EMAK Riding Mower F72 Operators Manual
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EN 17 HOW TO USE THE MACHINE 5. HOW TO USE THE MACHINE REMEMBER THAT THE USER IS ALWAYS RESPONSIBLE FOR DAMAGE AND INJURIES TO OTHERS. Before using the machine, read the safety requirements shown in chapter 2, paying particular atten- tion to driving and cutting on slopes. It is the users responsibility to assess the potential risk of the area where work is to be carried out, as well as to take all the necessary steps to ensure safe working, particularly on slopes or rough, slippery and unstable ground. This machine must not be used on slopes greater than 10° (17%). If the machine is likely to be used mostly on sloping ground (max. 10°), fit counterweights (supplied on request) to the front part of the frame to improve stability at the front and reduce the chance of tipping up. All references regarding the positions of controls are shown in chapter 4. 5.1 DIRECTIONS BEFORE STARTING S EAT ADJUSTMENT The seat is held by four screws (1) which have to be loosened for changing the position of the seat which is done by slid- ing it along the slots in the base. When you have got in a comfortable position, fully tighten the four screws. R EFUELLING The oil and fuel to use are indicated in the engine booklet. To reach the oil level dipstick, lift up the seat and open the hatchway beneath.NOTE IMPORTANT !WARNING! !DANGER! 11
With engine stopped, check its oil level which must be between the MIN and MAX marks on the dipstick. Refuel using a funnel, but do not completely fill the tank. The tanks capacity is about 4 litres. Refuelling should be carried out in an open or well venti- lated area with engine stopped. Always remember that petrol fumes are inflammable. DO NOT TAKE FLAMES TO THE TANK MOUTH TO VERIFY ITS CONTENTS AND DO NOT SMOKE WHEN REFUELLING. Do not drip petrol onto the plastic parts to avoid ruining them. In the event of accidental leaks, rinse immediately with water. T YRE PRESSURE Having the correct tyre pressure is essen- tial for keeping the cutting deck horizon- tal and thus achieving uniform mowing. Unscrew the valve protection cap and connect the valves to a compressed air line with a gauge. Pressures are: FRONT 1.5 bar REAR 1.0 bar IMPORTANT !DANGER! EN 18HOW TO USE THE MACHINE MAX MIN
EN 19 HOW TO USE THE MACHINE FITTING THE PROTECTION AT THE EXIT(GRASS- CATCHER OR STONE-GUARD) Never use the machine without having fitted the exit protection! Lift the removable cover (1) and hook on the grass-catcher by inserting the two pivots (2) into the slots on the two supports (3). If you want to work without using the grass- catcher, a stone-guard kit (4) is available on request which is fitted as shown in the figure. There is a micro-switch which stops the engine or prevents starting when the blade is engaged if either the grass- catcher or stone-guard is not in position. IT IS VERY DANGEROUS TO TAMPER WITH OR LIMIT THE EFFECTIVENESS OF THIS DEVICE! C HECKING THE SAFETY SYSTEMS Every time before using, check that the safety systems are working properly. To do so, simulate the various situations of usage shown in the table on page 26, making sure that the correct result is achieved for each sit- uation. C HECKING THE BRAKING SYSTEM Make sure that the machine’s braking capacity is adequate for the conditions of usage. Avoid starting the machine if you have doubts on the brake efficiency. If necessary, adjust the brake and if you still have doubts on its efficiency, consult a Licensed Service Centre. B LADE CHECK Check that the blade is sharpened properly and firmly fixed to the hub. A badly sharpened blade pulls at the grass and causes the lawn to turn yellow. !WARNING! !WARNING! 1 2 3 3 4
5.2 STARTING AND MOVING S TARTING All starting operations have to be effected in an open or well ventilated area! ALWAYS REMEMBER THAT EXHAUST GASES ARE TOXIC! Before starting the engine: –open the fuel stopcock (1) (where supplied), which you can reach from the left-hand rear wheel arch; –put the gear lever ( for mechanical drive models)or the speed change lever pedal( for hydrostatic drive models)into neutral («N»); –disengage the blade; –on slopes, engage the parking brake: Afterwards: –put the accelerator lever to «CHOKE», as shown on the label, if the engine is cold. If the engine is already warm, put the lever between «SLOW» and «FAST»; –put in the key and turn to «ON» to make electrical contact, then turn to «START» to start the engine. Release once the engine has started. When the engine is running, put the accelerator into the «SLOW» position. Should you have difficulties in starting do not continue to use the starter motor for a long time as this can run down the battery or flood the engine. Turn the key to the «OFF» position, wait for a few seconds and then repeat the operation. If the malfunction continues, refer to chapter «7» of this manual and to the engine booklet. Always bear in mind that the safety devices prevent the engine from starting if safety requirements have not been met (see page 26). IMPORTANT NOTE ➤ ➤ !DANGER! EN 20HOW TO USE THE MACHINE 1
