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Bosch Gws 21230 H Manual

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    							Deutsch - 7
    Trennschleifen
    Beim Trennschleifen nicht drücken,
    nicht verkanten, nicht oszillieren. 
    Mit m äßigem, dem zu bearbeiten-
    den Material angepassten Vor-
    schub arbeiten. 
    Auslaufende Trennschleifscheiben 
    nicht durch seitliches Gegendr ü-
    cken abbremsen.
    Wichtig ist die Rich-
    tung, in die man
    trennt. 
    Das Gerät muss
    stets im Gegenlauf 
    arbeiten; deshalb mit
    dem Ger ät nicht in
    die andere Richtung
    fahren! Es besteht
    sonst die Gefahr,
    dass es  unkontrol-
    liert  aus dem Schnitt
    gedr ückt wird.
    Trennschleifständer
    Mit dem Trennschleifst änder  29 (Zubeh ör) k ön-
    nen Werkst ücke l ängengleich im Winkel von
    0 bis 45 ° zugeschnitten werden.
    Die Sicherheits- und Arbeitshinweise in der ent-
    sprechenden Bedienungsanleitung des Trenn-
    schleifst änders sind strikt zu beachten. Nur Origi-
    nal Bosch Trennschleifst änder verwenden.
    Trennen von Gestein
     Das Gerät darf nur für Trockenschnitt/Tro-
    ckenschliff verwendet werden.
    Am besten eine Dia-
    mant-Trennscheibe
    verwenden. Zur Si-
    cherheit gegen Ver-
    kanten den Füh-
    rungsschlitten 26
    mit spezieller Ab-
    saugschutzhaube
    benutzen.
    Das Ger ät nur mit Staubabsaugung betreiben.
    Zus ätzlich Staubschutzmaske tragen.
    Der Staubsauger
    muss zum Absaugen
    von Gesteinsstaub
    zugelassen sein. 
    Bosch bietet geeig- 
    nete Staubsauger an. 
    Das Gerät einschalten
    und mit dem vorderen 
    Teil des F ührungs-
    schlittens auf das
    Werkst ück setzen.
    Das Ger ät mit m äßigem, dem zu bearbeitenden
    Material angepassten Vorschub schieben (Bild). 
    Beim Trennen besonders harter Werkstoffe, z.  B. 
    Beton mit hohem Kieselgehalt, kann die Dia-
    mant-Trennscheibe  überhitzen und dadurch be-
    sch ädigt werden. Ein mit der Diamant-Trenn-
    scheibe umlaufender Funkenkranz weist deutlich
    darauf hin. 
    In diesem Fall den Trennvorgang unterbrechen 
    und die Diamant-Trennscheibe kurze Zeit unbe-
    lastet bei Leerlaufdrehzahl abk ühlen lassen.
    Merklich nachlassender Arbeitsfortschritt und
    umlaufender Funkenkranz sind Anzeichen f ür
    eine stumpf gewordene Diamant-Trennscheibe.
    Durch kurze Schnitte in abrasivem Material (z.  B.
    Kalksandstein) kann diese wieder gesch ärft wer-
    den.
     29
    12 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							Deutsch - 8
    Vor allen Arbeiten am Gerät Netzstecker 
    ziehen.
    Der Gerätekopf l ässt
    sich zum Ger ätege-
    h äuse in 90 °-Schrit-
    ten drehen. Dadurch
    kann der Ein-/Aus-
    schalter f ür beson-
    dere Arbeitsf älle in
    eine g ünstigere
    Handhabungsposi-
    tion gebracht wer-
    den; z. B. f ür Trenn-
    arbeiten mit F üh-
    rungsschlitten  26/Trennschleifst änder  29
    (Zubeh ör) oder f ür Linksh änder.
    Die vier Schrauben ganz herausdrehen. 
    Den Ger ätekopf vorsichtig und  ohne vom Ge-
    häuse abzunehmen  in die neue Position dre-
    hen.
    Die Schrauben wieder eindrehen und festziehen. 
