GE Cardiocap 5 Service Manual
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Contents Chapter 4. Troubleshooting 4.1 Messages........................................................................\ ....4-1 4.2 Troubleshooting charts.........................................................4-7 4.2.1 Start-up troubleshooting........................................................................\ .....4-7 4.2.2 General........................................................................\ ..............................4-8 4.2.3 ECG........................................................................\ ...................................4-8 4.2.4 Impedance respiration........................................................................\ ........4-9 4.2.5 Pulse oximetry (SpO2), standard...................................................................4-9 4.2.6 NIBP........................................................................\ ..................................4-9 4.2.7 Temperature........................................................................\ .......................4-9 4.3 Troubleshooting charts for options.......................................4-10 4.3.1 Recorder (N-XREC)........................................................................\ ............4-10 4.3.2 Invasive blood pressure (N-XP)...................................................................4-10 4.3.3 Pulse oximetry (N-XOSAT or N-XNSAT).........................................................4-11 4.3.4 Airway gases (N-XC, N-XCO, or N-XCAiO).....................................................4-12 4.3.5 Patient Spirometry (N-XV)........................................................................\ ..4-13 4.3.6 NeuroMuscular Transmission (N-XNMT)......................................................4-14
Troubleshooting 4. TROUBLESHOOTING See the User’s Reference Manual for more messages and troubleshooting procedures. 4.1 Messages MESSAGE POSSIBLE CAUSE ACTION Acknowl. alarms silenced Acknowledged alarms are silenced (Silence Alarms key pressed during silencing period). No action required. Air leakage Hose and/or cuff leaking. Damaged cuff, cuff connector, or hose double connector. Replace cuff, cuff connector, and/or hose double connector. Hose and cuff OK, but tube disconnected or damaged. Connect or replace tube. O-ring damaged or missing. Replace O-ring. Leakage inside the module. Replace the whole tubing. Tube disconnected or damaged; valve(s) damaged. Fix connections. Replace tubes/valve(s). Air chamber leaking. Replace the NIBP board. Adjust Calibration gas accepted and monitor is ready for gas value adjustments. Message may appear during calibration. Adjust the gas values to match the calibration gas concentration. Apnea Respiration source is CO2. Respiration waveform is normal. Check respiration source and change it to correct one. Apnea deactivated Apnea alarm is silenced until reactivation after five breaths. No action required. Artifact(s) Unsuccessful NIBP, SpO2, or ECG measurement because of patient movements or shivering. Stabilize or warm the patient and start a new measurement. Back-up batt. failure Discharged or faulty back-up battery. Use mains power for four hours, then switch to battery power. If the message reappears, replace the battery. Cable off NMT or regional block cable is not connected. Check/correct cable connections. Calibrate Agent ID Agent identification error. Perform gas calibration. Calibration failed (invasive blood pressure) Unsuccessful calibration of P1/P2 (number field); possibly due to pulsating waveform. Turn the transducer to sphygmomanometer and try again (zeroing takes place first). Gain is beyond the limits (± 20 % of the default gain). Replace the transducer. Calibration not protected NIBP calibration protection is set to OFF. Open the NIBP Calibration menu and set Protection ON. Calibration switch ON EEPROM protection switch (gear wheel) accessed through hole in bottom of module is set for calibration. Enables the Protection OFF setting in the NIBP Calibration menu. Turn the gear wheel to select Protection ON if you are not going to calibrate. 4-1
