The fuse panel is in the passenger footwell. Remove the panel cover to access the fuses. Pull the fuse panel cover toward you to remove it. When the clips of the panel disengage, let the panel fall easily. Use the provided fuse puller tool to remove a fuse. It is on the fuse panel cover. 170 F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses
Protected Components Fuse Rating Fuse or Relay Number Left front window motor. 30A 1 Upfitter relay #4. 15A 2 Right front window motor. 30A 3 Interior lamps. 10A 4 Not used (spare). 20A 5 Not used (spare). 5A 6 Power mirror switch. 7.5A 7 Not used (spare). 10A 8 Upfitter relay #3. 10A 9 Not used (spare). 10A 10 Ford telematics battery feed. 10A 11 171 F650750 (TBC) , enUSA, Edition date: 201708, First Printing FusesE163102
Protected Components Fuse Rating Fuse or Relay Number Interior lighting. 15A 12 Right turn and brake lamps. 15A 13 Left turn and brake lamps. 15A 14 Center high-mounted stop lamp. 15A 15 Backup lamps. Right headlamp low beam. 10A 16 Left headlamp low beam. 10A 17 Powertrain control module wakeup. 10A 18 Brake shift interlock. Not used (spare). 20A 19 Power door locks. 20A 20 Brake on/off switch. 10A 21 Horn. 20A 22 Instrument cluster. 15A 23 Diagnostic connector. 15A 24 Power fold mirror relay. Steering wheel control module. Remote keyless entry. Not used (spare). 15A 25 Steering wheel control module. 5A 26 Not used (spare). 20A 27 Ignition switch. 15A 28 Radio. 20A 29 SYNC. Parking lamps. 15A 30 Trailer tow parking lamps relay coil. Customer access trailer brake on/off switch. 5A 31 Delayed accessory power. 15A 32 Driver and passenger door lock switch illumination. 172 F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses
Protected Components Fuse Rating Fuse or Relay Number 110 volt power inverter module. Telescoping mirror switch. Not used (spare). 10A 33 Ancillary translator module run/start. 10A 34 Tow/Haul run/start. 5A 35 Fuel tank select switch. 10A 36 Auxiliary heater. 10A 37 Delayed accessory power. 10A 38 AM/FM base radio. Left and right headlamp high beam. 15A 39 Rear parking lamps. 10A 40 Clearance lamps. Not used (spare). 7.5A 41 Ford telematics run/start. 5A 42 Power Distribution Box run/accessory fuses. 10A 43 Wiper relay coil. Customer access upfitter switch power. 10A 44 Ancillary translator module run/accessory sense. Not used (spare). 5A 45 Climate control module. 10A 46 Fender direction indicator lamps. 15A 47 Power windows switch (crew cab). 30A Circuit breaker 48 Delayed accessory power. Relay 49 173 F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses
CHANGING A FUSE Fuses WARNING Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse. Check the appropriate fuses before replacing any electrical components. Fuse Types Fuse Type Callout Micro 2 A Micro 3 B Maxi C Mini D 174 F650750 (TBC) , enUSA, Edition date: 201708, First Printing FusesE217331 E207206
Fuse Type Callout M Case E J Case F J Case Low Profile G 175 F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses
VEHICLE INSPECTION INFORMATION To make sure your vehicle is ready to operate, conduct a pre-trip inspection at the beginning of each work period. Follow the steps listed in this section to verify a proper vehicle inspection procedure. WARNINGS Exercise great caution when working on a vehicle equipped with an automatic fan clutch. The fan starts in motion only after the engine coolant reaches a predetermined temperature or the refrigerant pressure (if equipped with air conditioning) reaches a predetermined setting. The fan starts at this point with no advance warning. Never reach near, or permit objects to protrude into, the fan blade radius while the engine is running as this could result in vehicle damage, personal injury or death. WARNINGS Do not operate the vehicle if any suspension conditions listed in the following charts are evident. Loss of steering or suspension could result in property damage, personal injury or death. If a wheel must be changed, obtain expert tire service help. Mounting and un-mounting of tires should only be performed by a qualified technician using necessary safety procedures and equipment, otherwise the result could be property damage, personal injury or death. Note: Always make sure you apply the parking brake before starting the engine. Engine compartment (with engine off) Use the dipstick to verify the oil level is in the proper operating range. See Engine Oil Dipstick (page 190). Engine oil Look through the plastic reservoir and verify the coolant level is within the proper operating range. Do not remove the pressure cap until the coolant has cooled. See Engine Coolant Check (page 198). Engine coolant Verify that the fluid level is in the proper operating range. See Power Steering Fluid Check (page 205). Power steering fluid Remove the master cylinder caps and inspect the fluid level. See Brake Fluid Check (page 205). Brake fluid 176 F650750 (TBC) , enUSA, Edition date: 201708, First Printing Vehicle Inspection Guide
Engine compartment (with engine off) Inspect for glazing, fraying or cracking. There should be no more than 5-7 cracks per rib, per 1 in (2.5 cm) Belts (fan, alternator, water pump and air conditioning compressor) Inspect for signs of fluid puddles or dripping fluid on the ground under the engine, or the underside of the engine. Fluid leaks Inspect for debris that may have collected on the HVAC air inlet grille or inside the exterior module as this may reduce system performance. HVAC air inlet Engine starting (with parking brake applied) Before entering the cab, verify that the vehicle is equipped with spare electrical fuses (if used), three red reflective triangles, a properly charged and rated fire extinguisher and wheel chocks. Safety and emergency equipment Walk around the vehicle and verify all steps and grab handles, inside and out (as well as behind), are tight and clean. Use extreme caution and a three-point stance at all times. Inspect door latches for proper closing, latching and locking. Set the parking brake. Make sure the gearshift lever is in neutral (N) or park (P) (if equipped with a park position). Starting the engine Diesel engine: Turn the key to the on position. Turn the key to start when the wait to start indicator light in the instrument cluster turns off. Gasoline engine: Turn the key to start, and then release it as soon as the engine starts. Verify pressure builds to normal operating range. Engine oil pressure A tone indicating low air pressure should sound immediately after the engine starts but before the compressor has built- up pressure. The tone should stop when the air pressure reaches 70 psi (483 kPa). Let the air pressure build to governed cutout pressure, which should occur between 115– 130 psi (793–896 kPa) . Low air pressure warning tone (if equipped with an air compressor) Press the accelerator and verify that it operates smoothly, without any binding or irregular feel. Release the pedal and verify the engine returns to idle speed immediately. Accelerator 177 F650750 (TBC) , enUSA, Edition date: 201708, First Printing Vehicle Inspection Guide