    Der Griff  28 lä sst sich zum Motorgeh äuse jeweils
    um 90 ° nach links und nach rechts drehen. Da-
    durch kann der Ein-/Ausschalter f ür besondere
    Arbeitsf älle in eine g ünstigere Handhabungspo-
    sition gebracht werden; z. B. f ür Trennarbeiten
    mit F ührungsschlitten/Trennschleifst änder (Zu-
    beh ör) und f ür Linksh änder.
    Die Griffentriegelung  27 kräftig in Pfeilrichtung
    ziehen (
    ) und gleichzeitig den Griff  28 in die ge-
    w ünschte Position drehen () bis er einrastet.
    Die Abbildung zeigt den Griff  28 um 90 ° gedreht.
    Die Griffentriegelung  27 und der Ein-/Aus-
    schalter  3 haben eine Sicherheitsverriege-
    lung. 
    Das Ger ät kann nicht eingeschaltet wer-
    den, solange der Griff  28 nicht in einer der
    drei m öglichen Positionen eingerastet ist.
    Der Griff  28 lässt sich nicht entriegeln,
    wenn der Ein-/Ausschalter  3 arretiert ist.
     Vor allen Arbeiten am Gerät Netzstecker
    ziehen.
    Ger ät und L üftungsschlitze stets sauber
    halten, um gut und sicher zu arbeiten. 
    Bei extremen Einsatzbedingungen kann 
    sich bei der Bearbeitung von Metallen leit-
    f ä higer Staub im Innern des Ger ätes abset-
    zen. Die Schutzisolierung des Ger ätes
    kann beeintr ächtigt werden. Es empfiehlt
    sich in solchen F ällen die Verwendung ei-
    ner station ären Absauganlage, h äufiges
    Ausblasen der L üftungsschlitze und das
    Vorschalten eines Fehlerstrom-Schutz-
    schalters (FI).
    Wenn die schwingungsd ämpfenden Elemente an
    der Vibrationsd ämpfung  4 besch ädigt sind, z. B.
    eingerissen, muss das Ger ät zur Wartung an den
    Kundendienst geschickt werden (Anschrift siehe
    Abschnitt  „Service und Kundenberater “).
    Sollte das Ger ät trotz sorgf ältiger Herstellungs-
    und Pr üfverfahren einmal ausfallen, ist die Repa-
    ratur von einer autorisierten Kundendienststelle
    f ü r Bosch-Elektrowerkzeuge ausf ühren zu las-
    sen. 
    Bei allen R ückfragen und Ersatzteilbestellungen
    bitte unbedingt die 10-stellige Bestellnummer laut 
    Typenschild des Ger ätes angeben.
    Gerätekopf drehen
    Gerätegriff drehen 
    (GWS 24 / 26-180 / 230 (J)BV)
     27
    
    
     28
    Wartung und Reinigung
    13 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							Deutsch - 9
    Rohstoffrückgewinnung statt Müllentsorgung 
    Gerät, Zubeh ör und Verpackung sollten einer
    umweltgerechten Wiederverwertung zugef ührt
    werden.
    Diese Anleitung ist aus chlorfrei gefertigtem Re- 
    cycling-Papier hergestellt. 
    Zum sortenreinen Recycling sind Kunststoffteile 
    gekennzeichnet. 
    In Deutschland sind nicht mehr gebrauchsf ähige
    Ger äte zum Recycling beim Handel abzugeben
    oder (ausreichend frankiert) direkt einzuschicken 
    an: 
    Recyclingzentrum Elektrowerkzeuge 
    Osteroder Landstra ße 3
    37589 Kalefeld Explosionszeichnungen und Informationen
    zu Ersatzteilen finden Sie unter:
    www.bosch-pt.com 
    www.powertool-portal.de
    , das Internetportal
    f ü r Handwerker und Heimwerker
    www.ewbc.de , der Informations-Pool f ür Hand-
    werk und Ausbildung
    Deutschland
    Robert Bosch GmbH 
    Servicezentrum Elektrowerkzeuge
    Zur Luhne 2
    37589 Kalefeld
    ✆Service:.......................................  01 80 - 3 35 54 99
    Fax:
    ........................................... +49 (0) 55 53 / 20 22 37
    ✆Kundenberater:......................  01 80 - 3 33 57 99
    Österreich 
    ABE Service GmbH 
    Jochen-Rindt-Stra ße 1
    1232 Wien
    ✆Service:.....................................  +43 (0)1 / 61 03 80
    Fax:
    ...............................................  +43 (0)1 / 61 03 84 91
    ✆Kundenberater:............  +43 (0)1 / 797 22 3066
    E-Mail: [email protected] 
    Schweiz
    ✆Service:.................................  +41 (0)1 / 8 47 16 16
    Fax:
    ..................................................  +41 (0)1 / 8 47 16 57
    ✆Kundenberater...............................  0 800 55 11 55
    Wir erkl ären in alleiniger Verantwortung, dass
    dieses Produkt mit den folgenden Normen oder 
    normativen Dokumenten  übereinstimmt:
    EN 50 144 gem äß den Bestimmungen der Richt-
    linien 89/336/EWG, 98/37/EG.
