Yamaha Fz6 N Service Manual
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CABLE ROUTING 2-76 FZ6-N/FZ6-NHG(W)1. Right handlebar switch lead 2. Throttle cables 3. Battery positive lead 4. Battery cover 5. Connector cover 6. Fuel tank breather hose 7. Lean angle sensor 8. Fuse box 9. Rear right turn signal light lead 10.License plate light lead 11.Rear left turn signal light lead 12.Seat lock cable 13.Rectifier/regulator 14.ECU (engine control unit) 15.Fuel tank drain hose 16.Cover 17.Starter relay lead 18.Battery negative lead 19.Battery negative lead coupler 20.Left handlebar switch lead 21.Clutch cable 22.Cover 2 23.Air cut-off valve hose 24.Spark plug lead A. Either front or rear side arrangement for the left handlebar switch lead coupler and radiator fan motor coupler can be accepted. B. Point the L-shape terminal to the front side of the vehicle. C. To the crankshaft position sensor. D. Route the crankshaft position sensor lead above the starter motor leads. E. Clamp the starter motor lead and crank- shaft position sensor lead. Point the pro- jected part of the tip to the inner side of the vehicle. F. Pass the radiator hose, wire harness and starter motor lead in order through the lower side of the vehicle. G. Set the 4 couplers in the connector cover after wiring it. H. To the sidestand switch I. To the speed sensor J. To the AC magneto K. To the oil level switch L. The flap hole is located at the right side of the vehicle. M. To the neutral switch. Place the neutral switch lead coupler under other leads so that it is not seen through the frame open- ings. N. To the tail/brake light switch O. To the O 2 sensor P. Clamp the neutral switch lead, tail/brake light lead and O 2 sensor lead. Point the clamp opening to the rear side. Q. Push the wire harness in the groove of the mud guard. R. Point the opening section of the clamp upward. S. To the tail/brake light T. To the license plate light U. To the rear left turn signal light V. To the rear right turn signal light W. Point the tip of the clamp to the outside of the vehicle. X. Insert the enwinding clamp of the wire har- ness into the hole of the rear frame. Y. Attach the rectifier/regulator lead with the clamp of the regulator bracket. Z. To the engine ground. AA.To the fuel injection AB.To the fuel pump AC.Route the clutch cable under the fuel injec- tion lead. AD.Pass the clutch cables through the clamp, and then install the clamp to the cover. Position of the clamp is forward of the cable stopper. AE.To the main switch AF.To the immobilizer AG.Place the adjuster of the clutch cable above the cover. AH.Route the starter relay lead outside of the main switch and immob ilizer lead and pass forward the fuse holder. AI. Clamp the horn lead. Point the opening section of the clamp outside. AJ.Route the left handlebar switch lead under of the clutch cable. AK.Install the connector cover pointing its large diameter opening to the left side of the vehicle body. AL.After connecting the coupler of the connec- tor cover, position it inside. AM.To the meter AN.To the main switch and immobilizer AO.Throttle cables can be routed under the battery box. AP.Route the throttle cables behind the #1 and #4 spark plug lead. AQ.Pass the spark plug leads #1 and #4 through the slit of the cover 2. AR.Route the throttle cables by the front side of the #2 and #3 spark plug lead. AS.Route the throttle cables under the vent hose of the air-cut valve. AT. Pass the spark plug lead #3 through the outer hole of the cover 2. AU.Pass the spark plug lead #2 through the inner hole of the cover 2.
CABLE ROUTING 2-78 AV.Route the spark plug lead #4 behind the air cut-off valve hose. AW.Point the spark plug caps of #1 to #4 to the direction as show n in the illustration. AX.Route the spark plug lead #3 under the air cut-off valve hose. AY.Route the spark plug lead #2 behind the air cut-off valve hose. AZ.Route the spark plug lead #4 by the front side of the spark plug leads #2 and #3. BA.Route the spark plug leads #2 and #3 behind the air cut-off valve hose.
