Yamaha Fz6 N Service Manual
Have a look at the manual Yamaha Fz6 N Service Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 255 Yamaha manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
![Page 186
FRONT WHEEL
4-13
3. Check: Front wheel sensor installation Check if the wheel sensor housing is
installed properly.
Refer to [D-3] MAINTENANCE OF THE
FRONT WHEEL SENSOR AND SENSOR
ROTOR on page 4-11.
EAS21970
ADJUSTING THE FRONT WHEEL STATIC
BALANCE
NOTE:
After replacing the tire, wheel or both, the front wheel static balance should be
adjusted.
Adjust the front wheel static balance with the
brake disc installed.
1. Remove: Balancing weight(s)
2. Find: Front wheel’s heavy spot
NOTE:
Place...](http://img.usermanuals.tech/thumb/83/99723/w64_fz6-n-service-manual-1509114661_d-185.png "Page 186
FRONT WHEEL
4-13
3. Check: Front wheel sensor installation Check if the wheel sensor housing is
installed properly.
Refer to [D-3] MAINTENANCE OF THE
FRONT WHEEL SENSOR AND SENSOR
ROTOR on page 4-11.
EAS21970
ADJUSTING THE FRONT WHEEL STATIC
BALANCE
NOTE:
After replacing the tire, wheel or both, the front wheel static balance should be
adjusted.
Adjust the front wheel static balance with the
brake disc installed.
1. Remove: Balancing weight(s)
2. Find: Front wheel’s heavy spot
NOTE:
Place...")
REAR WHEEL 4-18 Disassembling the rear wheel Order Job/Parts to remove Q’ty Remarks1 Collar 1 2 Bearing 1 3Spacer 1 4 Oil seal 1 5 Circlip 1 6 Bearing 1 For assembly, reverse the disassembly pro- cedure.
REAR WHEEL 4-19 EAS22040 REMOVING THE REAR WHEEL 1. Stand the vehicle on a level surface. WARNING EWA13120 Securely support the vehicle so that there is no danger of it falling over. NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. 2. Remove: Brake caliper “1” NOTE: Do not depress the brake pedal when remov- ing the brake caliper. 3. Loosen:Locknut “1” Adjusting nut “2” 4. Remove: Wheel axle nut “3” Wheel axle “4” Washers Rear wheel NOTE: Push the rear wheel forward and remove the drive chain from the rear wheel sprocket. 5. Remove: Left collar “1” Rear wheel drive hub “2” Rear wheel drive hub damper Right collar EAS22090 CHECKING THE REAR WHEEL 1. Check: Wheel axle Rear wheel Wheel bearings Oil seals Refer to CHECKING THE FRONT WHEEL on page 4-10. 2. Check: Tire Rear wheel Damage/wear → Replace. Refer to CHECKING THE TIRES on page 3-31 and CHECKING THE WHEELS on page 3-34. 3. Measure: Radial wheel runout Lateral wheel runout Refer to CHECKING THE FRONT WHEEL on page 4-10. EAS22110 CHECKING THE REAR WHEEL DRIVE HUB 1. Check: Rear wheel drive hub “1” Cracks/damage → Replace. Rear wheel drive hub dampers “2” Damage/wear → Replace.
REAR WHEEL 4-20 EAS22120 CHECKING AND REPLACING THE REAR WHEEL SPROCKET 1. Check: Rear wheel sprocket More than 1/4 tooth “a” wear → Replace the rear wheel sprocket. Bent teeth → Replace the rear wheel sprocket. 2. Replace: Rear wheel sprocket ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Remove the self-locking nuts and the rear wheel sprocket. b. Clean the rear wheel drive hub with a clean cloth, especially the surfaces that contact the sprocket. c. Install the new rear wheel sprocket. NOTE: Tighten the self-locking nuts in stages and in a crisscross pattern. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ EAS22200 [D-4] MAINTENANCE OF THE REAR WHEEL SENSOR AND SENSOR ROTOR CAUTION: ECA4S81012 Be sure not to contact the sensor elec- trode to any metal part when removing the rear wheel sensor from the sensor housing. Do not operate the brake lever when removing the brake caliper. Removing the rear wheel sensor 1. Disconnect: Rear wheel sensor coupler “1” 2. Remove: Clamp “2” Rear wheel sensor lead holder “3” 3. Remove: Rear wheel sensor “4” 4. Remove: b. Correct 1. Drive chain roller 2. Rear wheel sprocket Rear wheel sprocket self-lock- ing nut 100 Nm (10.0 m·kg, 72 ft·lb)