    Dr. Egbert Schneider Dr. Eckerhard Str ötgen
    Senior Vice President  Head of Product 
    Engineering Certification 
    Robert Bosch GmbH, Gesch äftsbereich Elektrowerkzeuge
    Änderungen vorbehalten
    UmweltschutzService und Kundenberater
    Konformitätserklärung
    14 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							English - 1
    The machine is intended for cutting, roughing and 
    brushing metal and stone materials without using
    water. For cutting stone, a cutting guide is re-
    quired. 
    Slots in structural walls are subject to the Stand- 
    ard DIN 1053, Part 1 or country-specific regula-
    tions. 
    These regulations are to be observed under all 
    circumstances. Before beginning work, consult
    the responsible structural engineer, architects or
    the construction supervisor.Measured values determined according to
    EN 50 144. 
    Typically the A-weighted noise levels of the ma- 
    chine are: Sound pressure level: 90 dB (A);
    sound power level: 103 dB (A).
    Wear hearing protection! 
    The typical hand / arm vibration is below 2.5 m/s
    2
    (1.7 m/s2).
    Tool Specifications
    Angle GrinderGWS 21-180 HV  
    PROFESSIONALGWS 21-230 HV  
    PROFESSIONALGWS 24-180 BV  
    PROFESSIONAL
    Order number0 601 851 B..0 601 852 B..0 601 853 B..
    With residual current-limit controlGWS 21-180 JHV  
    PROFESSIONALGWS 21-230 JHV  
    PROFESSIONALGWS 24-180 JBV  
    PROFESSIONAL
    Order number0 601 851 G..0 601 852 G..0 601 853 G..
    Rated input power *[W]2 1002 1002 400
    Output power[W]1 3501 3501 700
    No-load speed[rpm]8 5006 5008 500
    Grinding disc dia., max.[mm]180230180
    Grinder spindle threadM 14M 14M 14
    Weight without cable, approx.[kg]4.44.45.2
    Protection class / II / II / II
    Angle GrinderGWS 24-230 BV  
    PROFESSIONALGWS 26-180 BV  
    PROFESSIONALGWS 26-230 BV  
    PROFESSIONAL
    Order number0 601 854 B..0 601 855 B..0 601 856 B..
    With residual current-limit controlGWS 24-230 JBV  
    PROFESSIONALGWS 26-180 JBV  
    PROFESSIONALGWS 26-230 JBV  
    PROFESSIONAL
    Order number0 601 854 G..0 601 855 G..0 601 856 G..
    Rated input power *[W]2 4002 6002 600
    Output power[W]1 7001 8001 800
    No-load speed[rpm]6 5008 5006 500
    Grinding disc dia., max.[mm]230180230
    Grinder spindle threadM 14M 14M 14
    Weight without cable, approx.[kg]5.25.25.2
    Protection class / II / II / IIPlease observe the order number of your machine. The trade names of the \
    individual machines may vary. 
    Inrush currents cause short-time voltage drops. Under unfavourable power\
     supply conditions, other equipment may be 
    affected. If the system impedance of the power supply is lower than 0.25\
     Ohm, disturbances are unlikely to occur. 
