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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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Page 251

ENGINE - V8
12-2-108 OVERHAUL
5.Remove 2 bolts securing 2 brackets to upper 
timing gear cover and remove brackets.
6.Remove 6 bolts securing timing gear cover to 
cylinder head and remove timing gear cover.
7.Discard timing gear cover gasket.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
8.Remove bolt securing CMP sensor and remove 
sensor.
9.Discard O ring.
Inspect
1.Clean CMP sensor and mating face.
Reassembly
1.Fit new O ring to CMP sensor.
2.Fit CMP sensor, fit...

Page 252

ENGINE - V8
OVERHAUL 12-2-109
8.Fit LRT-12-225/2 to LH camshaft cover.
9.Fit camshaft cover and tool, fit 4 bolts and 
tighten to 10 Nm (7 lbf.ft).
10.Tighten bolts securing timing gear cover to 15 
Nm (11 lbf.ft).
11.Position 2 brackets to timing gear cover, fit bolts 
and tighten.
12.Remove 4 bolts securing camshaft cover, 
remove camshaft cover and LRT-12-225/2.
13. RH upper timing gear cover: Fit new sealing 
washer, fit timing chain tensioner and tighten 
plug securing chain tensioner to 40 Nm (30...

Page 253

ENGINE - V8
12-2-110 OVERHAUL
Cover - timing gear - lower 
$% 12.65.43.01
Remove
1.Remove timing gear upper covers.
 
 +  Engine - V8, OVERHAUL, Cover - 
timing gear - upper.
2.Remove crankshaft front oil seal.
 
 +  Engine - V8, OVERHAUL, Oil seal - 
crankshaft - front.
3.Remove 2 bolts securing ancillary drive belt 
tensioner to lower timing gear cover.
4.Remove dust cap from ancillary drive belt 
tensioner idler pulley and remove Torx bolt 
securing ancillary drive belt tensioner idler 
pulley....

Page 254

ENGINE - V8
OVERHAUL 12-2-111
13.Remove 2 Allen bolts and 1 nut securing PAS 
pump and move aside.
14.Remove 6 bolts securing coolant pump
15.Support coolant rail pipes and remove coolant 
pump, remove and discard coolant pump O 
rings.
Disassembly
1.Remove 6 bolts securing lower timing gear 
cover to upper sump.2.Remove 15 bolts securing lower timing gear 
cover to cylinder block.
NOTE: Note position of all bolts as they are 
different lengths:
lA = M8 x 75 mm
lB = M6 x 40 mm
lC = M6 x 85 mm
lD = M6 x...

Page 255

ENGINE - V8
12-2-112 OVERHAUL
Reassembly
1.Apply sealant STC 50550 to areas illustrated.
2.Fit 3 new lower timing gear cover gaskets.
3.Fit lower timing gear cover.
4.Fit 15 bolts securing lower timing gear cover to 
cylinder block and initially tighten to 5 Nm (4 
lbf.ft).
5.Tighten 6 mm bolts securing lower timing gear 
cover to 10 Nm (7 lbf.ft) and 8 mm bolts 
securing lower timing gear cover to 22 Nm (16 
lbf.ft).
CAUTION: Check torque of all bolts once 
they have been tightened down. 
6.Fit 6 bolts...

Page 256

ENGINE - V8
OVERHAUL 12-2-113
Timing chain & guides 
$% 12.65.49.01
Remove
1.Remove LH VCC unit.
 
 +  Engine - V8, OVERHAUL, Variable 
camshaft unit - variable camshaft control 
(VCC).
2.Remove lower timing gear cover.
 
 +  Engine - V8, OVERHAUL, Cover - 
timing gear - lower.
Disassembly
1.Remove timing chain.
2.Remove bolt securing LH timing chain guide.
3.Release clip securing LH timing chain guide 
and remove guide.4.Remove Torx bolt securing RH timing chain 
tensioner guide.
5.Remove tensioner...

Page 257

ENGINE - V8
12-2-114 OVERHAUL
Reassembly
1.Fit and lubricate new restrictor, seal and O ring 
to centre timing chain guide.
2.Position centre timing chain guide and secure 
with Torx bolts, tighten to 10 Nm (7 lbf.ft). 
3.Fit and lubricate O ring to RH timing chain 
tensioner guide.
4.Fit RH timing chain tensioner guide and secure 
with Torx bolt tighten to 45 Nm (33 lbf.ft).
5.Fit LH timing chain guide and secure retaining 
clip.
6.Fit bolt to secure LH timing chain guide and 
tighten to 10 Nm (7...

Page 258

ENGINE - V8
OVERHAUL 12-2-115
Reassembly
1.Lubricate new O rings with rubber grease and 
fit to grooves in coolant pump and coolant 
manifold.
2.Fit coolant pipes to the coolant pump.
3.Position new gaskets and coolant manifold to 
cylinder heads, fit bolts and tighten to 10 Nm (7 
lbf.ft).
Refit
1.Fit induction manifold.
 
 +  Engine - V8, OVERHAUL, Gasket(s) 
- induction manifold.
Gasket(s) - induction manifold 
$% 30.15.08.01
Disassembly
1.Remove nut securing positive terminal to 
bracket on inlet...

Page 259

ENGINE - V8
12-2-116 OVERHAUL
3.Disconnect SAI vacuum hose from inlet 
manifold end cover, note fitted position and 
remove reservoir and vacuum switch from inlet 
manifold.
CAUTION: Always fit plugs to open 
connections to prevent contamination.
4.Remove 2 bolts securing engine breather 
separator to bracket on inlet manifold and move 
the separator aside.
5.Loosen clip and disconnect engine breather 
hose from inlet manifold end cover.
CAUTION: Always fit plugs to open 
connections to prevent...

Page 260

ENGINE - V8
OVERHAUL 12-2-117
10.Release clip and disconnect drain hose from 
inlet manifold. Discard clip.
CAUTION: Always fit plugs to open 
connections to prevent contamination.
11.Remove induction manifold and discard 4 
gaskets.
Reassembly
1.Fit new gaskets to inlet manifold.
2.Position inlet manifold, connect drain hose and 
secure the hose with a new clip.
3.Fit inlet manifold to studs, fit spacers and 
tighten nuts evenly and progressively to 15 Nm 
(11 lbf.ft).
4.Connect purge control valve hose...
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