Haynes Yamaha Xv V Twins Manual
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8B-20 Chapter 8 Part B Electrical system (XV700-1100 models) 30.21 Appiy non-permanent thread locking agent to the threads of the pivot bolt 30,23 Install the starter drive assembly Apply non-permanent thread locking agent to the pivot bolt, then install it and tighten it securely (see illustration). 22 Install the starter motor (see Section 24). 23 Install the thrust collar, idler gear, drive lever shaft, idler gear, spring, starter wheel, shaft and thrust collar (see illustration). 24 Install the snap-ring, starter clutch and second snap-ring (see illustration). 25 Install the alternator cover (see Section 28). All models 26 The remainder of installation is the reverse of the removal steps. 27 Fill the engine with oil (see Chapter 1). 31 Wiring diagrams Prior to troubleshooting a circuit, check the fuses to make sure theyre in good condition. Make sure the battery is fully charged and check the cable connections. When checking a circuit, make sure all connectors are clean, with no broken or loose terminals or wires. When unplugging a connector, dont pull on the wires - pull only on the connector housings themselves. Refer to the accompanying table for the wire color codes. 30.24 Install the snap-ring, starter clutch and second snap-ring
Chapter 9 Wiring diagrams 9-1 Wiring diagram - XV535 (1987 and 1988 US models)
9-2 Chapter 9 Wiring diagrams Wiring diagram - XV535 (1989 and later US models)
Chapter 9 Wiring diagrams 9-3 Wiring diagram - XV535 (1988 UK models) 1 Right handlebar switch 2 Lighting switch 3 Start switch 4 Engine kill switch 5 Fuel switch 6 Horn 7 Ignition coil 8 Sparkplug 9 Main switch 10 Diode 11 Fuel pump 12 Rectifier/regulator 13 Fuel sender 14 Battery 15 Starter relay 16 Starter motor 17 Right rear turn signal 18 Tail/brake light 19 Left rear turn signal 20 Sidestand relay 21 Rear brake switch 22 Neutral switch 23 Pickup coil 24 Alternator 25 Fuse block 26 Sidestand relay 27 Relay assembly 28 Fuel pump relay 29 Igniter unit 30 Left handlebar switch 31 Horn switch 32 Turn signal switch 33 Passing switch 34 Dimmer switch 35 Clutch switch 36 Left front turn signal 37 Turn signal indicator light 38 High beam indicator light 39 Neutral indicator light 40 Fuel warning light 41 Gauge illumination 42 Reed switch 43 Headlight 44 Marker light 45 Right front turn signal 46 Front brake switch
9-4 Chapter 9 Wiring diagrams Wiring diagram - XV535 (1989 and later UK models) 1 Right handlebar switch 2 Start switch 3 Lighting switch 4 Engine kill switch 5 Fuel switch 6 Horn 7 Ignition coil 8 Spark plug 9 Main switch 10 Diode 11 Fuel pump 12 Solenoid valve 13 Rectifier/regulator 14 Battery 15 Starter relay 16 Starter motor 17 Right rear turn signal 18 Tail/brake light 19 Left rear turn signal 20 Sidestand switch 21 Neutral switch 22 Pickup coil 23 Alternator 24 Rear brake switch 25 Fuse block 26 Turn signal relay 27 Sidestand relay 28 Fuel pump 29 Igniter unit 30 Left handlebar switch 31 Horn switch 32 Turn signal switch 33 Dimmer switch 34 Passing switch 35 Clutch switch 36 Left front turn signal 3 7 Neutral indicator light 38 Turn signal indicator light 39 High beam indicator light 40 Gauge illumination 41 Reed switch 42 Headlight 43 Marker light 44 Right front turn signal 45 Front brake switch
Chapter 9 Wiring diagrams 9-5 1 Horn 2 Front right-hand turn signal 3 Right-hand handlebar switch 4 Engine kill switch 5 Starter switch 6 Lighting switch 7 Front brake switch 8 Ignition coil 9 TCI unit 10 Starter motor 11 Oil level switch 12 Starter solenoid 13 Battery 14 Main fuse 15 Regulator/rectifier 16 Rear brake switch 17 Rear right-hand turn signal 18 Tail/stop lamp 19 Rear left-hand turn signal 20 Turn signal cancelling unit 21 Starter circuit cut-out relay 22 Starter relay 23 Turn signal relay 24 Neutral switch 25 Pickup coil 26 Alternator 27 Ignition coil 28 Clutch switch 29 Left-hand handlebar switch 30 Horn switch 31 Headlamp flash switch 32 Dip switch 33 Turn signal switch 34 Front left-hand turn signal 35 Horn 36 Speedometer 37 Distance sensor 38 Meter light 39 Fuse box 40 Ignition switch 41 Parking lamp 42 Headlamp 43 Pilot lamp box 44 Left-hand turn signal warning fight 45 Neutral light 46 High beam warning light 47 Oil level warning light 48 Right-hand turn signal warning light 49 Tachometer 50 Tachometer unit 51 Meter light 52 Diode Wiring diagram - XV750 SE and TR1 models
9-6 Chapter 9 Wiring diagrams Wiring diagram - XV750H, J, K and MK models
Chapter 9 Wiring diagrams 9-7 Wiring diagram - XV920 J model
9-8 Chapter 9 Wiring diagrams Wiring diagram - XV920K and MK models
Chapter 9 Wiring diagrams 9-9 Wiring diagram - XV920 RH and RJ models