    * The values given are valid for nominal voltages [U] of 230/240 V. For \
    lower voltages and models for specific countries,  
    these values can vary.
    Intended Use
    Information on Structures
    Noise / Vibration Information
    15 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							English - 2
    The numbering of the device elements refers to 
    the illustration of the machine on the graphics
    page. 
    While reading the operating instructions, unfold 
    the graphics page for the device and leave it
    open. 1 Thread for auxiliary handle (3x)
     2 Spindle lock button
     3 On / Off switch
     4 Vibration damper
     5 Auxiliary handle
     6 Grinder spindle
     7 Protection guard
     8 Adjustment screw
     9 Clamping lever
     10 Mounting flange with O-ring
     11 Grinding / cutting disc *
     12 Clamping nut
     13 quick-clamping nut *  14
    Clamping screw
     15 Coded projection
     16 Guard, grinding cup *
     17 Grinding cup *
     18 Two-pin spanner for clamping nut*
     19 Hand guard *
     20 Spacer discs *
     21 Rubber sanding plate *
     22 Sanding sheet *
     23 Round nut *
     24 Cup brush *
     25 Diamond cutting disc *
     26 Cutting guide with dust extraction protection 
    guard *
     27 Handle unlocking button
     28 Handle
     29 Cutting grinder stand *
    *Not all of the accessories illustrated or described are  
    included as standard delivery.
    Working safely with this ma- 
    chine is possible only when the
    operating and safety information
    are read completely and the in-
    structions contained therein are
    strictly followed. In addition, the
    general safety notes in the enclosed booklet
    must be observed. Before using for the first
    time, ask for a practical demonstration. 
     Wear protective glasses and hearing protec- 
    tion.
     Wear additional protection equipment for your
    safety, such as protective gloves, sturdy
    shoes, hard hat and apron.
     The dust that is produced while working can be
    detrimental to health, inflammable or explo-
    sive. Suitable safety measures are required.
    Examples: Some dusts are regarded as carci-
    nogenic. Use suitable dust / chip extraction and
    wear a dust respirator.
     Dust from light alloys can burn or explode. Al-
    ways keep the workplace clean, as blends of
    materials are particularly dangerous. 
    If the mains cable is damaged or cut through
    while working, do not touch the cable but im-
    mediately pull the mains plug. Never use the
    machine with a damaged cable.
     Connect machines that are used in the open
    via a residual current device (RCD) with an ac-
    tuating current of 30 mA maximum. Do not op-
    erate the machine in rain or moisture.
     When working with the machine, always hold it
    firmly with both hands and provide for a secure
    stance.
     Secure the workpiece.  A workpiece clamped
    with clamping devices or in a vice is held more
    secure than by hand.
     Always direct the cable to the rear away from
    the machine.
     Always switch the machine off and wait until it
    has come to a standstill before placing it down.
     For power outage or when the mains plug is
    pulled, unlock the On / Off switch immediately
    and turn it to the off position. This prevents un-
    controlled restarting.
     The machine must be used only for dry cutting /
    grinding.
    Machine Elements
    For Your Safety
    16 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							English - 3
    For all work with the machine, the auxiliary 
    handle must be mounted.
     Hold the power tool only by the insulated
    gripping surfaces, when performing an op-
    eration where the cutting tool may run into
    hidden wiring or its own cord.
    Contact with a  “live ” wire will make exposed
    metal parts of the tool  “live ” and shock the op-
    erator.
     Use appropriate detectors to determine if
    utility lines are hidden in the work area or
    call the local utility company for assist-
    ance.
    Contact with electric lines can lead to fire and
    electric shock. Damaging a gas line can lead
    to explosion. Penetrating a water line causes
    property damage or may cause an electric
    shock.
     For work with grinding or cutting discs, the pro-
    tection guard  7 must be mounted. For work
    with the rubber sanding plate  21 or with the
    cup brush  24/disc brush/flap disc, the hand
    guard  19 (accessory) is to be mounted.
     Use dust extraction when working with stone.
    The vacuum cleaner must be approved for ma-
    sonry dust. When cutting stone, use the cutting
    guide.
     Do not work with materials containing asbes-
    tos.