Cardiocap/5 Technical Reference Manual MESSAGE POSSIBLE CAUSE ACTION Call service: Error X (X = the NIBP hardware 1 ROM checksum error; memory failure Change NIBP board. error number shown in next column) 2 + 15 V failure. Check short circuits. Change NIBP board. 3 – 15 V failure. Check short circuits. Change NIBP board. 4 EEPROM protection switch error. Change NIBP calibration protection to OFF by turning the gear wheel and selecting Protection OFF in the NIBP Calibration menu. 5 Calibration is not protected. Protect NIBP calibration by selecting Protection ON in the NIBP Calibration menu. 6 ADC error. ADC circuit failure. Change NIBP board. 7 Watchdog time too short. Change NIBP board. 8 Watchdog time too long. Change NIBP board. 9 Watchdog activated. Change NIBP board. 10 EEPROM checksum error; memory failure. Change NIBP board. 11 Auto zero range exceeded. Calibrate NIBP. 12 Communication break; temporary breakdown of communication from monitor detected. Automatic recovery. 14 Auto Start too early (needs 25 seconds without pressure) Turn off the monitor. Wait longer than 25 seconds, then turn on the monitor. Check D-fend Sampling line is not connected or was not connected at start-up. Water trap not attached properly. Gas outlet blocked. Check/correct water trap and sampling line connections. Unblock gas outlet. Then, push Normal Screen key. Leak in the sampling line inside the measurement unit. If air leak persists, measured gas values disappear. Check for internal air leak. D-fend membrane is not intact. Replace D-fend. Gas zero valve or pump failure. Check/replace zero valve and/or pump. Check SpO2 probe No acceptable pulse is found after a 20-second pulse search; there is no detectable signal. The sensor is detached from the patient or sensor cables are not connected properly. Check the SpO2 sensor application and all cable connections. Unsuitable site. Try a different site. Faulty or wrong type of SpO2 sensor (sensor is not specified for use with the installed pulse oximetry). Change the sensor. Be sure to use a sensor that is approved for use with the type of pulse oximetry installed in the monitor. Check stim. electrodes (NMT) stimulus current could not be delivered due to a poor stimulus electrode connection or a damaged cable. Check electrodes. Check/replace damaged cable. Control measurement NIBP alarm limit was exceeded and a new measurement was started automatically. No action required. 4-2
Troubleshooting MESSAGE POSSIBLE CAUSE ACTION Cuff loose (NIBP) Hose and/or cuff not connected. Connect the hose and the cuff. Cuff loosely wrapped. Tighten the cuff. Leakage in cuff or hose. Replace cuff/hose. Leakage inside module. Check/fix internal tubing and air chamber. Pump does not work. Check pump connector; if O.K., replace pump. No pulses during the last three measurements Check cuff positioning. Cuff occlusion NIBP cuff and/or hose occlusion due to kinked cuff tube or kinked tube inside unit Straighten tube. Cuff and/or hose occlusion inside/outside module. Remove occlusion. Fault in pressure transducer or A/D converter. Replace NIBP board. Faulty calibration. Check calibration. Missing voltages. Recalibrate. Cuff over-pressure NIBP cuff is squeezed during measurement and pressure safety limits are exceeded. Stop measurement; start a new measurement. EEPROM Error EEPROM memory malfunction (EEPROM is on CPU board). Perform factory reset. If the problem persists, replace the CPU board. Perform factory reset after replacing the board. EMG electrodes off (NMT) EMG recording electrodes are off. Electrodes or stimulus clip is loose. Check application of electrodes and stimulus clip. ESTP measurement removed Signal cable is loose or not attached. Check signal cable connections from Mother board to CPU board. Gas measurement removed (for CO2) Signal cable is loose or not attached. Check signal cable connections (Mother board to CPU board or Spirometry board to gas unit). Leads off One or more cables are disconnected or off the patient. This message may appear during defibrillation. Check ECG cable, all leads, and the neutral electrode (RL/N). Long measurement time NIBP measurement is prolonged over the maximum measurement time (two minutes with adult or child inflation limits; one minute with infant inflation limits). Reapply the cuff, calm the patient, and start a new measurement. Measurement off NMT cable is connected, but NMT measurement has not started. No action required. Message is no longer displayed when measurement starts. Monitor is overheating Temperature inside monitor is above maximum limit. Check/change the dust filter at the back of the monitor. MVexp
Cardiocap/5 Technical Reference Manual MESSAGE POSSIBLE CAUSE ACTION NIBP measurement removed Signal cable is loose or not attached. Check signal cable connections from Mother board to CPU board. No P1/P2 transducer Invasive pressure or transducer cable not connected. Connect invasive pressure or transducer cable. No SpO2 probe SpO2 sensor is not connected to the monitor. Check sensor connections. Faulty or wrong type of SpO2 sensor (sensor is not specified for use with the installed pulse oximetry). Change SpO2 sensor. Use only sensors that are approved for use with the type of pulse oximetry installed in the monitor. No SpO2 pulse Pulse search exceeded 20 seconds, low SpO2, or low pulse rate. An acceptable pulse was not present for 10 seconds. Try