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Ford F650 Owners Manual

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    							Protected Components
    Fuse Rating
    Fuse or Relay
    Number
    Passenger compartment fuse panel run/
    start feed.
    20A 2
    56
    Fuel pump.
    Relay
    57
    Wiper relay.
    5A 2
    58
    Chassis solenoid relay.
    5A 2
    59
    Air ride seat compressor relay.
    Not used.
    —
    60
    Not used.
    —
    61
    Not used.
    —
    62
    Chassis solenoids.
    10A 2
    63
    Not used.
    —
    64
    Cargo box lamp.
    10A 2
    65
    Fuel pump.
    30A 2
    66
    Not used.
    —
    67
    Fuel pump relay coil.
    10A 2
    68
    Not used.
    —
    69
    Trailer tow or body builder backup lamps.
    10A 2
    70
    Not used.
    —
    71
    Powertrain control module relay coil.
    10A 2
    72
    Keep-alive power.
    Hydromax monitor.
    5A 2
    73
    Chassis solenoids.
    Relay
    74
    Not used.
    —
    75
    Not used.
    —
    76
    Brake switch isolation (hydraulic brakes).
    Relay
    77
    Not used.
    —
    78
    168
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses 
    						
    							Protected Components
    Fuse Rating
    Fuse or Relay
    Number
    Not used.
    —
    79
    Not used.
    —
    80
    Not used.
    —
    81
    Auxiliary power point #2.
    20A 1
    82
    Auxiliary power point #1.
    20A 1
    83
    Driver air ride seat compressor.
    20A 1
    84
    Hydromax pump.
    60A 1
    85
    Anti-lock brake system modulator valves.
    30A 1
    86
    Not used.
    —
    87
    Not used.
    —
    88
    Starter motor
    40A 1
    89
    Trailer battery feed (air brakes).
    30A 1
    90
    Trailer tow battery charge (hydraulic
    brakes).
    Cargo box lamp.
    Relay
    91
    Not used.
    —
    92
    Not used.
    —
    93
    Upfitter relay #1.
    25A 1
    94
    Upfitter relay #2.
    25A 1
    95
    Anti-lock brake system pump (hydraulic
    brakes).
    60A 1
    96
    Not used.
    —
    97
    Not used.
    —
    98
    Instrument panel 110 volt power inverter.
    40A 1
    99
    Trailer tow turn lamp relays.
    30A 1
    100
    169
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses 
    						
    							Protected Components
    Fuse Rating
    Fuse or Relay
    Number
    Starter.
    Relay
    101
    Trailer tow battery charge relay (U-Haul).
    Relay
    102
    Trailer tow battery feed (air brakes).
    Trailer tow right hand side turn and stop
    lamps.
    Relay
    103
    Trailer tow left hand side turn and stop
    lamps.
    Relay
    104
    Not used.
    —
    105
    Trailer tow backup lamps relay.
    Relay
    106
    Passenger air ride seat compressor relay.
    Relay
    107
    1  J-case fuse.
    2  Mini fuse.
    Passenger Compartment Fuse
    Panel
    The fuse panel is in the passenger footwell.
    Remove the panel cover to access the
    fuses. Pull the fuse panel cover toward you to
    remove it. When the clips of the panel
    disengage, let the panel fall easily.
    Use the provided fuse puller tool to remove
    a fuse. It is on the fuse panel cover.
    170
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses 
    						
    							Protected Components
    Fuse Rating
    Fuse or Relay Number
    Left front window motor.
    30A
    1
    Upfitter relay #4.
    15A
    2
    Right front window motor.
    30A
    3
    Interior lamps.
    10A
    4
    Not used (spare).
    20A
    5
    Not used (spare).
    5A
    6
    Power mirror switch.
    7.5A
    7
    Not used (spare).
    10A
    8
    Upfitter relay #3.
    10A
    9
    Not used (spare).
    10A
    10
    Ford telematics battery feed.
    10A
    11
    171
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing FusesE163102  
    						
    							Protected Components
    Fuse Rating
    Fuse or Relay Number
    Interior lighting.
    15A
    12
    Right turn and brake lamps.
    15A
    13
    Left turn and brake lamps.
    15A
    14
    Center high-mounted stop lamp.
    15A
    15
    Backup lamps.
    Right headlamp low beam.
    10A
    16
    Left headlamp low beam.
    10A
    17
    Powertrain control module wakeup.
    10A
    18
    Brake shift interlock.
    Not used (spare).
    20A
    19
    Power door locks.
    20A
    20
    Brake on/off switch.
    10A
    21
    Horn.
    20A
    22
    Instrument cluster.
    15A
    23
    Diagnostic connector.
    15A
    24
    Power fold mirror relay.
    Steering wheel control module.
    Remote keyless entry.
    Not used (spare).
    15A
    25
    Steering wheel control module.
    5A
    26
    Not used (spare).
    20A
    27
    Ignition switch.
    15A
    28
    Radio.
    20A
    29
    SYNC.
    Parking lamps.
    15A
    30
    Trailer tow parking lamps relay coil.
    Customer access trailer brake on/off
    switch.
    5A
    31
    Delayed accessory power.
    15A
    32
    Driver and passenger door lock switch
    illumination.
    172
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses 
    						