     Use only grinding tools with a permissible
    speed at least as high as the no-load speed of
    the machine.
     Check grinding tools before use. The grinding
    tool must be properly mounted and turn freely.
    Perform a test run for at least 30  seconds with-
    out load. Do not use damaged, out-of-round or
    vibrating grinding tools.
     Protect the grinding tool from impact, shock
    and grease.
     Apply the machine to the workpiece only when
    switched on.
     Keep hands away from rotating grinding tools.
     Pay attention to the direction of rotation. Al-
    ways hold the machine so that sparks and
    grinding dust fly away from the body.
     When grinding metal, flying sparks are pro-
    duced. Take care that no persons are endan-
    gered. Due to danger of fire, no combustible
    materials should be located in the vicinity
    (spark flight zone). 
    Be careful when cutting grooves, e.  g. in struc-
    tural walls: See Information on Structures.
     Blocking the cutting disc leads to jerking reac-
    tion forces on the machine. In this case switch
    off the machine immediately.
     Pay attention to the dimensions of the grinding
    disc. The mounting hole diameter must fit the
    mounting flange  10 without play. Do not use
    reducers or adapters.
     Never use cutting discs for rough grinding. Do
    not exert any lateral pressure on the cutting
    discs.
     Observe the manufacturer ’s instructions for
    mounting and using grinding tools.
     Caution! The grinding tool runs on after the
    machine is switched off.
     Do not clamp the machine in a vice.
     Never allow children to use the machine.
     Bosch is only able to ensure perfect operation
    of the machine if the original accessories in-
    tended for it are used.
     Before any work on the machine itself, pull
    the mains plug.
     For work with grinding or cutting discs, the
    protection guard 7 must be mounted.
    Protection Guard with Locking Screw
    The coded projection  15 on the protection
    guard  7 ensures that only a guard that fits the
    machine type can be mounted. 
    Loosen the clamping screw  14, if necessary.
    Place the protection guard  7 with coded projec-
    tion  15 into the coded groove on the spindle col-
    lar of the machine head  and rotate to the required 
    position (working position). 
    The closed side of the protection guard 7 
    must always point to the operator. 
    Tighten clamping screw  14.
    Mounting the  
    Protective Devices
    17 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							English - 4
    Protection Guard with Quick Clamp
    The protection guard is preadjusted to the 
    diameter of the spindle collar. If required,
    the tightening tension of the clamping
    bracket can be changed by tightening or
    loosening the adjustment screw 8. Always
    ensure that the protection guard  7 is
    seated tightly on the spindle collar.
    Open the clamping lever  9.
    Place the protection guard  7 on the spindle collar
    of the machine head and turn to the required po-
    sition (working position). 
    To fasten the protection guard  7, close the
    clamping lever  9.
    The closed side of the protection guard 7 
    must always point to the operator.
    Auxiliary Handle
     For all work with the machine, the auxiliary
    handle must be mounted.
    Screw the auxiliary handle  5 into the head of the
    machine according to the working method.
    Vibration Damping
    The integrated vibration damper  4 and the vibra-
    tion-dampening auxiliary handle reduce occur-
    ring vibrations to below 2.5 m/s
    2 according to
    EN 50 144, and enable vibrational-reduced and
    thus more agreeable and secure working.
    Do not make any alterations to the vi-
    bration damper 4 and the auxiliary han-
    dle. Do not continue to use damaged
    parts.
    Hand Guard
    For work with the rubber sanding plate  21 or with
    the cup brush  24/disc brush/flap disc, the hand
    guard  19 (accessory) is to be mounted. The hand
    guard  19 is fastened with the auxiliary handle  5. 
    Before any work on the machine itself, pull
    the mains plug.
    Use only grinding tools with a permissi-
    ble speed at least as high as the no-load
    speed of the machine. 
    Grinding and cutting discs become very 
    hot while working; do not touch until
    they have cooled.
     Clean the grinder spindle and all parts to be
    mounted. For clamping and loosening the
    grinding tools, lock the grinder spindle  6 with
    the spindle lock button  2.
    Actuate the spindle lock button 2 only when
    the grinder spindle is at a standstill!