EN 21 HOW TO USE THE MACHINE The pilot lamp will begin flashing if the key is held in the «START» position when the safety devices have been activated. M OVING WITHOUT MOWING The machine has not been approved for use on public roads. It has to be used (as indicated by the highway code) in private areas closed to traffic. When moving the machine, the blade must be disengaged and the cutting deck put at its highest position (position «7»). For mechanical drive models: Put the accelerator control between the «SLOW» and «FAST» positions, and the gear change lever in the 1st speed position. Keep the pedal pressed down and disengage the parking brake. Slowly release the pedal which will turn from «brake» to «clutch», thus operating the rear wheels. The pedal has to be released gradually as a sudden engagement may cause tipping up and loss of control of the vehicle. Gradually reach the desired operating speed using the accelerator and gear lever. To change the gear speed the clutch must be used pushing the pedal down half way. For hydrostatic drive models: Put the accelerator control between the «SLOW» and «FAST» positions. Press the brake pedal to disengage the parking brake and release the pedal. Move the speed change lever in the «F» direction and go to the required speed by using the lever and the accelerator. ➤ ➤ NOTE !WARNING!
The lever must be moved gradually as a sudden engagement of drive to the wheels may cause tipping and loss of control of the machine. B RAKING For mechanical drive models: To brake, first reduce the speed on the accelerator to avoid overloading the brake assembly and then push the pedal down fully. For hydrostatic drive models: To brake, press the brake pedal which will simultaneously make the speed change lever return to the «N» position. R EVERSE For mechanical drive models: The machine MUST be stopped before reverse can be engaged. Push down the pedal until the machine stops and then insert reverse by moving the lever sideways and putting it into position «R». Gradually release the pedal to engage the clutch and then begin moving in reverse. For hydrostatic drive models: The machine MUST be stopped before reverse can be engaged. When the machine is stopped, start the reverse movement by putting the speed change lever in the «R» direction. 5.3 GRASS CUTTING E NGAGING THE BLADE AND FORWARD MOVEMENT When you have reached the area to be mowed, –put the accelerator into the «FAST» position; –engage the blade by putting the lever into position «B»; ➤ ➤ ➤ ➤ EN 22HOW TO USE THE MACHINE
–to begin moving, operate the speed regulation controls taking care to release the pedal very gradually and with particular caution as already described. Engage the blade with the cutting deck in the highest position, and then gradual- ly lower to the height required. To achieve good collection and even cutting of the grass, choose a forward speed to suit the quantity of grass to be cut (height and density) and the lawns humidity, in line with the following indications (for mechanical drive models): –High and dense grass - wet lawn 1st speed –Average condition grass 2nd - 3rd speed –Low grass - dry lawn 4th speed The fifth gear is solely for moving from one area to another on horizontal surfaces. For hydrostatic drive models the speed has to be adapted to the condition of the grass in a gradual and progressive way by moving the speed change lever. The speed should always be reduced if you note a reduction in engine speed, since a forward speed that is too fast will not cut the grass well. Disengage the blade and put the cutting deck in the highest position whenever you need to get past an obstacle. C UTTING HEIGHT ADJUSTMENT The height is adjusted by moving the lever with 7 height positions. H OW TO OBTAIN A GOOD CUT 1.The lawns appearance will be best if you cut in alternate directions, always at the same height. 2.If the collector system blocks up you should reduce the forward speed as it ➤ NOTE ➤ EN 23 HOW TO USE THE MACHINE 12
could be too high for the lawn conditions. If this does not solve the problem, it is probably due to unsharpened cutting edges or the wings on the blade having become deformed (see chapter 7). 3.If the grass is very tall it should be mowed twice - once at the maximum cut- ting height, and perhaps reducing the cutting width, followed by a second cut at the required height. 4.Be very careful when mowing near bushes or kerbs which could alter the hor- izontal position of the cutting deck or damage its edge or the blade. S LOPES Complying with the slope limits already mentioned, lawns on a slope have to mowed moving up and down and never across them, taking great care when changing direction that the first wheels do not hit obstacles (such as stones, branches, roots, etc.), that may cause the machine to slide sideways, roll over or otherwise cause loss of control. REDUCE SPEED BEFORE ANY CHANGE OF DIRECTION ON SLOPES and always engage the parking brake before leaving the machine stopped and unattended. Take care when beginning forward movement on slop- ing ground to prevent the risk of tipping up. For mechanical drive models: Never ride the machine on slopes in neutral gear or with the clutch out! Always engage a low gear before leaving the machine stopped and unattended. !DANGER! ➤ !WARNING! !DANGER! EN 24HOW TO USE THE MACHINE max 10° (17%) RIGHT! WRONG!
