Yamaha Fz6 N Service Manual
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4
CHASSIS
GENERAL CHASSIS.................................................................................... 4-1
FRONT WHEEL ............................................................................................ 4-7
REMOVING THE FRONT WHEEL ....................................................... 4-10
CHECKING THE FRONT WHEEL........................................................ 4-10
[D-3] MAINTENANCE OF THE FRONT WHEEL SENSOR AND
SENSOR ROTOR...](http://img.usermanuals.tech/thumb/83/99723/w64_fz6-n-service-manual-1509114661_d-170.png "Page 171
4
CHASSIS
GENERAL CHASSIS.................................................................................... 4-1
FRONT WHEEL ............................................................................................ 4-7
REMOVING THE FRONT WHEEL ....................................................... 4-10
CHECKING THE FRONT WHEEL........................................................ 4-10
[D-3] MAINTENANCE OF THE FRONT WHEEL SENSOR AND
SENSOR ROTOR...")
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ABS (ANTI-LOCK BRAKE SYSTEM)........................................................ 4-53
[D-5] MAINTENANCE OF THE HYDRAULIC UNIT .............................. 4-55
HYDRAULIC UNIT OPERATION TEST ................................................ 4-56
[D-6-5] TRIAL RUN ............................................................................... 4-59
HANDLEBAR .............................................................................................. 4-60
REMOVING THE HANDLEBARS...](http://img.usermanuals.tech/thumb/83/99723/w64_fz6-n-service-manual-1509114661_d-171.png "Page 172
ABS (ANTI-LOCK BRAKE SYSTEM)........................................................ 4-53
[D-5] MAINTENANCE OF THE HYDRAULIC UNIT .............................. 4-55
HYDRAULIC UNIT OPERATION TEST ................................................ 4-56
[D-6-5] TRIAL RUN ............................................................................... 4-59
HANDLEBAR .............................................................................................. 4-60
REMOVING THE HANDLEBARS...")
4 CHASSIS GENERAL CHASSIS.................................................................................... 4-1 FRONT WHEEL ............................................................................................ 4-7 REMOVING THE FRONT WHEEL ....................................................... 4-10 CHECKING THE FRONT WHEEL........................................................ 4-10 [D-3] MAINTENANCE OF THE FRONT WHEEL SENSOR AND SENSOR ROTOR ................................................................................. 4-11 ADJUSTING THE FRONT WHEEL STATIC BALANCE ....................... 4-13 INSTALLING THE FRONT WHEEL ...................................................... 4-14 REAR WHEEL ............................................................................................ 4-15 REMOVING THE REAR WHEEL ......................................................... 4-19 CHECKING THE REAR WHEEL .......................................................... 4-19 CHECKING THE REAR WHEEL DRIVE HUB ..................................... 4-19 CHECKING AND REPLACING THE REAR WHEEL SPROCKET ....... 4-20 [D-4] MAINTENANCE OF THE REAR WHEEL SENSOR AND SENSOR ROTOR ................................................................................. 4-20 ADJUSTING THE REAR WHEEL STATIC BALANCE .......................... 4-22 INSTALLING THE REAR WHEEL ........................................................ 4-22 FRONT BRAKE .......................................................................................... 4-23 INTRODUCTION ........................... ....................................................... 4-31 CHECKING THE FRONT BRAKE DISCS ............................................ 4-31 REPLACING THE FRONT BR AKE PADS ............................................ 4-32 REMOVING THE FRONT BRAKE CALIPERS ..................................... 4-34 DISASSEMBLING THE FRONT BRAKE CALIPERS ........................... 4-34 CHECKING THE FRONT BRAKE CALIPERS ..................................... 4-35 ASSEMBLING THE FRONT BRAKE CALIPERS ................................. 4-36 INSTALLING THE FRONT BRAKE CALIPERS .................................... 4-36 REMOVING THE FRONT BRAKE MASTER CYLINDER..................... 4-38 CHECKING THE FRONT BRAKE MASTER CYLINDER ..................... 4-38 ASSEMBLING THE FRONT BRAKE MASTER CYLINDER................. 4-39 INSTALLING THE FRONT BRAKE MASTER CYLINDER ................... 4-39 REAR BRAKE ............................................................................................ 4-41 INTRODUCTION ........................... ....................................................... 4-46 CHECKING THE REAR BRAKE DISC ................................................. 4-46 REPLACING THE REAR BRAKE PADS .............................................. 4-46 REMOVING THE REAR BR AKE CALIPER .......................................... 4-47 DISASSEMBLING THE REAR BRAKE CALIPER ................................ 4-47 CHECKING THE REAR BRAKE CALIPER .......................................... 4-48 ASSEMBLING THE REAR BRAK E CALIPER ...................................... 4-48 INSTALLING THE REAR BRAKE CALIPER......................................... 4-49 REMOVING THE REAR BRAKE MASTER CYLINDER ....................... 4-50 CHECKING THE REAR BRAKE MASTER CYLINDER ....................... 4-50 ASSEMBLING THE REAR BRAKE MASTER CYLINDER ................... 4-51 INSTALLING THE REAR BRAKE MASTER CYLINDER ...................... 4-51