    Grinding / Cutting Disc
    Pay attention to the dimensions of the grinding
    disc. The mounting hole diameter must fit the
    mounting flange  10 without play. Do not use re-
    ducers or adapters. 
    When using a diamond cutting disc, take care 
    that the direction-of-rotation arrow on the dia-
    mond cutting disc and the direction of rotation of
    the machine (direction-of-rotation arrow on the
    machine head) agree. 
    For mounting, see the illustration page.
    Screw on the clamping nut  12 and tighten with
    the two-pin spanner (see Section  “Quick-clamp-
    ing Nut ”).
    An O-ring (plastic 
    part) is inserted in
    the mounting
    flange 10 around the
    spigot.
    If the O-ring is missing or is damaged,  it must
    in all cases be replaced (Order No.
    1 600 210 039) before the mounting flange  10 is
    mounted.
    After mounting the grinding tool and be-
    fore switching on, check that the grind-
    ing tool is correctly mounted and that it
    can turn freely.
    Mounting the Grinding Tools
     10
    18 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							English - 5
    Flap Disc
    Depending on the application, remove the protec- 
    tion guard 7 and mount the hand guard  19. Place
    the special mounting flange  10 (accessory, Order
    No. 2 605 703 028) and the flap disc on the
    grinder spindle  6. Screw on the clamping nut  12
    and tighten with the two-pin spanner.
    Rubber Sanding Plate 21
    Depending on the application, remove the protec-
    tion guard  7 and mount the hand guard  19.
    Before mounting the rubber sanding pad  21,
    place the 2 spacers  20 onto the grinding spindle.
    For mounting, see the illustration page. 
    Screw on the round nut  23 and tighten with the
    two-pin spanner.
    Cup Brush 24 / Disc Brush
    Depending on the application, remove the protec- 
    tion guard  7 and mount the hand guard  19.
    The grinding tool must be able to be screwed
    onto the grinding spindle  6 until it rests firmly
    against the grinder spindle flange at the end of
    the grinder spindle threads. Tighten with an
    open-end spanner.
    Grinding Cup
    When working with grinding cups, use
    the special guard 16.
    The grinding cup  17 should always protrude
    from the  guard  16 only as far as absolutely nec-
    essary for the work to be performed in each case. 
    Adjust the guard  16 to this distance.
    For mounting, see the illustration page.
    Screw on the clamping nut  12 and tighten with
    the fitting offset two-pin spanner  18. Instead of the clamping nut
     12, the quick-clamp-
    ing nut  13 (accessory) can be used. Grinding
    tools can then be mounted without using tools.
    The quick-clamping nut 13 may be used only 
    for grinding and cutting discs. 
    Use only a flawless, undamaged quick-clamp- 
    ing nut 13. 
    When screwing on, take care that the side 
    with printing does not point to the grinding
    disc. The arrow must point to the index
    mark 30.
    Lock the grinder
    spindle with the spin-
    dle lock button 2.
    Tighten the quick-
    clamping nut by
    forcefully turning the
    grinding disc in the
    clockwise direction. 
    A properly tightened 
    undamaged, quick-
    clamping nut can be
    loosened by hand
    turning the knurled
    ring in anticlockwise
    direction. 
    Never loosen a tight 
    quick-clamping nut
    with pliers but use a
    two-pin spanner.  In-
    sert the two-pin
    spanner as shown in
    the illustration.
    Quick Clamping Nut 
     2  30
     13
     2
    19 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							English - 6
    All grinding tools mentioned in this operating 
    manual instruction can be used. 
    The permissible speed [rpm] or the circumferen- 
    tial speed [m/s] of the grinding tools used must at
    least match the values given in the table. 
    Therefore, always observe the permissible
    rotational / circumferential speed  on the label
    of the grinding tool. 
    Observe correct mains voltage:  The voltage of
    the power source must agree with the voltage 
    specified on the nameplate of the machine.
    Equipment marked with 230 V can also be con-
    nected to 220 V.
    Switching On and Off
    To  start  the machine, press the On / Off switch  3
    forward and then down. 
    To  lock-on , push the pressed On/Off switch  3
    further forwards.