For hydrostatic drive models: Move on slopes with the speed change lever in the «N» position, (to take advantage of the hydrostatic units braking effect) and then further reduce the speed using the brake, if necessary. Never use reverse for reducing speed going downhill. Control of the machine could be lost, particularly on slippery surfaces. E MPTYING THE GRASS-CATCHER This operation can only be done with the blade disengaged, otherwise the engine stops. When the grass-catcher is full an audible warning is given. STOP FORWARD MOVEMENT, in order not to block the collector channel, and disengage the blade which will stop the audible signal. Empty the grass-catcher by lifting it using the han- dle. At times the audible warning may be heard on engaging the blade even when the grass-catcher has been emptied. This is due to grass cuttings left on the sensor of the micro-switch. To stop the signal, either remove the remaining grass or disengage the blade and then immediately engage it again. E MPTYING THE COLLECTOR CHANNEL Cutting very tall or wet grass, particularly at too high a speed, can cause the col- lector channel to become blocked. Should this happen, it will be necessary to: –stop forward movement, disengage the blade and stop the engine; –take off the grass-catcher or stone-guard; –remove the accumulated cuttings going in through the exit of the collector channel. This must only be done when the engine is stopped. !WARNING! NOTE NOTE !DANGER! ➤ EN 25 HOW TO USE THE MACHINE
SUMMARY OF THE MAIN CONDITIONS WHEREBY THE SAFETY DEVICES PERMIT OR STOP WORK The safety devices work in two ways: –by preventing the engine from starting if all the safety requirements have not been met; –stopping the engine if even just one of the safety requirements is lacking. a)To start the engine it will be necessary that: –the transmission is in “neutral”; –the blade is not engaged; –the operator is seated or the parking brake is engaged. b)The engine stops when: –the operator leaves his seat when the blades are engaged; –the operator leaves his seat when the transmission is not in “neutral”; –the operator leaves his seat with the transmission in “neutral” but without engaging the parking brake; –the grass-catcher is lifted or the stone-guard is removed when the blades are engaged; –the parking brake is engaged without disengaging the blade. The table below shows various operating conditions, highlightingwhy the safety device shuts down the engine. OPERATORGRASS-CATCHERBLADETRANSMISSIONBRAKEENGINE A) WHEN STARTING(Key in «START» position) Sitting Uninfluential Disengaged1....5 - F/R Engaged Does NOT start Sitting UninfluentialEngaged «N» Engaged Does NOT start Absent Uninfluential Disengaged «N»DisengagedDoes NOT start B) WHEN CUTTING(Key in «ON» position) Absent YESEngagedUninfluential Engaged Stops Absent Uninfluential Disengaged1....5 - F/RDisengaged Stops Absent YES Disengaged «N»DisengagedStops SittingNO EngagedUninfluential Disengaged Stops Sitting YESEngagedUninfluentialEngagedStops CARD PROTECTION DEVICE The electronic card has a self-resetting protector which breaks the circuit if there is a fault in the electrical system. It results in the stopping of the engine and is signalled by the pilot lamp turning off. EN 26HOW TO USE THE MACHINE