CABLE ROUTING 2-80 FZ6-NA/FZ6-NAHG1. Right handlebar switch lead 2. Throttle cables 3. Battery positive lead 4. Battery cover 5. Connector cover 6. Fuel tank breather hose 7. Lean angle sensor 8. Fuse box 9. Rear right turn signal light lead 10.License plate light lead 11.Rear left turn signal light lead 12.Seat lock cable 13.Rectifier/regulator 14.ECU (engine control unit) 15.ABS ECU 16.Fuel tank drain hose 17.Cover 18.Fuse holder 19.Starter relay lead 20.Battery negative lead 21.ABS check coupler 22.ABS motor relay lead 23.Battery positive lead coupler 24.Battery negative lead coupler 25.Left handlebar switch lead 26.Clutch cable 27.Cover 2 28.Air cut-off valve hose 29.Spark plug lead A. Either front or rear side arrangement for the left handlebar switch lead coupler and radiator fan motor coupler can be accepted. B. Point the L-shape terminal to the front side of the vehicle. C. To the crankshaft position sensor. D. Route the crankshaft position sensor lead above the starter motor leads. E. Clamp the starter motor lead and crank- shaft position sensor lead. Point the pro- jected part of the tip to the inner side of the vehicle. F. Pass the radiator hose, wire harness and starter motor lead in order through the lower side of the vehicle. G. Set the 4 couplers in the connector cover after wiring it. H. To the sidestand switch I. To the AC magneto J. To the oil level switch K. Set the FLAP hole at the right side of the vehicle and the leads should not pass through the hole. L. To the neutral switch. Place the neutral switch lead coupler under other leads so that it is not seen through the frame open- ings. M. To the tail/brake light switch N. To the rear wheel sensor O. To the O 2 sensor P. Clamp the neutral switch lead, tail/brake light lead, rear wheel sensor lead and O 2 sensor lead. Point the clamp opening to the rear side. Q. Push the wire harness in the groove of the mud guard. R. Point the opening section of the clamp upward. S. To the tail/brake light T. To the license plate light U. To the rear left turn signal light V. To the rear right turn signal light W. Point the tip of the clamp to the outside of the vehicle. X. Insert the enwinding clamp of the wire har- ness into the hole of the rear frame. Y. Attach the rectifier/regulator lead with the clamp of the regulator bracket. Z. To the engine ground. AA.To the fuel injection AB.To the fuel pump AC.Route the clutch cable under the fuel injec- tion lead. AD.To the front wheel sensor AE.Pass the clutch cables through the clamp, and then install the clamp to the cover. Position of the clamp is forward of the cable stopper. AF.To the main switch AG.To the immobilizer AH.Place the adjuster of the clutch cable above the cover. AI. Route the starter relay lead outside of the main switch and immob ilizer lead and pass forward the fuse holder. AJ.Clamp the horn le ad and ABS check lead. Point the opening section of the clamp out- side. AK.Put the battery positive lead coupler inside the frame. AL.Route the left handlebar switch lead under of the clutch cable. AM.To the main switch and immobilizer AN.Install the connector cover pointing its large diameter opening to the left side of the vehicle body. AO.After connecting the coupler of the con- nector cover, position it inside. AP.To the meter AQ.Throttle cables can be routed under the battery box.
CABLE ROUTING 2-82 AR.Route the throttle cables behind the #1 and #4 spark plug lead. AS.Pass the spark plug leads #1 and #4 through the slit of the cover 2. AT. Route the throttle cables by the front side of the #2 and #3 spark plug lead. AU.Route the throttle cables under the vent hose of the air-cut valve. AV.Pass the spark plug lead #3 through the outer hole of the cover 2. AW.Pass the spark plug lead #2 through the inner hole of the cover 2. AX.Route the spark plug lead #4 behind the air cut-off valve hose. AY.Point the spark plug caps of #1 to #4 to the direction as shown in the illustration. AZ.Route the spark plug lead #3 under the air cut-off valve hose. BA.Route the spark plug lead #2 behind the air cut-off valve hose. BB.Route the spark plug lead #4 by the front side of the spark plug leads #2 and #3. BC.Route the spark plug leads #2 and #3 behind the air cut-off valve hose.
CABLE ROUTING 2-84 1. Fuel pump assembly 2. Fuel tank breather hose 3. Fuel tank drain hose 4. Fuel hose 5. Clip 6. Clamp 7. Fuel tank protector A. Air opening. B. Install the O-ring with its lip pointed upward. C. Fuel tank breather hose has a white point mark. (fuel tank breather hose side) D. Point the knob of clip front side a. Fuel piping connector attachment direc- tions. (fuel pump side) Don’t use tool. 1. It is inserted until it makes a click sound the connector, and it checks that a connector does not fall out. It takes care that a foreign substance does not enter into a seal por- tion. (Working groves should not be used at the time of work.) E. It prevents that this portion falls out. 2. The clamp is attached from the bottom after the work of “1”. It checks being com- pletely equipped with, “A”, “B” and “C” sec- tion.