    							Protected Components
    Fuse Rating
    Fuse or Relay Number
    110 volt power inverter module.
    Telescoping mirror switch.
    Not used (spare).
    10A
    33
    Ancillary translator module run/start.
    10A
    34
    Tow/Haul run/start.
    5A
    35
    Fuel tank select switch.
    10A
    36
    Auxiliary heater.
    10A
    37
    Delayed accessory power.
    10A
    38
    AM/FM base radio.
    Left and right headlamp high beam.
    15A
    39
    Rear parking lamps.
    10A
    40
    Clearance lamps.
    Not used (spare).
    7.5A
    41
    Ford telematics run/start.
    5A
    42
    Power Distribution Box run/accessory
    fuses.
    10A
    43
    Wiper relay coil.
    Customer access upfitter switch power.
    10A
    44
    Ancillary translator module run/accessory
    sense.
    Not used (spare).
    5A
    45
    Climate control module.
    10A
    46
    Fender direction indicator lamps.
    15A
    47
    Power windows switch (crew cab).
    30A Circuit breaker
    48
    Delayed accessory power.
    Relay
    49
    173
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses 
    						
    							CHANGING A FUSE
    Fuses
    WARNING
    Always replace a fuse with one that
    has the specified amperage rating.
    Using a fuse with a higher amperage
    rating can cause severe wire damage and
    could start a fire. If electrical components in the vehicle are
    not working, a fuse may have blown. Blown
    fuses are identified by a broken wire within
    the fuse. Check the appropriate fuses
    before replacing any electrical
    components.
    Fuse Types Fuse Type
    Callout
    Micro 2
    A
    Micro 3
    B
    Maxi
    C
    Mini
    D
    174
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing FusesE217331 E207206  
    						
    							Fuse Type
    Callout
    M Case
    E
    J Case
    F
    J Case Low Profile
    G
    175
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Fuses 
    						
    							VEHICLE INSPECTION
    INFORMATION
    To make sure your vehicle is ready to
    operate, conduct a pre-trip inspection at
    the beginning of each work period. Follow
    the steps listed in this section to verify a
    proper vehicle inspection procedure.
    WARNINGS
    Exercise great caution when working
    on a vehicle equipped with an
    automatic fan clutch. The fan starts
    in motion only after the engine coolant
    reaches a predetermined temperature or
    the refrigerant pressure (if equipped with
    air conditioning) reaches a predetermined
    setting. The fan starts at this point with no
    advance warning. Never reach near, or
    permit objects to protrude into, the fan
    blade radius while the engine is running as
    this could result in vehicle damage,
    personal injury or death. WARNINGS
    Do not operate the vehicle if any
    suspension conditions listed in the
    following charts are evident. Loss of
    steering or suspension could result in
    property damage, personal injury or death. If a wheel must be changed, obtain
    expert tire service help. Mounting and
    un-mounting of tires should only be
    performed by a qualified technician using
    necessary safety procedures and
    equipment, otherwise the result could be
    property damage, personal injury or death. Note:
    Always make sure you apply the
    parking brake before starting the engine. Engine compartment (with engine off)
    Use the dipstick to verify the oil level is in the proper operating
    range.  See Engine Oil Dipstick (page 190).
    Engine oil
    Look through the plastic reservoir and verify the coolant level
    is within the proper operating range. Do not remove the
    pressure cap until the coolant has cooled.  See 
    Engine
    Coolant Check (page 198).
    Engine coolant
    Verify that the fluid level is in the proper operating range.  See
    Power Steering Fluid Check
     (page 205).
    Power steering fluid
    Remove the master cylinder caps and inspect the fluid level.
    See 
    Brake Fluid Check (page 205).
    Brake fluid
    176
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Vehicle Inspection Guide 
    						
    							Engine compartment (with engine off)
    Inspect for glazing, fraying or cracking. There should be no
    more than 5-7 cracks per rib, per 1 in (2.5 cm)
    Belts (fan, alternator,
    water pump and air
    conditioning
    compressor)
    Inspect for signs of fluid puddles or dripping fluid on the
    ground under the engine, or the underside of the engine.
    Fluid leaks
    Inspect for debris that may have collected on the HVAC air
    inlet grille or inside the exterior module as this may reduce
    system performance.
    HVAC air inlet Engine starting (with parking brake applied)
    Before entering the cab, verify that the vehicle is equipped
    with spare electrical fuses (if used), three red reflective
    triangles, a properly charged and rated fire extinguisher and
    wheel chocks.
    Safety and emergency
    equipment
    Walk around the vehicle and verify all steps and grab handles,
    inside and out (as well as behind), are tight and clean. Use
    extreme caution and a three-point stance at all times.
    Inspect door latches for proper closing, latching and locking.
    Set the parking brake. Make sure the gearshift lever is in
    neutral (N) or park (P) (if equipped with a park position).
    Starting the engine
    Diesel engine:
     Turn the key to the on position. Turn the key
    to start when the wait to start indicator light in the instrument
    cluster turns off.
    Gasoline engine:
     Turn the key to start, and then release it
    as soon as the engine starts.
    Verify pressure builds to normal operating range.
    Engine oil pressure
    A tone indicating low air pressure should sound immediately
    after the engine starts but before the compressor has built-
    up pressure. The tone should stop when the air pressure
    reaches 
    70 psi (483 kPa). Let the air pressure build to
    governed cutout pressure, which should occur between
    115– 130 psi (793–896 kPa)
    .
    Low air pressure warning
    tone (if equipped with an
    air compressor)
    Press the accelerator and verify that it operates smoothly,
    without any binding or irregular feel. Release the pedal and
    verify the engine returns to idle speed immediately.
    Accelerator
    177
    F650750 (TBC) , enUSA, Edition date: 201708, First Printing Vehicle Inspection Guide 
    						
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