a different site. Noise High frequency or 50/60 Hz noise interfering with ECG. Isolate source of noise. Not zeroed (invasive blood pressure) Measurement on, channel not zeroed. Zero the channel. Occlusion See Sample line blocked. Poor signal Modulation (red or infrared) < 0.25 %. Patient may be cold. Make sure patient is not cold. Pressure measurement removed Signal cable is loose or not attached. Check signal cable connections from Mother board to CPU board. Printer error Printer is out of paper or paper is jammed. Printer is not online or is not turned on. Printer cable is loose or broken. Check paper, printer connections, power, and cables. Printer failure Printer is not responding (see Printer error). Select/use a different printer. Pulse search Monitor is searching for pulse oximetry signal. No action required. RAM Error RAM memory malfunction (RAM is on CPU board). Replace the CPU board. Perform factory reset after replacing the board. Recorder: cover open Recorder cover open. Close the recorder cover correctly. Recorder: input voltage high +12 Vrec is too high. Check flex-strip cable and connector board. Recorder: input voltage low +12 Vrec is too low. Check flex-strip cable and connector board. Recorder: out of paper Out of paper or paper jam. Insert a roll of paper into the recorder or release paper jam. Recorder: system error (1, 2, or 3) System error. If the problem persists, replace the recorder unit. Recorder: thermal array overheat Recorder overheated. Stop using and allow recorder to cool. Reference not stable (NMT) The deviation between the four reference stimulation responses is too big, causing reference setting to fail. This can be caused by movement artifact and may occur when the patient is relaxed. Check for movement. Replace D-fend Residue build-up on water trap membrane (decreases airflow). Replace the D-fend. 4-4
Troubleshooting MESSAGE POSSIBLE CAUSE ACTION Response too weak (NMT) The maximum gain is insufficient to increase the response signal amplitude to a measurable level. This can occur if: • Stimulation current is too weak. • Stimulation electrodes are not connected or they are improperly placed on the nerve. • Recording electrodes are disconnected. • Electrode(s) dry and should be replaced. • Skin at electrode site is improperly prepared. Reposition the stimulating or recording electrodes. Change the site of the measuring electrodes. Sample line blocked Blocked sampling line (inside or outside monitor), occluded water trap, or water trap container is full. If occlusion persists, measured gas values disappear. Check sampling line. Check/empty water trap container. Check internal tubing for blockages. Sensor inop. The temperature is too high. Check fan and filter at the front panel. Communication error. Check timeout and bad checksum values at the service menu Setting reference (NMT) Reference search in progress. No action required. Small resp. curve Respiration signal is very small. With 3-lead cable, try another lead connection (I, II, III) or try 5-lead cable. Snapshot memory full Creating new snapshot will erase old one. Cancel the selection if you do not want to erase old snapshot. Otherwise, create new snapshot. SpO2 probe off (probe properly attached) Unsuitable SpO2 sensor site. Try another site. Faulty SpO2 sensor. Try another SpO2 sensor. SpO2 sensor cable not connected to sensor. Connect the cable to the SpO2 sensor. SRAM Error SRAM memory malfunction (SRAM is on CPU board). Restart the monitor. If the problem persists, replace the battery for SRAM timekeeper. Perform factory reset after replacing the battery. If message persists, replace CPU board. Supramax not found (NMT) Supramaximal stimulus current (70 mA) was not found. Stop measurement, reposition the stimulating or recording electrodes, and restart measurement. Supramax search (NMT) Supramaximal stimulus current search in progress. No action required. Temperature error Faulty calibration. Perform calibration. If it does not help, check that front panel connectors are properly connected to STP board. Tetanic (NMT) Tetanic stimulation is on. No action required. Unable to measure Dia Accurate diastolic pressure not achieved because of artifacts, weak pulsation, etc. Automatic retrial with increased pressure. Unable to measure Sys Systolic blood pressure probably higher than the maximum inflation pressure. Automatic retrial with increased pressure. Unstable Unsuccessful calibration. Message may appear during calibration. Repeat calibration. 4-5
