Yamaha Fz6 N Service Manual
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COOLING SYSTEM DIAGRAMS 2-46 1. Radiator 2. Thermostat
CABLE ROUTING 2-47 EAS20430 CABLE ROUTING FZ6-S/FZ6-SHG(W)/FZ6-SA/FZ6-SAHG
CABLE ROUTING 2-48 FZ6-S/FZ6-SHG(W)/FZ6-SA/FZ6-SAHG1. Left handlebar switch lead 2. Main switch a nd immobilizer lead 3. Clutch cable 4. Throttle cables 5. Right handlebar switch lead A. Clamp the right and left handlebar switch leads and handlebars. Point the tip of the clamp downward in front of the handlebar. B. 45–65 mm (1.77–2.56 in) C. Clamp the horn lead and main switch and immobilizer lead to th e inner tube. Point the binding section to the outside of the vehicle body and cut the tip down to the length of 1 to 5 mm (0.04 to 0.20 in). D. Route the horn lead by the headmost side. E. 5–25 mm (0.20–0.98 in) F. Clamp the horn lead to the inner tube. Point the binding section to the outside of the vehicle body and cut the tip down to the length of 1 to 5 mm (0.04 to 0.20 in). G. Pass the throttle cables, wire harness lead, clutch cable, main switch and immobilizer lead and left handlebar switch lead in order through the frame hole from the lower side of the vehicle. H. Point the lead, which comes from the ter- minal, to the front side of the vehicle body. There should be no slack of leads between the band and terminals. I. Clamp the brake hose to the inner tube. Point the binding section to the outside of the vehicle body and cut the tip down to the length of 1 to 5 mm (0.04 to 0.20 in). J. Pass the throttle cables through the wire guide. Route the right handlebar switch lead by the outside of the wire guide.
CABLE ROUTING 2-50 FZ6-N/FZ6-NA1. Left handlebar switch lead 2. Main switch a nd immobilizer lead 3. Clutch cable 4. Throttle cables 5. Right handlebar switch lead 6. Handlebar 7. Headlight stay A. Clamp the right handlebar switch lead and handlebars. Point the tip of the clamp downward in front of the handlebar. B. 5 mm (0.20 in) or less C. To the meter D. Route the branched lead behind the main switch and immobilizer lead. E. Pass the leads through the hole of the frame from the vehicle down side in order of the main switch le ad, immobilizer lead, left handlebar switch l ead and clutch cable. F. To the headlight and meter G. Pass the right handlebar switch lead and throttle cable, clutch cable through the meter cover hole. H. Install the clamp in the direction as shown in the illustration. I. Route the main switch lead and immobi- lizer lead, left handlebar switch lead clutch cable by the inside of the headlight stay.
CABLE ROUTING 2-52 FZ6-NHG(W)/FZ6-NAHG1. Left handlebar switch lead 2. Main switch a nd immobilizer lead 3. Clutch cable 4. Wire harness 5. Throttle cables 6. Right handlebar switch lead 7. Handlebar 8. Headlight stay A. Clamp the right handlebar switch lead and handlebars. Point the tip of the clamp downward in front of the handlebar. B. Connect the lead to the meter. C. 5 mm (0.20 in) or less D. To the sub-wire harness E. To the left handlebar switch lead F. Route the branched lead behind the main switch and immobilizer lead. G. Pass the main swit ch lead immobilizer lead, left handlebar switch lead and clutch cable in order through the frame hole from the lower side of the vehicle. H. To the headlight and wire harness I. Pass the right handlebar switch lead and throttle cable, clutch cable through the opening section of the headlight stay. J. Install the clamp in the direction as shown in the illustration. K. Route the main switch lead and immobi- lizer lead, left handlebar switch lead clutch cable by the inside of the headlight stay.
CABLE ROUTING 2-54 FZ6-S/FZ6-SHG(W)1. Rear brake light switch lead 2. Neutral switch lead 3. Fuel tank breather hose 4. Crankshaft position sensor lead 5. Right handlebar switch lead 6. O 2 sensor lead 7. Bracket 8. Fuel tank drain hose 9. Rear brake reservoir hose A. Pass the fuel tank breather hose, fuel tank drain hose and brake light switch lead through the guide of the stay assembly 2. B. Clamp the tail/brake light switch lead together with the O 2 sensor lead and the neutral switch lead. C. To the starter motor D. Install the right handlebar switch lead cou- pler through the hole of the bracket 2 from the downside. E. Route the starter motor lead by the inner side of the air cut-off valve hose. F. Pass the ignition coil leads #1 and #4 through inner side of the air cut-off valve hose, and then between the frame and bracket 2. G. Pass the right handlebar switch lead through the hole located on the right side of the frame. H. Route the right handlebar switch lead under the bracket 2. I. Route the coolant reservoir tank hose under the cover 2. Route the radiator hose (outside) outside. J. Route the radiator hoses (2 pieces) under the cover 2. K. Route the crankshaft position sensor lead inner side of the radiator hose. L. Pull down the mark-painted sections of the fuel tank breather hose and fuel tank drain hose to be lower than the clamp position of the muffler stay. Any order to take out the fuel tank breather hose and fuel tank drain hose can be accepted. M. 0–20mm (0–0.79 in) N. Route the O 2 sensor lead by the outer side of the vehicle as viewed from the rear tail/ brake light switch lead. O. Clamping position should be at the center of bend-R as shown in the illustration for the rear brake reservoir tank hose. P. Pass the fuel tank breather hose, fuel tank drain hose and O 2 sensor lead through the clamp and insert them to the bracket. Q. Clamp the O 2 sensor lead to the front side of the vehicle. R. Outside of the vehicle. S. Attach the clamp so that the opening may be turned to the Outside of the vehicle.