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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 221

ENGINE - V8
12-2-78 OVERHAUL
Pulley - crankshaft 
$% 12.21.01.01
Disassembly
1.Loosen 2 bolts securing ancillary drive belt 
tensioner and release tension from the belt.
2.Remove ancillary drive belt.
3.Loosen 2 bolts securing A/C compressor drive 
belt tensioner and release tension from the belt.
4.Remove compressor drive belt.5.Remove 8 bolts securing crankshaft pulley to 
hub assembly.
6.Remove crankshaft pulley.
7.
Reassembly
1.Clean crankshaft pulley and mating face.
2.Position crankshaft pulley to...

Page 222

ENGINE - V8
OVERHAUL 12-2-79
Oil seal  - crankshaft - front 
$% 12.21.14.01
Disassembly
1.Remove crankshaft pulley.
 
 +  Engine - V8, OVERHAUL, Pulley - 
crankshaft.
2.Fit LRT-12-229 to crankshaft pulley hub.
3.With assistance, remove crankshaft pulley bolt.
4.Remove LRT-12-229 from crankshaft pulley 
hub.
5.Remove crankshaft pulley hub.
6.Fit LRT-12-230/1 and LRT-12-230/2 to 
crankshaft seal and remove crankshaft oil seal.
7.Discard oil seal.Reassembly
1.Clean seal mating faces.
2.Fit new crankshaft...

Page 223

ENGINE - V8
12-2-80 OVERHAUL
Crankshaft and main bearings 
$% 12.21.33.01 
If, after inspection, the crankshaft has to be replaced, 
it will be necessary to fit a new dowel into the 
crankshaft rear boss. Before discarding the original 
crankshaft, note the fitted position of the dowel.
Remove
1.Remove cylinder head gaskets.
 
 +  Engine - V8, OVERHAUL, Gasket - 
cylinder head.
2.Remove crankshaft rear oil seal.
 
 +  Engine - V8, OVERHAUL, Oil seal - 
crankshaft - rear.
3.Remove timing gear lower...

Page 224

ENGINE - V8
OVERHAUL 12-2-81
3.Using the adjustable spacers, carefully release 
and remove the 5 main bearing caps.
NOTE: All main bearing shell locating keys 
must align. Bearing caps 1 to 3 are marked and 
number 5 main bearing cap carries the 
crankshaft thrust bearings. Number 4 main 
bearing cap is not marked.
4.Remove crankshaft from cylinder block.
5.Remove and discard bearing shells from 
cylinder block and main bearing caps.
6.Remove crankshaft thrust washers.7.Use a puller and remove the...

Page 225

ENGINE - V8
12-2-82 OVERHAUL
2.Measure and record each main journal 
diameter. Take 4 measurements at 90° 
intervals on each journal to check size and 
ovality.
 
 +  GENERAL DATA, Engine - V8.
3.If crankshaft journals are worn, oval, or scored, 
then the crankshaft must be replaced.
4.Clean crankshaft, ensure oil ways are clear of 
obstructions.
5.Clean main bearing caps and bearing shell 
locations in cylinder block; ensure bearing cap 
bolt holes are clean and dry.
6.Clean original main bearing cap...

Page 226

ENGINE - V8
OVERHAUL 12-2-83
24.Fit selected crankshaft thrust washers to 
number 5 main bearing cap and fit main 
bearing cap.
CAUTION: Crankshaft thrust washers must 
be fitted with the oil grooves facing the 
crankshaft.
25.Fit original main bearing cap bolts, tighten bolts 
evenly and progressively to 20 Nm (15 lbf.ft) 
then, using an angle torque gauge, tighten bolts 
a further 100°.
26.Fit DTI as shown to check crankshaft end float. 
If end float is incorrect, remove bolts securing 
number 5 main...

Page 227

ENGINE - V8
12-2-84 OVERHAUL
Oil seal - crankshaft - rear 
$% 12.21.20.01
Disassembly
1.Remove torque converter drive plate.
 
 +  Engine - V8, REPAIRS, Torque 
converter drive plate.
2.Remove 6 Torx bolts securing crankshaft rear 
oil seal housing and discard sealing washers.
3.Remove 6 bolts securing crankshaft rear oil 
seal housing.
4.Carefully release and remove crankshaft rear 
oil seal housing.
5.Discard gasket from crankshaft rear oil seal 
housing.
6.Remove crankshaft rear oil seal from...

Page 228

ENGINE - V8
OVERHAUL 12-2-85
8.Fit LRT-12-218 to crankshaft, apply a thin coat 
of oil to inner lip of crankshaft rear oil seal, fit 
seal housing over LRT-12-218 onto dowels and 
remove LRT-12-218.
9.Fit new sealing washers to 6 Torx bolts, fit 6 
Torx bolts and 6 bolts securing crankshaft oil 
seal housing to cylinder block and tighten to 12 
Nm (9 lbf.ft).
10.Fit torque converter drive plate.
 
 +  Engine - V8, REPAIRS, Torque 
converter drive plate.
Gasket - cylinder head 
$% 12.29.02.01
Remove...

Page 229

ENGINE - V8
12-2-86 OVERHAUL
5.Rotate engine crankshaft pulley anti-clockwise 
to align the 45° before TDC timing mark.
NOTE: Raise timing chain and hold under 
tension while turning crankshaft pulley.
6.Remove LRT-12-223/6, LRT-12-223/5, LRT-
12-223/3 and LRT-12-223/4 from LH cylinder 
head camshafts.
7.Remove bolt securing LH timing chain guide 
rail to LH cylinder head.Disassembly
1.Working in the sequence shown, progressively 
loosen 10 cylinder head bolts.
2.Discard 10 cylinder head bolts and remove...

Page 230

ENGINE - V8
OVERHAUL 12-2-87
Inspect
1.Clean mating faces of cylinder head and 
cylinder block, dowels and dowel holes. If 
necessary remove all traces of sealing 
compound with hard wood scraper. Ensure 
remnants do not remain in oil ways cooling 
ducts or bolt holes.
CAUTION: Make sure no oil or coolant is left 
in the cylinder head bolt holes as damage to 
the cylinder block may occur when 
tightening the cylinder head bolts.
2.Using a straight edge and feeler gauges, check 
cylinder head for...
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