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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 211

ENGINE - V8
12-2-68 REPAIRS
8.Fit RH lower bolt to timing gear cover and 
position cover to cylinder head.
NOTE: It is not possible to fit the RH lower bolt 
after fitting the LH upper timing gear cover.
9.Fit remaining 5 bolts and hand tighten 6 bolts 
securing timing cover.
10.Fit LRT-12-225/2 to LH camshaft cover.
11.Fit camshaft cover and tool, fit 4 bolts and 
tighten to 10 Nm (7 lbf.ft).
12.Tighten bolts securing timing gear cover to 15 
Nm (11 lbf.ft).
13.Remove 4 bolts securing camshaft cover,...

Page 212

ENGINE - V8
REPAIRS 12-2-69
Cover - timing gear - lower 
$% 12.65.43 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Remove coolant pump.
 
 +  COOLING SYSTEM - V8, REPAIRS, 
Gasket - coolant pump.
4.Remove LH upper timing gear cover.
 
 +  Engine - V8, REPAIRS, Cover - 
timing gear - upper - LH.
5.Remove RH upper...

Page 213

ENGINE - V8
12-2-70 REPAIRS
15.Remove 2 Allen bolts and 1 nut securing PAS 
pump and move aside.
16.Remove 6 bolts securing lower timing gear 
cover to upper sump.17.Remove 15 bolts securing lower timing gear 
cover to cylinder block.
lA = M8 X 75 mm
lB = M6 X 40 mm
lC = M6 X 85 mm
lD = M6 X 80 mm
lE = M8 X 90 mm
lF = M6 X 60 mm
NOTE: Note position of all securing bolts.
18.Remove lower timing gear cover.
19.Discard 3 lower timing gear cover gaskets.
Refit
1.Clean timing gear cover and mating faces,...

Page 214

ENGINE - V8
REPAIRS 12-2-71
2.Apply sealant, Part No. STC 50550 to areas 
illustrated.
3.Fit 3 new lower timing gear cover gaskets.
4.Fit lower timing gear cover.
5.Fit 15 bolts securing lower timing gear cover to 
cylinder block and initially tighten to 5 Nm (4 
lbf.ft).
6.Tighten 6 mm bolts securing lower timing gear 
cover to 10 Nm (7 lbf.ft) and 8 mm bolts 
securing lower timing gear cover to 22 Nm (16 
lbf.ft).
CAUTION: Check torque of all bolts once 
they have been tightened down. 
7.Fit 6 bolts...

Page 215

ENGINE - V8
12-2-72 REPAIRS 

Page 216

ENGINE - V8
OVERHAUL 12-2-73
OVERHAUL
Piston assemblies - engine set 
$% 12.17.03.01
Remove
1.Remove cylinder head gaskets.
 
 +  Engine - V8, OVERHAUL, Gasket - 
cylinder head.
2.Remove connecting rod bearings.
 
 +  Engine - V8, OVERHAUL, Bearings 
- connecting rods - engine set.
3.With a socket and bar fitted to crankshaft pulley 
bolt, rotate crankshaft for access to the 
lubrication jets.
4.Remove Allen screws securing lubrication jets 
and remove the jets.
Disassembly
1.Mark connecting rod relative...

Page 217

ENGINE - V8
12-2-74 OVERHAUL
7.Hold connecting rods in a soft jawed vice.
8.Carefully remove and discard 2 retaining rings 
securing the gudgeon pin in the piston.
9.Push the gudgeon pin out of the piston and 
connecting rod, remove the piston.
10.Repeat for the 7 remaining pistons.
Inspect
1.Clean cylinder bores, pistons,  piston rings 
connecting rods and gudgeon pins.
2.
Pistons and cylinder bores: check and record 
cylinder bore diameters at bottom, centre and 
top of bore ensuring that measurements...

Page 218

ENGINE - V8
OVERHAUL 12-2-75
8.Fit oil control ring rails and expander, ensuring 
ends butt and do not overlap.
9.Fit 2nd compression ring with TOP marking 
upwards.
10.Fit 1st compression ring with TOP marking 
upwards.
11.Check piston ring to groove clearance.
 
 +  GENERAL DATA, Engine - V8.
12.Check fit of gudgeon pin in piston, pin must be 
a tight, sliding fit with no perceptible side play.
13.Check small-end bushes for wear, check that 
gudgeon pin is a sliding fit in the bush with no 
perceptible...

Page 219

ENGINE - V8
12-2-76 OVERHAUL
6.Using a piston ring clamp, compress piston 
rings.
7.Fit guides LRT-12-176 to connecting rod to 
protect cylinder bore and crankshaft journals.
8.Fit connecting rod and piston into cylinder bore. 
Ensure arrow on piston is facing towards the 
front of the cylinder block and dimples on 
connecting rods that share a journal face each 
other as shown.
9.Remove guides LRT-12-176 from connecting 
rod.
Refit
1.Clean lubricating jet and mating face.
2.Fit lubrication jets and...

Page 220

ENGINE - V8
OVERHAUL 12-2-77
6.Remove bearing shell from connecting rod, 
discard the bearing shell.
NOTE: Blue colour coded big-end bearing 
shells are fitted to the connecting rods and Red 
colour coded big end bearing shells are fitted to 
the bearing caps.
7.Repeat above procedure for remaining 
connecting rod bearings. Keep big-end bearing 
caps in fitted order.
Inspect
1.Wipe big-end journals, new bearing shells, 
connecting rods and bearing caps.
2.Measure and record each crankshaft big-end...
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