ABS (ANTI-LOCK BRAKE SYSTEM)........................................................ 4-53 [D-5] MAINTENANCE OF THE HYDRAULIC UNIT .............................. 4-55 HYDRAULIC UNIT OPERATION TEST ................................................ 4-56 [D-6-5] TRIAL RUN ............................................................................... 4-59 HANDLEBAR .............................................................................................. 4-60 REMOVING THE HANDLEBARS ......................................................... 4-61 CHECKING THE HANDLEBAR ............................................................ 4-61 INSTALLING THE HANDL EBAR ................................... ....................... 4-61 FRONT FORK ............................................................................................. 4-64 REMOVING THE FRONT FORK LEGS ............................................... 4-66 DISASSEMBLING THE FRONT FO RK LEGS ..................................... 4-66 CHECKING THE FRONT FORK LEGS ................................................ 4-67 ASSEMBLING THE FRONT FORK LEGS ........................................... 4-68 INSTALLING THE FRONT FORK LEGS .............................................. 4-70 STEERING HEAD ....................................................................................... 4-72 REMOVING THE LOWER BRACKET .................................................. 4-74 CHECKING THE STEERING HEAD .................................................... 4-74 INSTALLING THE STEERING HEAD ................................................... 4-75 REAR SHOCK ABSORBER ASSEMBLY .................................................. 4-76 HANDLING THE REAR SHOC K ABSORBER ..................................... 4-77 DISPOSING OF A REAR SHOCK ABSORBER ................................... 4-77 REMOVING THE REAR SHOCK ABSORBER ASSEMBLY................. 4-77 CHECKING THE REAR SHOCK ABSO RBER ASSEMBLY ................. 4-77 INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY ............... 4-78 SWINGARM ................................................................................................ 4-79 REMOVING THE SWINGARM ............................................................. 4-81 CHECKING THE SWINGARM ............................................................. 4-81 INSTALLING THE SWINGARM ............................................................ 4-82 CHAIN DRIVE ............................................................................................. 4-83 REMOVING THE DRIVE CHAIN .......................................................... 4-84 CHECKING THE DRIVE CHAIN .......................................................... 4-84 CHECKING THE DRIVE SPROCKET .................................................. 4-85 CHECKING THE REAR WHEEL SPROCKET ..................................... 4-85 CHECKING THE REAR WHEEL DRIVE HUB ..................................... 4-85 INSTALLING THE DRIVE CHAIN ......................................................... 4-85
GENERAL CHASSIS 4-1 EAS21830 GENERAL CHASSIS Removing the seat Order Job/Parts to remove Q’ty Remarks1Seat 1 For installation, reverse the removal proce- dure.
GENERAL CHASSIS 4-2 Removing the cowlings (FZ6-N/FZ6-NHG(W)/FZ6-NA/FZ6-NAHG) Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1. 1 Side cover 2 2 Rear cowling 1 For installation, reverse the removal proce- dure.
GENERAL CHASSIS 4-3 Removing the cowlings (FZ6-S/FZ6-SA) Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1. 1 Left front cowling inner panel (with cowling) 1 2 Right front cowling inner panel (with cowling) 1 3 Front turn signal light coupler 2 Disconnect. 4 Front cowling 1 5 Rear view mirrors 2 6 Windshield 1 7 Side cover 2 8 Rear cowling 1 For installation, reverse the removal proce- dure.
GENERAL CHASSIS 4-4 Removing the cowlings (FZ6-SHG(W)/FZ6-SAHG) Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1. 1 Left front cowling inner panel (with cowling) 1 2 Right front cowling inner panel (with cowling) 1 3 Front turn signal light coupler 2 Disconnect. 4 Front cowling 1 5 Front cowling inner panel (center) 1 6 Rear view mirrors 2 7 Windshield 1 8 Side cover 2 9 Rear cowling 1 For installation, reverse the removal proce- dure.
GENERAL CHASSIS 4-5 Removing the air filter case and battery Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1. Left front cowling inner panel (with cowling) Refer to GENERAL CHASSIS on page 4-1. Right front cowling inner panel (with cowlin g) Refer to GENERAL CHASSIS on page 4-1. Fuel tank Refer to FUEL TANK on page 7-1. ABS motor relay (with ABS) Refer to ABS ECU AND ABS MOTOR RELAY on page 8-77. 1 Intake air temperature sensor coupler 1 Disconnect. 2 Throttle body hose 2 Disconnect. 3 Air induction system hose 1 Disconnect. 4 Clamp 4 Loosen. 5 Crankcase breather hose 1 Disconnect. 6 Starter relay 1 7 Battery negative lead 1 Disconnect. 8 Battery positive lead 1 Disconnect. 9Battery cover 1 10 Battery 1 11 Air filter case 1 For installation, reverse the removal proce- dure.
GENERAL CHASSIS 4-6 Removing the battery box Order Job/Parts to remove Q’ty RemarksSeat Refer to GENERAL CHASSIS on page 4-1. Left front cowling inner panel (with cowling) Refer to GENERAL CHASSIS on page 4-1. Right front cowling inner panel (with cowlin g) Refer to GENERAL CHASSIS on page 4-1. Fuel tank Refer to FUEL TANK on page 7-1. Battery Refer to GENERAL CHASSIS on page 4-1. Air filter case Refer to GENERAL CHASSIS on page 4-1. 1Battery box 1 2 Battery box bracket 3 3 Ignition coil 2 For installation, reverse the removal proce- dure.
FRONT WHEEL 4-7 EAS21880 FRONT WHEEL * FZ6-NHG(W)/FZ6-SHG(W) Removing the front wheel and brake discs (FZ6-N/FZ6-NHG(W)/FZ6-S/FZ6-SHG(W)) Order Job/Parts to remove Q’ty Remarks1 Brake hose holder 2 2 Brake hose holder 1 3 Front brake caliper 2 4 Front wheel axle pinch bolt 1 Loosen. 5 Front wheel axle 1 6 Collar 2 7 Front wheel 1 8 Front brake disc 2 For installation, reverse the removal proce- dure.