Cardiocap/5 Technical Reference Manual MESSAGE POSSIBLE CAUSE ACTION Unstable zero pressure Pressure is unstable when starting the NIBP measurement. Calm the patient and retry. Voltage error Erroneous voltage level detected. Replace power supply unit. Weak pulsation Weak or unstable oscillation pulses due to: • Marked arrhythmia; too few pulses detected; weak or unusual blood circulation. • Artifacts (accurate diastolic pressure difficult to measure) or marked drop in diastolic pressure. • Improper cuff position or attachment. NOTE: May give systolic value. Check patient condition; check for leaks; check size of cuff and cuff attachment. Retry. xx Zeroing error Gas zeroing failed. Condensation or residual gases are affecting zero measurement. Allow monitor to run drawing room air for half an hour and calibrate again. Zero error Unsuccessful zeroing. Message may appear during calibration. Repeat zeroing. Zeroing failed (invasive blood pressure) Unsuccessful zeroing of P1/P2 (number field). Possibly due to pulsating pressure waveform. Open the transducer to air and zero the channel. Offset is > 150 mmHg (20.0 kPa). Open the transducer to air and zero the channel. Defective transducer. Replace transducer and zero the channel. … lead off A lead wire (…) is disconnected. Check/connect the lead wire. 4-6
Troubleshooting 4.2 Troubleshooting charts 4.2.1 Start-up troubleshooting No picture on screen NOTES ⇓ Check that the mains power is 100 to 240VAC. If the mains power is too low or high the power supply does not work. Check that the mains fuses have not blown. Fuse type has to be T2AH. Check that the monitor is not in the SHUT DOWN mode. Detach the mains cord from the monitor for at least 30 seconds to reset possible SHUT DOWN mode. OK but still no display ⇓ Check that the green LED on front panel upper right corner is lit or flashing when the power cord is connected to mains. This indicates that +15V VDD is coming from the AC/DC unit to the DC/DC board and the battery is charged. OK but still no display ⇓ Check that the alarm LEDs on front panel light after pressing the ON/STBY button. If the LED is lit it indicates that +3.3 V and +5 V is coming from the DC/DC board to the CPU. Alarm LEDs blank after about 20 seconds. If the LEDs only blank for a short moment and then remain lit, the CPU software didn’t start. ⇓ Try reloading new software from a PC-card OK but still no display ⇓ Check if the fan starts running. If the fan does not start, the CPU is not working. Check if the NIBP pump starts after pressing the NIBP start button. If the NIBP pump does not start the NESTPR unit is not communicating with the CPU, or the NIBP board is broken. OK but still no display ⇓ The CPU and parameter units seem to be OK, the picture is missing for some other reason. Some voltages may be missing or the display is broken. 4-7
Cardiocap/5 Technical Reference Manual 4.2.2 General SITUATION POSSIBLE CAUSE ACTION Keyboard and ComWheel are not working Keyboard and ComWheel cables not connected to CPU board. Detach monitor rear cover and check the cable connections to the CPU. Faulty CPU. Replace the CPU if the cable connections are OK Keyboard is not working but the ComWheel works Keyboard cable not properly connected to the CPU board. Detach monitor rear cover and check the keyboard cable connection to CPU. Faulty key or defective CPU board. Enter service mode and do Dummy Press keyboard test. Replace the keyboard if only a single key does not respond. Replace the CPU if more than one or two keys do not respond. No curves in the waveform fields and no digits in the digit fields (gray fields only) Wrong configuration set. If the menus can be opened, enter service mode and select the configuration set according to the monitor configuration. SRAM back-up battery failure. If the set configuration is lost after a short switch off period, replace the back-up battery on the CPU board. NOTE: The clock goes to 0:0 and the configuration is lost if the back-up battery fails or if the SRAM lost data for some other reason. Some trend details do not appear. Settings for parameter and time scales. Adjust the parameter and time scales to see the desired trend detail. 4.2.3 ECG SITUATION POSSIBLE CAUSE ACTION HR numerical display shows --- No heart rate available. If no ECG waveform, check LEADS OFF message and connect the leads. If ECG waveform exists, check heart rate source (For example, in the ECG Setup menu behind ECG key). Unacceptable ECG waveform Poor electrode or poor electrode skin contact. Electrodes from different manufacturers are used/Too much/little gel is used. Poor electrode condition. Electrodes are dried out. Improper site of electrodes. Check that electrodes are not placed over bones, active muscles, or layers of fat. Improper skin preparation. Remove body hair. Clean attachment site carefully with alcohol. Improper bandwidth filter. Check filter. No ECG trace Waveform not selected on screen. Adjust (Monitor Setup – Screen Setup – Waveform Fields). Module not plugged in correctly. Plug in. 4-8