REAR WHEEL 4-21 Rear wheelRefer to REMOVING THE REAR WHEEL on page 4-19. 5. Remove: Sensor rotor “5” Checking the rear wheel sensor and sensor rotor 1. Check: Rear wheel sensor Cracks/bends/distortion → Replace. Iron powder/dust → Clean. 2. Check: Rear wheel sensor rotor Cracks/damage → Replace. Installing the rear wheel sensor 1. Install: Sensor rotor “1” 2. Install: Rear wheel Refer to INSTALLING THE REAR WHEEL on page 4-22. CAUTION: ECA14470 Make sure there are no foreign materials in the wheel hub. Foreign materials cause damage to the inner sensor rotor and wheel sensor. 3. Install: Rear wheel sensor “2” NOTE: When installing the rear wheel sensor, check the rear wheel sensor lead for twists and the sensor electrode for foreign materials. CAUTION: ECA14500 To route the rear wheel sensor lead, refer to CABLE ROUTING on page 2-47. 4. Check: Check the clearance “a” between the rear wheel sensor and sensor rotor. Out of specification → Check the existence of foreign matters in the wheel sensor attaching section, remove if any, and per- form the installation. Sensor rotor bolt 6 Nm (0.6 m·kg, 4.3 ft·lb) Rear wheel sensor bolt7 Nm (0.7 m·kg, 5.1 ft·lb) Rear wheel sensor and sensor rotor clearance0.9–1.5 mm (0.035–0.059 in) Thickness gauge90890-03079 Narrow gauge set YM-34483
REAR WHEEL 4-22 5. Connect: Rear wheel sensor lead holder “3” Clamp “4” Rear wheel sensor coupler “5” CAUTION: ECA14500 To route the rear wheel sensor lead, refer to CABLE ROUTING on page 2-47. 6. Check: Rear wheel sensor installation Check if the wheel sensor housing is installed properly. EAS22150 ADJUSTING THE REAR WHEEL STATIC BALANCE NOTE: After replacing the tire, wheel or both, the rear wheel static balance should be adjusted. Adjust the rear wheel static balance with the brake disc and rear wheel drive hub installed. 1. Adjust: Rear wheel static balance Refer to ADJUSTING THE FRONT WHEEL STATIC BALANCE on page 4-13. EAS22160 INSTALLING THE REAR WHEEL 1. Lubricate: Wheel axle Wheel bearings Oil seal lips 2. Install: Collars Rear brake caliper bracket Rear wheel Washer Rear wheel axle 3. Adjust: Drive chain slack Refer to ADJUSTING THE DRIVE CHAIN SLACK on page 3-28. 4. Tighten: Wheel axle nut Rear brake caliper bolts Recommended lubricant Lithium-soap-based grease Drive chain slack45.0–55.0 mm (1.77–2.17 in) Wheel axle nut120 Nm (12 m·kg, 87 ft·lb) Rear brake caliper bolt (front side) 27 Nm (2.7 m·kg, 20 ft·lb) Rear brake caliper bolt (rear side) 22 Nm (2.2 m·kg, 16 ft·lb)
FRONT BRAKE 4-23 EAS22210 FRONT BRAKE Removing the front brake pads (FZ6-N/FZ6-NA/FZ6-S/FZ6-SA) Order Job/Parts to remove Q’ty Remarks 1 Front brake caliper 1 2 Brake pad 2 3 Brake pad spring 2 4 Bleed screw 1 For installation, reverse the removal proce- dure.
FRONT BRAKE 4-24 * FZ6-NAHG/FZ6-SAHG Removing the front brake pads (FZ6-NHG(W)/FZ6-NAHG/FZ6-SHG(W)/FZ6-SAHG) Order Job/Parts to remove Q’ty Remarks1 Brake hose holder 2 2 Front brake caliper 2 3 Brake pad clip 2 4 Brake pad pin 1 5 Brake pad spring 1 6 Brake pad 2 7 Bleed screw 1 8Clamp 1 For installation, reverse the removal proce- dure.
FRONT BRAKE 4-25 Removing the front brake master cylinder Order Job/Parts to remove Q’ty RemarksBrake fluid Drain. Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3-26. 1 Brake master cylinder reservoir cap 1 2 Brake master cylinder reservoir diaphragm holder 1 3 Brake master cylinder reservoir diaphragm 1 4Brake lever 1 5 Front brake light switch lead coupler 1 Disconnect. 6 Front brake light switch 1 7 Union bolt 1 8 Copper washer 2 9 Front brake master cylinder holder 1 10 Front brake master cylinder 1 For installation, reverse the removal proce- dure.
FRONT BRAKE 4-26 Disassembling the front brake master cylinder Order Job/Parts to remove Q’ty Remarks1 Dust boot 1 2 Circlip 1 3 Master cylinder kit 1 4Spring 1 5 Master cylinder 1 6Push rod 1 For assembly, reverse the disassembly pro- cedure.
FRONT BRAKE 4-27 Removing the front brake calipers (FZ6-N/FZ6-NA/FZ6-S/FZ6-SA) Order Job/Parts to remove Q’ty RemarksBrake fluid Drain. Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3-26. 1 Union bolt 1 2 Copper washer 2 3 Brake hose 1 4 Brake caliper 1 5 Brake pad 2 6 Brake caliper bracket 1 For installation, reverse the removal proce- dure.