    To  switch off  the machine, release the On / Off
    switch  3 or push and release it then.
    Switch version without lock 
    (country-specific): 
    To  start  the machine, press the On / Off switch  3
    forward and then down.
    To  switch off  the machine, release the On / Off
    switch  3.
    Test run! 
    Check the grinding tool before use. The
    grinding tool must be properly mounted
    and rotate freely. Perform a test run of at
    least 30 seconds without load. Do not use
    damaged, out-of-round or vibrating grind-
    ing tools.
    Reduced Starting Current 
    (Type J)
    As a result of soft starting, a 13 A fuse is 
    adequate.
    A machine without reduced starting current
    requires higher fuse protection (use at least
    a 13 A time-delay fuse).
     Clamp the workpiece if it does not remain
    stationary due to its own weight.
     Do not strain the machine so heavily that it
    comes to a standstill.
     Grinding and cutting discs become very
    hot while working; do not touch until they
    have cooled.
    Rough Grinding
    The best roughing results are
    achieved when setting the machine
    at an angle of 30 ° to 40 °. Move the
    machine back and forth with mod-
    erate pressure. In this manner, the
    workpiece will not become too hot,
    does not discolour and no grooves
    are formed.
    Never use a cutting disc for roughing.
    Flap Disc
    With the flap disc (accessory), curved surfaces
    and profiles (contour sanding) can be worked. 
    Flap discs have a considerably higher service life 
    than sanding sheets, lower noise level and lower
    sanding temperatures.
    Approved Grinding Tools
    max.
    [mm] [mm]
    Db d [rpm] [m/s]
    180 
    230 8
    822.2
    22.2 8 500
    6 500 80
    80
    180
    230 –
    ––
    –8 500
    6 500 80
    80
    100 30 M 14 8 500 45
    Starting Operation
    b d
    D
    D
    D
    b d
    Operating Instructions
    20 • 1 609 929 F55 • TMS • 18.12.03 
    						
    							English - 7
    Cutting
    When cutting, do not press, jam or 
    oscillate the machine. Work with
    moderate feed, adapted to the ma-
    terial being machined. 
    Do not reduce the speed of running 
    down cutting discs by applying
    sideward pressure.The direction in
    which the cutting is
    performed is impor-
    tant. 
    The machine must 
    always work in an
    up-grinding motion.
    Therefore, never
    move the machine in
    the other direction!
    Otherwise, the dan-
    ger exists of it being
    pushed uncon-
    trolled  out of the cut.
    Grinder Stand
    With the grinder stand  29 (accessory), work-
    pieces can be cut at angles of 0 to 45 ° at the
    same lengths. 
    The safety notes and operating instructions in the 
    respective operating instructions manual of the
    angle grinder are to be strictly observed. Use only
    original Bosch grinder stands.
    Cutting Stone
     The machine must be used only for dry
    cutting / grinding.
    It is best to use a dia-
    mond cutting disc. As
    a safety measure
    against jamming, use
    the cutting guide 26
    with the special dust
    extraction protection
    guard.
    Operate the machine with dust extraction only. In
    addition, wear a dust mask. The vacuum cleaner
    must be approved for
    the extraction of ma-
    sonry dust. 
    Bosch provides suit- 
    able vacuum clean-
    ers. 
    Switch on the ma- 
    chine and place the
    front part of the cut-
    ting guide on the
    workpiece.
    Slide the machine with moderate feed, adapted
    to the material to be worked (Figure). 
    For cutting especially hard material, e. g., con- 
    crete with high pebble content, the diamond cut-
    ting disc can overheat and become damaged as
    a result. This is clearly indicated by circular
    sparking, rotating with the diamond cutting disc. 
    In this case, interrupt the cutting process and al- 
    low the diamond cutting disc to cool by running
    freely at no-load speed for a short time. 
    Noticeable decreasing work progress and circu- 
    lar sparking are indications of a diamond cutting
    disc that has become dull. Briefly cutting into
    abrasive material (e. g., lime-sand brick) can re-
    sharpen the disc.
     29
    21 • 1 609 929 F55 • TMS • 18.12.03 
    						
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